PRODUCT DOSSIER BLACK & DECKER SIGHTLINE CIRCULAR SAWS KS846N KS850N KS855N KS865N 374456N 03-03-98 KS846N_D.PDF
Contents Attached to this dossier: Copy of service parts lists KS846N----A KS855N----A KS865N----A KS850N----A 374456N---A Copy of service parts drawings KS846N E12517 KS850N & KS855N E12518 KS865N & 374456N E12519 Copy of repair information R10048 Introduction Catalogue number(s): KS846N, KS850N, KS855N, KS865N, 374456N. Type number: TYPE 1 Description: SIGHTLINE CIRCULAR SAWS Manufacturing plant: Service parts warehouse: Eurotech Engineer: Spennymoor (UK) Perth Avenue (UK) Mike Lenahan Launch planner Launch markets BE - LU - NL - AT - GR - ES - PT - DE - FR - SE - NO - FI - DK - IT - CH - UK - IE - KW Launch date 06-98 Page 1
Product overview This dossier introduces the new Sightline range of circular saws. These products are based on the existing range of Circ saws with changes to the blade guard, shoe and on some units rating increases. The new guard is now high strength plastic with a 'Window' which allows the user to view the workpiece as it is being cut. This results in a more accurate cut when following markings. Product Information KS846N KS850N KS855N KS865N 374456N Input Power (Watts) 1020 1100 1200 1300 1300 Depth of Cut (mm) 46 50 55 65 65 Blade diameter (mm) 140 160 160 184 184 No load rpm 4000 4000 4000 4000 4000 Bevel cut at 45 (mm) 0-30 0-33 0-33 0-40 0-40 TCT Saw blade Yes Yes Yes Yes Yes Dust Extraction Yes Yes Yes Yes Yes Cable Length (m) 3 3 3 3 3 Parallel guide Yes Yes Yes Yes Yes Technical Information KS846N KS850N KS855N KS865N 374456N Voltage (v) 230 230 230 230 230 RPM 4000 4000 4000 4000 4000 Current (min) (A) 3.54 3.54 3.79 3.79 3.79 Current (max) (A) 4.2 4.48 4.48 5.9 5.9 Field resistance (Ohms) 1.65 1.65 1.65 1.65 1.65 Armature resistance (Ohms) 2.45 2.45 2.45 2.45 2.45 Power (W) 1020 1100 1200 1300 1300 Depth of Cut (mm) 46 50 55 65 65 Page 2
Torque (Nm) Specification Tolerance Motor Clamshell 2.5 0.2 Guard to Motor 2.5 0.5 Riving knife 2.5 0.2 Locking ring 2 0.2 Blade 8 1 Terminal 0.6 0.1 Cord clamp 1.8 0.2 Handle clamshell 2 0.2 Handle to Motor 2 0.2 Noise & Vibration Sound Pressure (db(a)) 103 Noise Power (db(a)) 116 Vibration (m/ss) <2.5 Post Repair Checks Free rotation of the blade Check the operation of the switch & lock button Subjective test of noise & vibration Direction of blade rotation Correct operation of blade guard Blade is free running at 45 Smooth angle & height adjustment Smooth operation of window Window not damaged to an unsafe level. Page 3
KS846N TYP. 1 164 110 800 146 110 121 144 816 138 139 120 122 140 141 163 119 161 177 180 115 123 116 117 170 102 101 106 112 105 115 125 134 136 156 185 157 128 129 162 178 104 126 130 127 179 133 155 156 157 159 137 112 103 149 186 135 Max 5 mm 2 mm E12517 / 369746-08 02 / 03 / 98
KS846N----A TY 1 ----------------------------------------------------------- ITEMDESCRIPTION PART NO. QTY PRICE VARIANT DESCRIPTION 101 ARMATURE SA 368877-02 1 102 FIELD 230V 373008-00 1 103 SHOE SA 376785-01 1 104 GUARD 325182-00 1 105 GEAR SA 879348 1 106 FAN 369361 1 110 GRIP 323053-01 1 112 GUARD SA 377251-49 1 115 CLAMSHELL 322841-00 1 116 RING 870052 1 117 BEARING 330003-31 1 119 SCREW.SPECIAL 828790 1 120 BRUSH HOLDER 321337 2 121 BRUSH 321338 2 122 INSERT 321328 2 123 BRUSH CAP 321345 2 125 SPRING 325403-00 1 126 COVERPLATE 914632 1 127 SCREW 911246 3 128 WASHER 910623 1 129 FLANGE 918191 1 130 FLANGE 872696 1 133 SCREW 911760 1 134 SCREW 372748-02 4 135 RIVING KNIFE 918486 1 136 INSERT 874649 1 137 SCREW 322491 2 138 CORDSET 747032-10 1 M-AT-BE-DE-DK-ES-FI-FR 138 CORDSET 747034-10 1 M-CH 138 CORDSET 799334-10 1 M-GB-IE-KW 138 CORDSET 747032-10 1 M-GR-NL-NO-PT-SE-ZA 138 CORDSET 747032-10 1 M-IT 139 PROTECTOR 770235 1 140 CABLE CLAMP 910556 1 141 SCREW 911300 2 144 SWITCH 322001 1 146 CAPACITOR 807285-01 1 149 FENCE 879420-01 1 SCREW 370511 9 155 SCREW 911353 1 156 WASHER 330016-07 2 157 NUT WING 322078 2 159 KNOB 322320 1 161 LEAD 70MM 321354 2 162 SCREW 375496 1 163 NUT 322319 2 164 SCREW 370513 2 170 WASHER 870405 1 177 LEAD 250MM 879217 1
KS846N----A TY 1 ----------------------------------------------------------- ITEMDESCRIPTION PART NO. QTY PRICE VARIANT DESCRIPTION 178 LATCH 375361 1 179 SCREW 323253 1 180 LEAD 360MM 878846 1 185 PIN 373335-02 1 186 GUIDE 375339 1 800 GREASE 5KG 870889-49 1 816 BRAND LABEL 375532-00 1 DEPTH 46 VOLTAGE #1 230 VOLTS AMPERE #1 4.7 AMPS INPUT WATTS #1 1020 WATTS RPM #1 4000
KS850N KS855N TYP. 1 164 110 800 146 110 121 144 816 138 119 139 120 161 122 140 141 177 180 163 115 116 117 170 123 102 101 106 112 105 125 115 156 136 134 185 157 128 129 162 178 104 126 130 179 133 127 165 166 156 167 155 156 157 159 137 112 103 149 186 135 Max 5 mm 2 mm E12518 / 369746-09 02 / 03 / 98
KS855N----A TY 1 KS850N----A TY 1 ----------------------------------------------------------- ITEM DESCRIPTION PART NO. QTY PRICE VARIANT DESCRIPTION 101 ARMATURE SA 368877-02 1 102 FIELD 230V 373008-00 1 103 SHOE SA 376786-01 1 104 GUARD 325071-00 1 105 GEAR SA 879348 1 106 FAN 369361 1 110 GRIP 323053-01 1 112 GUARD SA 377252-49 1 115 CLAMSHELL 322841-00 1 116 RING 870052 1 117 BEARING 330003-31 1 119 SCREW.SPECIAL 828790 1 120 BRUSH HOLDER 321337 2 121 BRUSH 321338 2 122 INSERT 321328 2 123 BRUSH CAP 321345 2 125 SPRING 325403-00 1 126 COVERPLATE 914632 1 127 SCREW 911246 3 128 WASHER 910623 1 129 FLANGE 911627 1 130 FLANGE 911795 1 133 SCREW 911760 1 134 SCREW 372748-02 4 135 RIVING KNIFE 918560 1 136 PLATE 874651 1 137 SCREW 873320 2 138 CORDSET 747032-10 1 M-AT-BE-DE-DK-ES-FI-FR 138 CORDSET 747034-10 1 M-CH 138 CORDSET 799334-10 1 M-GB-IE-KW 138 CORDSET 747032-10 1 M-GR-NL-NO-PT-SE-ZA 138 CORDSET 747032-10 1 M-IT 139 PROTECTOR 770235 1 140 CABLE CLAMP 910556 1 141 SCREW 911300 2 144 SWITCH 322001 1 146 CAPACITOR 807285-01 1 149 FENCE 321561 1 SCREW 370511 9 155 SCREW 911353 1 156 WASHER 330016-07 3 157 NUT WING 322322 2 159 KNOB 322320 1 161 LEAD 70MM 321354 2 162 SCREW 375496 1 163 NUT 322319 2 164 SCREW 370513 2 165 KNOB 322275 1 166 BUSH 870465 1
KS855N----A TY 1 KS850N----A TY 1 ----------------------------------------------------------- ITEM DESCRIPTION PART NO. QTY PRICE VARIANT DESCRIPTION 167 SCREW 911762 1 170 WASHER 870405 1 177 LEAD 250MM 879217 1 178 LATCH 375361 1 179 SCREW 323253 1 180 LEAD 360MM 878846 1 184 SPANNER RING 913155 1 M-GB-IE-KW 185 PIN 373335-01 1 186 GUIDE 375339 1 800 GREASE 5KG 870889-49 1 816 BRAND LABEL 375487-01 1 T-KS850N 816 BRAND LABEL 375487-00 1 T-KS855N DEPTH 55 VOLTAGE #1 230 VOLTS AMPERE #1 5.5 AMPS INPUT WATTS #1 1200 WATTS RPM #1 4000
KS865N 374456N TYP. 1 164 110 800 146 121 144 110 816 138 120 139 122 140 141 163 119 161 177 180 115 123 116 117 170 102 101 106 105 115 112 125 173 134 157 128 129 156 162 182 152 178 131 171 104 185 126 130 133 179 127 165 166 167 155 156 159 157 136 156 137 112 103 186 135 Max 5 mm 2 mm 149 E12519 / 369746-10 23 / 03 / 98
KS865N----A TY 1 374456N---A TY 1 ------------------------------------------------------------ ITEM DESCRIPTION PART NO. QTY PRICE VARIANT DESCRIPTION 101 ARMATURE SA 368877-03 1 102 FIELD SA 373008-02 1 103 SHOE SA 376787-01 1 104 GUARD 323032 1 105 GEAR SA 879348 1 106 FAN 369361 1 110 GRIP 323053-01 1 112 GUARD SA 377253-49 1 115 CLAMSHELL 322841-00 1 116 RING 870052 1 117 BEARING 330003-31 1 119 SCREW.SPECIAL 828790 1 120 BRUSH HOLDER 321337 2 121 BRUSH 321338 2 122 INSERT 321328 2 123 BRUSH CAP 321345 2 125 SPRING 325403-00 1 126 COVERPLATE 914632 1 127 SCREW 911246 3 128 WASHER 910623 1 129 FLANGE 911627 1 130 FLANGE 911795 1 131 RIVET 916077 1 133 SCREW 911760 1 134 SCREW 372748-02 4 135 RIVING KNIFE 911653 1 136 PLATE 874651 1 137 SCREW 873320 2 138 CORDSET 747032-10 1 M-AT-BE-DE-DK-ES-FI-FR 138 CORDSET 747034-10 1 M-CH 138 CORDSET 799334-10 1 M-GB-IE-KW 138 CORDSET 747032-10 1 M-GR-NL-NO-PT-SE-ZA 138 CORDSET 747032-10 1 M-IT 139 PROTECTOR 770235 1 140 CABLE CLAMP 910556 1 141 SCREW 911300 2 144 SWITCH 322001 1 146 CAPACITOR 807285-01 1 149 FENCE 321561 1 152 HOLDER 325366-00 1 SCREW 370511 9 155 SCREW 911353 1 156 WASHER 330016-07 3 157 NUT WING 322322 2 159 KNOB 322320 1 161 LEAD 70MM 321354 2 162 SCREW 375496 1 163 NUT 322319 2 164 SCREW 370513 2 165 KNOB 322275 1 166 BUSH 870465 1
KS865N----A TY 1 374456N---A TY 1 ------------------------------------------------------------ ITEM DESCRIPTION PART NO. QTY PRICE VARIANT DESCRIPTION 167 SCREW 911762 1 170 WASHER 870405 1 171 WASHER LOCK 918871 1 173 LEVER 911635 1 177 LEAD 250MM 879217 1 178 LATCH 375361 1 179 SCREW 323253 1 180 LEAD 360MM 878846 1 182 SPRING 324402-00 1 185 PIN 373335-03 1 186 GUIDE 375339 1 800 GREASE 5KG 870889-49 1 816 BRAND LABEL 375533-00 1 DEPTH 65 VOLTAGE #1 230 VOLTS AMPERE #1 5.9 AMPS INPUT WATTS #1 1300 WATTS RPM #1 4000
R10048 KS227, KS840, KS846, KS846N, KS850, KS850N, KS855, KS855N, KS864, KS865, KS865E, KS865N, 374456N. Circular Saws Comments Note the position of the spring behind the blade guards and coverplate. Remove the coverplate carefully. Always ensure that the riving knife is correctly fitted, with no more than 5 mm clearance to the sawblade and the tip lagging behind by no more than 2 mm; refer to the service drawing. KS846 KS850 KS855 KS864 KS865 KS865E The armature item 101 includes items 106, 116, 117, 119 and 170. Gearcase grease PARAGON EP 1/2 0.002 kg. KS227 and KS840 220 V armature cold resistance 6.0 ohm 240 V armature cold resistance 7.5 ohm 220/240 V field cold resistance 3.3 ohm KS846, KS850, KS850N, KS855, KS855N, KS864, KS865, KS865E, KS865N & 374456N Armature cold resistance 2.5 ohm Field cold resistance 1.7 ohm KS227 and KS840 Type 1A introduction notes M57 to G57 global motors (Larger). Not interchangeable with type 1 motors. Modified clamshell (115) to accomodate new motors. Can be used on type 1 units.