Introduction Name of the Company : Lamda Components (P) Ltd. In Operation Since (year) : 1987 Major Customers : BOSCH Ltd, Mahindra &Mahindra, Kirloskar Toyota Textile Machinery Delphi TVS Diesel Systems Ltd and Stanadyne India Pvt Ltd,. Directors : K.S.Subbiah, B.K.Veerendra. Scope of activity : Manufacture of Aluminum Pressure die cast and Machined Components : Machining of Steel Components and assemblies for automotive application Quality Certification : TS - 16949:2009 valid until: 14/09/2018. : ISO 14001:2004 valid until:28/05/2017. Total Personnel Strength : 250 members -(Quality:25,Staff:15 Production: 210 ) Web Site : www.lamdacomponents.com 1
Mile Stones 1987 Started supplies of Pneumatic Components to FESTO Controls (P) Ltd 2007 Supply of Machined A-Pump Governor Covers to Bosch BanP. 1989 Started Supplies of Machined Steel Components to Bosch BanP 2010 Started In-house Aluminum Pressure Die Casting 1990 Developed & Started supplies of Free Wheeling Hubs to Mahindra & Mahindra Ltd. 2002 ISO:9001 Started supplies of Textile Machinery Components to Kirloskar Toyota Textile Machinery 2010 Started design, Development & Manufacturing of Hydraulic Winches & Mechanical Differential Lockers for Off Road Vehicles. 2004 Exports of Machined Components to Decken Inc. USA TS:16949 2
Mile Stones Products Developed In the year - 2016 2011 Started Supply of PDC & Machined Starter & Generator Parts to Bosch NhP Governor Housings for Diesel Fuel Injection pumps for Bosch Japan plant 2013 Started Supply of PDC & Machined Control Housing & Governor Covers to Bosch Homburg Plant Germany ISO:14001 2014 Started development & Supplies of New Base Line Generator parts for Bosch NhP Design & Development of Portal Axles for Off Road Vehicles Development of Heat Sink for Electric Car for Mahindra REVA 2015 Started development of Governor Housings for Diesel Fuel Injection pumps for M/s. Delphi TVS Diesel Systems Ltd. Governor covers for Diesel Fuel Injection pumps for M/s Stanadyne India Pvt Ltd. Pump Cover for High pressure fuel injection pumps for M/s. Bosch Ltd 3
Vision & Mission: Vision: QUALITY POLICY TO STRIVE FOR CONTINUAL IMPROVEMENT IN QUALITY AND DELIVERY OF PRODUCTS TO MEET CUSTOMER SATISFACTION AND ENHANCE THE EFFECTIVENESS OF QUALITY MANAGEMENT SYSTEM WITH INTERNAL AND EXTERNAL FEED BACK To strive for continual improvement in quality and delivery of products to meet customer satisfaction. Enhance the effectiveness of quality management system. Mission: We aim to grow with profitability and continuously improve product quality and services through employees involvement, adopting of best in manufacturing. 4
Organization Chart Director Technical Managing Director Marketing Accounts & sales Purchase Production Planning & Stores Equipment Maintenance Quality Assurance / MR New Product Development Production Supervisors Assembly In-charge Incoming Inspection In process Inspection Final Inspection Operators Operators Calibration Inspectors 5
Components Manufactured Governor covers Control Rods Roller Rings Alco Part family Lifting Bracket Slide Middle Roller Slide Back Roller Free Wheeling Hub Hydraulic Winch Differential Locker 6
Own Products Winch Features 1. Free spool Clutch Operated by an easy action lever which disengages the gearbox to allow the wire rope to be pulled out without using winch power. 2. Remote Switch 12V Cable Operated by Hand held pendent switch assembly with reverse switch and trigger. 3. Working Load 4,500 kgs 4. Line Speed 30 feet / min. with 32 lpm Pump for Jeep 20 feet / min. with 20 lpm Pump for GYPSY 5. Wire Rope Dia 8mm x 60 feet 6. Gear Ratio 6 : 1 7. Hyd Oil 32 Grade 8. Motor Hydro Power 9. Net Wt. 48 Kgs LAMDA Hydraulic Winch Fitted Winch on Vehicle 7
Own Products Free Wheeling Hubs Free Wheeling Hubs for Mahindra Jeep, Scorpio, Thar & Maruthi Gypsy. Free wheeling hubs for 4 wheel drive jeeps of all models can be fitted without any modifications. All the benefits of a 4 wheel drive jeep with the economy of a 2 wheel drive. 90% of the time 4 wheel drive jeeps are running in 2 wheel drive with the front wheel locked to the gear train thus unnecessarily consuming precious fuel. The hub can be operated between the two positions easily by hand without any tools. When the FREE position, the hub disconnects the wheel from front axle shaft, differential gears and propeller shaft and revolution of front wheel becomes free giving the following benefits: Increase in mileage, Better pick-up, Steering becomes free, Less load on engine, Less wear on front differential, Less noise from gear train, Less tyre wear. When in the "LOCK" position, the axle shaft and the vehicle wheel are connected and the vehicle runs like a normal 4 wheel drive. 8
Upper Limit 16 PLKZ - 6 Upper Limit 16 PPM - 3 9
Manufacturing Facilities Sl.no Machine description Make Qty Remarks 1 Pressure Die Casting Zitai 1 420 T 2 Pressure Die Casting SS Engg. 3 1 400T 250 T 3 HMC BFW Makino 1 1 20 tools 30 tools 4 VMC Makino 2 20 tools 5 VMC BFW 6 CNC Turning centers Askar& LMW 2 8 1 6 1 20 tools 14 tools Dia 200 Dia 165 Dia 135 7 Vibro de-burring Ceramid 1 500 ltrs 8 Shot blasting machine Techno bright 1 200 kgs/ 3 cft 9 Leak Testing Machines Speed Automation 8 DM Water & LT Oil
Manufacturing Facilities Sl.no Machine description Make Qty Remarks 10 Milling Machines BFW HMT 1 7 FN 2 11 C-Less Grinding Toss HMT 1 2 200 X 400 150 X 300 12 Internal Grinding JUNG 2 Dia 0 75 13 Cylindrical Grinding HMT 2 K-160 14 Drilling& Tapping Eifco. 6 25 mm 15 Traub PMT 2 A-25 16 Lathe HMT 4 Dia 200 17 Broaching Machine Bosch 1 20 T
ZITAI PDC MACHINE ZITAI Pressure Die Casting Machine 420T Features: Capacity: 420Tones. Auto Ladling. Auto Spray. Auto Tie bar locking. Auto safety door. Holding furnace with auto metal temp monitor. Metal temperature 640ºC to 680ºC Melting Furnace With Rotary Degassing Features: Capacity: 500Kgs / melt. Temperature controlling unit. N2 Degassing. Metal temperature 680ºC to 700ºC 12
Machining Setup BFW-HMC H400E Features: Pallet Changer. Double pallet. 30 Tools. MAKINO-HMC J3F Features: Pallet Changer. Double pallet. 30 Tools. MAKINO-VMC Slim 3 BFW-VMC Dhruva ++ Features: Features: 4 th Axis 4 th Axis 20 Tools. 20 & 14Tools. LMW Turning Center for Volcano Project. 13 ASKAR MICRONS CNC Turning Center
Measuring facilities and test equipments Sl.No Machine description Make Qty Remarks 1 CMM Carl Zeiss 1 2 Spectro meter BAIRD 1 3 Roughness Tester: Carl Zeiss 1 4 Hardness Testers 2 5 Leak Testing Machines Speed Automation 6 Load testing 1 8
Test Equipments Leak Testing Machine Leak Testing Machine Hydro Pneumatic Press Governor Housing Governor Cover P-Type Link Assembly 1 425 121 056 2 425 659 075 K-Type Control Rod Load Test Equipment P-Type Governor Cover Bush Assembly Machine P-Type Governor Cover 15
Standards Room CMM Carl Zeiss To check positions & form parameters. Running with program & Manual.
Standards Room Spectro meter - BAIRD To Check Material Chemical Composition. Features: Steel & Aluminum. Roughness Tester: Carl Zeiss To measure roughness Features: Cut off length: 4 mm./0.8mm Least count 0.0001 Rz, Rzamx, Ra,Rt Hardness Tester: To Check Hardness. Features: HRC & HRB
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