Instruction Manual HAND PALLET TRUCK HP SERIES A Note: Owner/Operator must read and understand this instruction manual before using the hand pallet truck.
Thank you for choosing our pallet truck. For your safety and correct operation, please carefully read the manual before use. NOTE: All of the information reported herein is based on data available at the time of printing. The factory reserves the right to modify its own products at any time without notice or incurring in any sanction. Please verify with the factory for possible updates.. GENERAL SPECIFICATIONS Standard Model HP0S HP0L HP5S HP5L HP30S HP30L Quick Lift Model HPQ0S HPQ0L HPQ5S HPQ5L HPQ30S HPQ30L Capacity (kg) 000 000 500 500 3000 3000 Max. Fork Height (mm) 00(or90) Min. Fork Height (mm) 85(or75) Fork Length (mm) 50 0 50 0 50 0 Width Overall Forks (mm) 50 680 50 680 50 680 Individual Fork Width (mm) 60 Load Wheel Diameter (mm) Ø 80x60(or Ø 70x9) Nylon, Polyurethane Steering Wheel Diameter (mm) Ø 00(or Ø 80) Nylon, Polyurethane, Rubber Net Weight (kg) 75 78 77 80 85 88 Special fork length is available 800, 900, 950, 000, 500, 000mm. Materials and specification are subject to change without notice.. TO ATTACH HANDLE TO PUMP UNIT. Loosen the setting screw (0H) on the crank link (39H).. Remove three screws (H09) and three spring washers (H0) from the base (03)..3 Place the handle (H0, H0A, H0 (JR), H0 (FR)) on the base (03), please note: Feed the rod and chain (H07) through the center of the base (03) and axle (09).. Insert three screws (H09) with spring washers (H0) into the base (03). Then tighten them securely..5 Raise the crank link (39H) and put the pin on rod and chain (H07) into the groove of crank link (39H). 3. TO ADJUST RELEASE DEVICE On the handle of the pallet truck, you will find the control lever (H06) which can be set in three positions (See Fig. ): LOWER=to lower the forks; NEUTRAL=to move the load; ASCENT=to raise the forks. After assembling the handle, you can adjust the three positions. 3. First tighten the setting screw (0H) on the crank link (39H) until the LOWER position function works. 3. If the forks elevate while pumping in the NEUTRAL position, turn the setting screw (0H) clockwise until pumping the handle does not raise the forks and the NEUTRAL position functions correctly. 3.3 If the forks descend while pumping in the NEUTRAL position, turn the setting screw (0H) counter-clockwise until the forks do not lower. 3. If the forks do not descend when the control lever (H06) is in the LOWER position, turn the setting screw (0H) clockwise until raising the control lever (H06) lowers the forks. Then check the NEUTRAL position as per item 3. and 3.3. 3.5 If the forks do not lift while pumping in the ASCENT position, turn the setting screw (0H) counter-clockwise until the forks elevate while pumping in the ASCENT position. Then check the
NEUTRAL and LOWER position as per item 3., 3.3 and 3... MAINTENANCE. OIL Please check the oil level every six months. The oil capacity is about 0.3lt. Restore the fluid level in the rubber reservoir to 5mm below the top; this must be with the forks in the lowered position. Use the hydraulic type oil according to temperature scale below. Temperature Oil -0 ~+0 L-HV6 Hydraulic oil. HOW TO EXPEL AIR FROM THE PUMP UNIT Air may enter the unit when the seals are replaced. Lift the control lever (H06) to the LOWER position, then move the handle (H0, H0 (JR), H0A, H0 (FR)) up and down for several times..3 DAILY CHECK AND MAINTENANCE Daily check of the pallet truck can limit wear and tear of the unit. Pay special attention to the wheels (7, F6 or F7), the axles (F, F8, F, F), the handle (H0, H0A, H0 (JR), H0 (FR)), the forks (F0) and lift and lower control.. LUBRICATION Use motor oil or grease to lubricate all moveable parts. 5. GUIDE TO SAFETY OPERATION For safe operation of the Hand Pallet Truck, please read all warning signs and instructions here and on the pallet truck prior to use. 5. Do not operate the pallet truck unless you are familiar with it and have been trained or authorized to do so. 5. Do not operate the truck unless you have been trained and authorized to do. Give special attention to the wheels, the handle assembly, the forks, and the lower control. 5.3 Do not use the truck on sloping ground. 5. Never place any part of your body in the lifting mechanism or under the forks or load. Do not carry passengers. 5.5 We advise that operators should wear gloves and safety shoes. 5.6 Do not handle unstable or loosely stacked loads. 5.7 Do not overload the truck. 5.8 Always place loads centrally across the forks and not at the end of the forks (See Fig. ). 5.9 The capacity of the truck assumes an evenly distributed load with the center of the load being at the halfway point of the length of the forks. 5.0 Make sure that length of the forks matches the length of the pallet. 5. Lower the forks to lowest height when the truck is not being used. 5. In other specific conditions the operators should take extra care in operating the truck.
6. TROUBLES SHOOTING NO TROUBLE CAUSE ACTION The forks do not lift to maximum height. -Not enough hydraulic oil. -Add more oil. 3 The forks do not lift up. The forks do not descend. Leaks 5 The forks descend without being lowered. -Not enough hydraulic oil. -The oil has impurities. -Discharge valve is out of adjustment. -Air in the hydraulic oil. -The rod (0) and the cylinder (59H) are deformed resulting from a seriously unbalanced load. -A part has been broken or been deformed resulting from unbalanced load. -The setting screw (0H) is not in the correct position. -Seals worn out or damaged. -Some parts may be cracked or worn out. -Impurities in the oil cause the discharge valve (B) to fail to close. -Air in the oil. -Seals worn or damaged. -Discharge valve (B) is out of adjustment. *NOTE: DO NOT ATTEMPT TO REPAIR THE PALLET TRUCK UNLESS YOU ARE TRAINED AND AUTHORIZED TO DO SO. -Pour in more filtered oil. -Change the oil. -Adjust the setting screw (0H) (See item 3.5). -Expel the air (See item.). -Replace the rod (0) or cylinder (59H). -Repair or replace component. -Adjust the setting screw (0H) (See item 3.). -Replace seals with new ones. -Check and replace with new ones. -Replace with filtered oil. -Expel the air (See item.). -Replace with new ones. -Adjust the setting screw (0H) (See item 3.3).
Pump Assembly
Parts List of Pump Assembly 0 0 03 0 05 06 07 08 09 0 3 5 6 7 8 9 0 H 3 5 6 7A 7B 7C 7D 8 9 30 3 3 33 3 35 36 37 38 39H 0H 3 5 6 7 8 9 50 5 5 53 5 55 56 57 57-58H 59H 60H 6H 6H 63H 6H 65H 66 67 68 69 70 7 Rod Base Steel roller Bushing Shaft Retaining ring Axle Washer Pressure rod Pressure valve body Split ring Washer Steel needle Bushing Pump body Dust cover Bearing Steering wheel axle Bearing Steering wheel, Nylon Steering wheel, Polyurethane Steering wheel, Poly/Nylon Steering wheel, Rubber Retaining ring Discharge valve body Discharge valve shaft Valve taper core Pressure regulating screw Crank link Setting screw Nut Parallel pin Retaining cover cover Pump rod Dust proof ring Pump cylinder Seal ring Nylon bushing Red copper washer Retaining ring Rhombus plate Dowel pin Dust proof ring Cylinder Seal ring Filler plug Reservoir cover Reservoir Dust cover 3
Quick Lift Pump Assembly
Parts List of Quick Lift Pump Assembly 0 0 03 0 05 06 07 08 09 0 3 5 6 7 8 9 0 H 3 5 6 7A 7B 7C 7D 8 9 30 3 3 33 3 35 36 37 38 39H 0H 3 5 7 5 5 53 5 55 56 57 57-58H 59H 60H 6H 6H 63H 6H 65H 66 67 70 7 M65 M66 M67 M68 M69 M630 M63 M63 M633 M63 M635 Rod Base Steel roller Bushing Shaft Retaining ring Axle Washer Pressure rod Pressure valve body Split ring Washer Steel needle Bushing Pump body Dust cover Bearing Steering wheel axle Bearing Steering wheel, Nylon Steering wheel, Polyurethane Steering wheel, Poly/Nylon Steering wheel, Rubber Retaining ring Discharge valve body Discharge valve shaft Valve taper core Pressure regulating screw Crank link Setting screw Nut Parallel pin Retaining cover cover Dust proof ring Red copper washer Retaining ring Rhombus plate Dowel pin Dust proof ring Cylinder Seal ring Filler plug Reservoir cover Reservoir Dust cover Seal ring Pump cylinder Pump rod Big spring Small spring base Plug 3
Parts List of Frame F0 F0 F03 F0 F05 F06 F08 F09 F0 F F F3 F F5 Torsion tube assembly Bushing Hex socket screw pin Torsion tube shaft Nut Leading roller Axle sleeve Frame Bolt pin H-link Load roller axle Bearing 8/* 8/* F6A F6B F6C F7A F7B F7C F8 F9 F0 F F F3 F F5 F6 *Note: Quantity for tandem roller is 8, for single roller is. Nylon load roller, tandem type Poly load roller, tandem type Poly/Nylon load roller, tandem type Nylon load roller, single type Poly load roller, single type Poly/Nylon load roller, single type Axle Roller Wheel frame H-link axle Pull rod axle Slotted nut Split pin Pull rod Eccentric pin
Parts List of Handle H0 H0A H0(JR) H0(FR) H0 H03 H0 H05 Handle Handle Handle Handle pin leaf pin pin H06 H07 H08 H09 H0 H H Control lever Rod and chain Rubber cushion washer Nylon roller pin 3 3
Assembly list Assembly AH AHQ B CH D E F F F3 F G HA HB HC HA HB HC I I I3 L K M N W SH SHQ Description Pump unit Quick lift pump unit Lowering valve ass y Lowering screw ass y Hydraulic valve ass y Handle seat ass y Nylon steering wheel ass y Polyurethane steering wheel ass y Polyurethane/Nylon steering wheel ass y Rubber steering wheel ass y Handle ass y Nylon load roller ass y (tandem type) Polyurethane load roller ass y (tandem type) Polyurethane/Nylon load roller ass y (tandem type) Nylon load roller ass y (single type) Polyurethane load roller (single type) Polyurethane/Nylon load roller ass y (single type) Tandem nylon load roller system ass y Tandem Polyurethane load roller system ass y Tandem Polyurethane/Nylon load roller system ass y Rhombus plate ass y Quick lift pump piston ass y spring cover ass y Pump piston ass y Safety valve ass y *Seal kit *Seal kit *Note: Seal kit include following parts:, 7, 8, 3, 37, 7, 9, 5, 56, 57, 57-, 58H, 60H, 6H, 69, M65, M68.