SERIES 860FA20-AHD-WD FULLY-AUTOMATIC WINDER STRETCH WRAP SYSTEM WITH CONVEYORS OPERATORS MANUAL 02/25/08 TF 1
Table of Contents Warranty.....3 Assembly..4 Loading Film 4-5 Operating Controls...5 Operating Instructions..6 Maintenance.7 Adjustments.7 Trouble Shooting.8 AC Drive Programming..9 Changing the OVERWRAP with the display unit.10-16 System Layout...17-18 Input Powered Belt Roller Conveyor..19-21 Film Hold and Cutter..22 Air System Layout.....23-24 Winder...25-27 Air Hold Downs...28 Winder Ring...29-31 Control Cabinet.. 32-43 Control Cabinet Push Buttons....35 Control Cabinet Sub Panel.....36-37 Output Powered Belt Roller Conveyor..38-39 Wiring Diagram...40-43 PLC Program.....44-2
Introduction Congratulations! Your purchase of a Series 800 Horizontal Winder Stretch Wrap System will provide you with years of efficient stretch wrapping service. Your investment will ensure that your products will arrive cleaner, with less damage and pilferage at their destination at a lower cost to you. Warranty products carry a LIMITED LIFETIME WARRANTY on all K.P.S. manufactured components; all parts not manufactured by will be subject to the original manufacturer s warranty. Packaging systems, Inc. (KPS) agrees to furnish the purchaser, without charge, F.O.B. the factory, any part found to be defective in either material or workmanship within one (1) year from date of shipment, provided the purchaser gives immediate notice of any defect and description of that defect to KPS. KPS reserves the right to inspect any defective part to verify the defect and to determine probable cause of same. The liability of KPS under this warranty is limited to furnishing replacements for defective parts, and unless otherwise agreed to in writing, the purchaser shall bear the expense of installation. Failure of equipment or parts due to abuse, misuse, neglect, incorrect operating techniques or power line drops or surges shall not constitute failure because of defective material or workmanship, and are expressly excluded from this warranty. The above is the only warranty with no other guarantees which extend beyond the above and the seller disclaims any implications including but not limited to a warranty of merchantability. 3
Assembly Your Horizontal Winder has been assembled and tested at our manufacturing plant and released for shipment by a qualified technician. If the unit was shipped via common carrier or by our truck it may not be crated. Any damage done in transit should be reported to the carrier immediately. All our shipments are sent F.O.B. Grand Rapids, Michigan, therefore; the customer is responsible to settle any damage claims with the transportation company. will do everything possible to assist you in these matters. Place the Winder in it s location. Move the INPUT conveyor into place and install the locking pins. (the INPUT conveyor has the film holder attached to the conveyor and is installed on the same side as the film door on the winder.) Plug in the INPUT conveyor into the control cabinet. Plug in the main air supply. Move the OUTPUT conveyor into place and install the locking pins. (the OUTPUT conveyor is installed on the opposite side as the film door on the winder) Plug in the output conveyor into the control cabinet. Plug in the Winder into the control cabinet. Wire in the main power drop cord per the wiring diagram into the control cabinet. Air Source required 80 P.S.I. The System is now ready for operation. Loading the film Your wrapper is equipped with a Variable Tension Film Delivery System. Place a roll of 10-12 or 20 stretch film on the film core holder and thread the film as shown on the diagram below. Once the film is loaded and the desire film tension is arrived at the film tension need not be adjusted again until the brand of film or the film thickness is changed. 4
FILM LOADING AND TENSIONING Place a roll of 20 film onto the film holder so the film unwinds clockwise, than slide the plastic top core into place and install the pin into the hole. (note: The film core does not change the film tension.) Thread the film as shown on the diagram. Adjust the variable tension magnetic brake to the film tension you desire. Loosen the two set OPERATING CONTROLS 1 POWER ON: Green lighted push button; turn s on the machine power and lights up the button. 2 POWER OFF: Red push button; turns off the machine power. 3 EMERGENCY STOP: Red (push off/ turn to reset); turns off all motors, air cylinders and hot wire. 4 CYCLE STOP: Red mushroom push button; stops the wrap cycle. 5 CYCLE ENABLE: Green push button; enables the wrap cycle. 6 PRODUCT LOAD: Starts the wrap cycle. 7 LOAD FILM: Blue push button; opens the film cutter air cylinder. 8 RESET: White push button; reset the machine. Moves the winder ring to home, Closes the film cutter, and moves the hold downs up. 9 WINDERE RING Auto/Manual: 2-position selector switch; Manually runs the Winder ring. Disengaged in the wrap cycle program. 10 INPUT CONV. Fwd./Auto/Rev.: 3-position selector switch; Manually runs the Lift Conveyor. Disengaged in the wrap cycle program. 11 OUTPUT CONV. Fwd./Auto/Rev.: 3-position selector switch; Manually runs the Lift Conveyor. Disengaged in the wrap cycle program. ( If the Winder and/or Conveyors are in the manual mode the system will not Cycle Start ) 5
Operating Instructions Start Up 1 Turn the control cabinet disconnect to ON. 2 Check to make sure you have 80 P.S.I. air to the machine. 3 Push the POWER ON Green lighted push button. The green power on light will come on. Film Loading 1 Push the blue LOAD FILM button. (The film holder will open) 2 Open the film door and load the film as shown in the diagram on page #4. 3 Pull the film out and lay it across the film holder. 4 Close the film loading door. 5 Push the POWER ON button ( the Power On button will light up.) 6 Push the white RESET button. (The film holder will close.) 7 The system is now ready for the first load. Wrap Cycle 1 Push the green CYCLE ENABLE push button. 2 Load the product onto the SIDE LIFT gravity roller conveyor. 3 Using the manual air lever valve raise the product to the horizontal position. 4 Push the product in the center of the conveyor. 5 If the system is ready push the product onto the powered INPUT conveyor. 6 The INPUT conveyor will automatically start and will move the product into the WINDER. 6 The WINDER will automatically start wrapping the product. 7 The INPUT and OUTPUT conveyors will come on and move the product through the WINDER. 8 After the product is wrapped the film will be automatically be cut. 10 After the film is cut the OUTPUT conveyor will come on and remove the window from the WINDER. 11 Push the product onto the OUTPUT SIDE LIFT gravity roller conveyor. 12 Using the air lever valve lower the product to the vertical position and unload. 13 End of wrap cycle. 6
Warning! MAKE SURE THAT POWER SUPPLY AND AIR SUPPLY IS DISCONNECTED BEFORE ATTEMPTING TO SERVICE ANY COMPONENTS. IF THE POWER DISCONNECT OR AIR DISCONNECT IS OUT OF SIGHT, LOCK IT IN THE OPEN POSITION AND TAG IT TO PREVENT UNEXPECTED APPLICATION OF POWER. Cleaning Periodically clean dirt accumulations from machine, especially around moving parts and drive General Maintenance Check and tighten any loose fasteners. Check all electric connections and replace any worn or frayed cords. Check all fuses and AC controllers. Make sure the air is on. Lubrication Bearings The bearings have been greased at the factory and are ready to run. It is recommended that all mounted bearings and support wheels be relubricated with #3 lithium base grease every three months. Chains Clean, lubricate and adjust chains every month. Chain should be lubricated with a penetrating type commercial chain lube. Gear Reducers For new reducers, change the oil 120 hours after the reducer starts operating (based on 8 hours per day of operation). After the first oil change, change oil every 2000 operating hours, or every six months, whichever occurs first. Temperature Lubricant 25-125 F AGMA #8 15-60 F AGMA #7 Adjustments This is automatic system. Do not make adjustments without contacting. 7
Troubleshooting When any problem develops, review the operating instructions. Diagnose specific problems and review the options below. Machine not running at all. 1. Check wall receptacle for power. 2. Check the air supply. 3. Check all cord for cut. (Fork Lift Trucks damage cords.) 4. Check all fuses and/or breakers. 5. Check AC drive for faults. 6. Check all limit switches and sensors for damage, sticking or internal shorts. 7. Open cabinet and check that all relays are firmly seated in their bases. 8. Visually inspect for loose wires and for any signs of arcing or burning of any of the components. 9. The film door must be shout before the winder will run. 10. Winder ring noises, use taping wax around ring edge. Technical and Customer Service is available from, Inc., Monday thru Friday 7:30 A.M. to 4:00 P.M. (EST). Stock is maintained on parts to allow us to ship the same day on most orders. If you have a problem, we want to know about it! Please call and report any difficulties you may encounter. Local - (616) 534-2600 National - (800) 253-4625 8
Telemecanique ATV31 AC Drive Programming WINDER ACC. 8.0 dec. 0.1 HSP 60.0 SFr 2.0 tcc. 2C SP2 10HZ rfr ENTER tun YES bfr 60 CONVEYORS ACC. 0.1 dec. 0.1 HSP 60.0 SFr 2.0 tcc. 2C SP2 45.0 StA 10 rfr ENTER tun YES bfr 60 9
Procedures for Changing Overwrap and Overlap How to change Overwrap Overwrap is the length of film past the ends of the window. To change Overwrap, we will need to change two timers in the PLC using the PLC programming module on the PLC. Timer 14 (T14) controls how much overwrap is at the top of the window, Timer 15 (T15) controls how much is at the bottom of the window. On T14 (top overwrap), increasing the value of the timer equates to less overwrap, while decreasing the value equates to more overwrap. On T15 (bottom overwrap) the opposite is true. On T15, increasing the value of the timer leads to more overwrap, decreasing the value leads to less. To Change T14 and T15, follow these steps: 1. Make sure the disconnect is on and the machine is powered on 2. Open the control cabinet by inserting a flat tip screwdriver into the metal locking mechanism on the door and turning left 3. Now, disengage the disconnect by pressing the small black button at the top of the disconnect while gently pulling on the door. The door should be opened while the disconnect is still on. 4. Find the PLC in the top left corner. The PLC has a programming module which looks like this: 10
1. Press the OK button to access the menu. Using the + and - buttons, scroll to the Monitor/Test option and press OK 2. This will bring you to a selection screen where, using the + and - buttons, you scroll to menu option T and press OK The Mitsubishi programming module will remember the last values altered. You should now be at either the screen to change T14 11
1. or to change T15 2. Using the + and - buttons, scroll through the timers until you get to T14 (to change top overwrap) or T15 (to change bottom overwrap) 3. To change the value of the timer, from one of the screens in step #7, press the OK button. You should now see arrows on the screen like so: 12
1. Using the + and - buttons, move the arrows to the bottom number of the display 2. Press and hold the OK button. After 3 seconds, the arrows change, signifying that the value can be changed. Release the OK button. 3. Press the OK button once. The arrow should move closer to the number 4. Using the + and - buttons, change the number to the desired value. When the desired value is reached, push the OK button. 13
How to Change Overlap Overlap is the amount the film overlaps itself during the wrapping process. To change this amount, it is necessary to adjust conveyor speed. This is done by changing the programming of the AC drives for the 3 conveyors. Please note that there are 4 AC drives within the control cabinet. Do NOT change the AC drive for the Winder, only the drives for the Lift, Input, and Output Conveyors. The value to be changed is SP2 which can be found within the SET menu of the drive. Increasing this value speeds up the conveyors and results in less Overlap. Decreasing the value will result in more Overlap. All conveyors should receive the same adjustment, for example if one conveyor is changed +5, all should be adjusted +5. Note that not all conveyors start off at the same value. *** ALL CONVEYORS MUST BE ADJUSTED BY THE SAME AMOUNT *** 1. Make sure the disconnect is on and the machine is powered on 2. Open the control cabinet by inserting a flat tip screwdriver into the metal locking mechanism on the door and turning left 3. Now, disengage the disconnect by pressing the small black button at the top of the disconnect while gently pulling on the door. The door should be opened while the disconnect is still on 14
1. Locate the Conveyor AC Drive that is to be changed first (all conveyor drives must be changed if one is changed) 2. Press the ENT button to access the menu 3. Press the ENT button again to access the SET- menu. Using the UP and DOWN arrow buttons, scroll to the SP2 option Press ENT button to display/change the SP2 value. Using the UP and DOWN arrow buttons scroll to the desired value and press ENT to store the value. The Display will blink once to confirm the value has been c 15
1. Display will blink once to confirm the value has been changed 2. Press the ESC button 3 times to bring the drive back to the ready state 16
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SYSTEM LAYOUT: 860FA20-AHD-860PBRC72 ITEM PART/DWG.# DESCRIPTION PAGE# Not Shown 1214761 60 W x 48 L GRAVITY ROLLER CONVEYOR WITH URETHANE Not Shown 1214771 60 W x 120 L GRAVITY ROLLER CONVEYOR WITH URETHANE 1 4 1 860PBRC72-41.5-I INPUT CONVEYOR 19-21 2 860PBRC-AFC FILM HOLDER & HOT WIRE 22 3 860FA-AIR SYSTEM AIR SYSTEM LAYOUT 23-24 4 860FA20-AHD WINDER BASE FRAME 25-27 5 860-AHD AIR PRODUCT HOLD DOWNS 28 6 860FA20-R WINDER RING 29-31 7 860FA-CC CONTROL CABINET 32-35 7 860FA-SUB-230v-3ph SUBPANEL 36-37 8 860PBRC72-41.5-O OUTPUT CONVEYOR 38-39 Not Shown 1214760 60 W x 48 L GRAVITY ROLLER CONVEYOR WITHOUT URETHANE Not Shown 1214770 60 W x 120 L GRAVITY ROLLER CONVEYOR WITHOUR URETHANE 1 4 18
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PARTS MANUAL: 860PBRC72-41.5-I INPUT POWERED BELT ROLLER CONVEYOR. ITEM PART#/DWG.# DESCRIPTION QTY 1 1055264 RELIANCE 2HP. 230-460/3/60HZ. AC MOTOR 56C FACE 1 2 1063626 TIGEAR R/A REDUCER 40:1 2.6CD 56C FACE 1 3 108016-1.25 DRIVEN SPROCKET 50B16x1-1/4 1 4 108016-1.125 DRIVE SPROCKET 50B16x1-1/8 1 5 1211500 1-1/4 4-BOLT FLANGE BEARING 2 6 860PBRC-DR 4 DRIVE ROLLER 1 7 806PBRC-TUR 2-1/2 TAKE-UP ROLLER 1 8 1210620 1 TAKE-UP BEARING 2 9 860PBRC-TUR 860PB 2-1/2 IDLER ROLLER 1 10 1211400 1 4-BOLT FLANGE BEARING 2 11 860PBRC-11 DRIVE ROLLER END COVER 2 12 860PBRC72-BELT 860PBRC72 BELT (BLACK RUFF TOP) 1 13 1210540 1 CHEVRON BEARING 4 14 860PBRC-ER 3 END IDLER ROLLER 2 15 860PBRC-SIR POWERED BELT SPIT IDLER ROLLER 11 20
PARTS MANUAL: 860PBRC72-41.5-I INPUT POWERED BELT ROLLER CONVEYOR. ITEM PART#/DWG.# DESCRIPTION QTY 16 860PBRC-IR POWERED BELT IDLER ROLLER 1 17 860PBRC-08 DRIVE SIDE GUARD 1 18 860PBRC-09 DRIVEN SIDE GUARD 1 19 2131780 BANNER QS18 SENSOR 2 19 800PBRC-SMB BANNER T18 SENSOR MOUNTING BRAKET 1 19 800PBRC-SMBL BANNER T18 SENSOR MOUNTING BRAKET LONG 1 20 2131806 BANNER 2x2 REFLEXTOR 2 20 800PBRC-RMB BANNER 2x2 REFLEXTOR BRACKET 1 20 800PBRC-RMBL BANNER 2x2 REFLEXTOR BRACKET LONG 1 20 2103110 16-PIN CONNECTOR 860PB60 INPUT CONVEYOR (MALE) (see page 31 for pin numbers) 21
PARTS MANUAL: 860PBRC-20-FC FILM HOLDER/CUTTER ITEM PART# / DWG.# DESCRIPTION QTY 1 2701300 CUTTER CYLINDER 1-1/2 BORE x 24 STROKE 1 2 2701310 FILM CUTTER LIMIT SWITCH 1 3 2701320 FILM CUTTER LIMIT SWITCH BAND 1 4 860PBRC-13 FILM CUTTER CYLINDER MOUNTS 2 5 1310090 4-1/2 TUBE HOT WIRE 1 6 800-AFC-09S-3.25 HOT WIRE MOUNTING BRACKET 1 7 800-AFC-01 4 ROD CYLINDER END PLATE 1 8 8000710 5/8 TEFLON SHAFT x 26.0 4 9 800-AFC-04 3/8 x 4-1/4 x 2-3/8 RUBBER PAD 1 10 800-AFC-02 4 ROD CYLINDER ROD CAP 1 11 800-AFC-03 FILM CUTTER CYLINDER END CAP 1 22
PARTS MANUAL: 860FA12 Air System ITEM PART # / DWG. # DESCRIPTION QTY 1 2701900 LOCK OUT/ SHUT OFF UNIT 1 2 2701910 JOINER KIT 1 3 2701920 FILTER REGULATOR UNIT 1 4-6 Q1813608 MAC 82 SERIES ASSEMBLY 1 6 5 4 3 2 1 23
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PARTS MANUAL: 800FA HORIZONTAL WINDER ITEM PART # DESCRIPTION QTY 1 L48 5/16 USS WASHER 4 2 L47 5/16 LOCK WASHER 4 3 L54 5/16-18x 1-1/2 SET SCREW 4 4 1212500 1 PILLOW BLOCK BEARING 2 5 L65 3/8 USS WASHER 4 6 L64 3/8 LOCK WASHER 4 7 L83 3/8-16x 1-1/2 HEX HEAD CAP SCREW 4 8 1228090 10 x 3 DRIVE WHEEL w/ HUB 1 9 2502100 800 DRIVE SHAFT 1 10 L3 1/4 x 1/4 x 2-1/2 KEYWAY 1 11 L3 1/4 x 1/4 x 1 KEYWAY 1 12 1081140 DRIVEN SPROCKET (50BTL14) 1 12 1081310 BUSHING FOR ABOVE (1008x1 ) 1 13 1085000 # 50 CHAIN 1 14 1228000 10 x 3 IDLER WHEEL w/ TAPERED BEARINGS 1 15 L96 7/16 USS WASHER 4 16 L95 7/16 LOCK WASHER 4 17 L99 7/16-14 x 1-1/2 HEX HEAD CAP SCREW 4 18 L73 3/8-24 x 1-1/2 ALLEN HEAD CAP SCREW 16 19 2501000 800 SLIDE 8 20 L48 5/16 USS WASHER 16 21 L61 3/8-24 NYLOCK JAM NUT 16 22 L48 5/16 USS WASHER 16 23 L61 3/8-24 NYLOCK JAM NUT 16 24 2501010 800 SLIDE HOLDER 8 25 L65 3/8 USS WASHER 16 26
PARTS MANUAL: 800FA HORIZONTAL WINDER ITEM PARTS # DESCRIPTION QTY 26 L64 3/8 LOCK WASHER 16 27 L71 3/8-24x 1-1/4 HEX HEAD CAP SCREW 16 28 2108520 FILM DOOR LIMIT SWITCH 2 29 2103110 16-PIN CONNECTOR WINDER (FEMALE) (see page 34 for pin numbers) 1 30 2099000 14/3 SJ CORD 1 31 2103400 CORD GRIP 1 32 1055370R 3hp 230-460/3/60hz XEX MOTOR 145CT FACE 1 33 1073040 MOTOR BRAKE 230v 56C 1 34 L64 3/8 LOCK WASHER 4 35 L80 3/8-16 x 1 HEX HEAD CAP SCREW 4 36 1066030T 5:1 R/A REDUCER 2.0CD 140C FACE (WINDER) 1 37 L3 1/4 x 1/4 x 1 KEYWAY 1 38 1081200 DRIVE SPROCKET 50BL20 1 38 1081320 1610x 1 BUSHING FOR ABOVE 1 39 L82 3/8-16 x 1-1/2 HEX HEAD CAP SCREW 4 40 L64 3/8 LOCK WASHER 4 41 L65 3/8 USS WASHER 4 42 860FA12-MM 800 MOTOR MOUNT 1 43 L50 5/16-18 x 1 FLAT HEAD 4 44 2131800 RING HOME SENSOR 1 44 2132610 CABLE FOR ABOVE 1 46 800-RFM WINDER RUBBER FOOT MOUNT 4 47 L125 1/2-13 NUT 4 48 1228510 RUBBER FOOT 4 OPTIONAL CASTERS AND FLOOR LOCKS 1222600 4 x 2 SWIVEL CASTER (NOT SHOWN) 4 1222650 4 FLOOR LOCKS (NOT SHOWN) 4 27
PARTS MANUAL: ITEM PART#/DWG.# DESCRIPTION QTY 1 5380300 6 x 2 YELLOW ROLLERS 30 2 5380301 2-3/4 CLEAR TUBE w/ CAPS x 29-9/16 2 3 860-AHD-01 5/8 G&P SHAFT x 61-1/2 TAP BOTH ENDS 3/8-16x 1-1/4 1 4 1206000 5/8x 1-3/8 FLANGE BEARING 4 5 1215000 5/8 SHAFT COLLARS 2 6 860-AHD-03 860 AIR HOLD DOWN ROLLER MOUNT ASSEMBLEY 1 7 860-AHDRRM AIR HOLD DOWN REMOVABLE ROLLER MOUNT 1 8 860-AHD-02 860 AIR HOLD DOWN SLIDE ASSEMBLEY 2 9 1212190 3/4 PILLOW BLOCK LINEAR BEARING (OPEN) 4 10 1211940 3/4 SHAFT and RAIL ASSEMBLY 4 11 2701525 2 CYLINDER 12 STROKE 1 11 2701526 ^ PIVOT BRACKET 2 12 2701528 FLOW CONTROL 1 13 2701529 MUFFLER 1 28
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PARTS MANUAL: 860FA-12 WINDER RING ITEM PART/DWG.# DESCRIPTION QTY 1 6230700 4 DIA. x 12 WINDER VARIABLE TENSION BRAKE ROLLER 1 2 6230720 12 WINDER VARIABLE TENSION FILM HOLDER w/ PINED TOP CORE 1 3 6230780 3 PLASTIC TOP CORE 1 4 6230790 3/16 STEEL HITCH PIN CLIP 1 5 L102 7/16-20 x 2-1/4 HHCS 8 6 L97 7/16 SAE WASHER 16 7 1211400 1 4-BOLT FLANGE BEARING 4 8 L95 7/16 LOCK WASHER 8 9 L165 7/16-20 NYLOCK NUT 8 10 L111 1/2 USS WASHER 1 11 L110 1/2 LOCK WASHER 1 12 L128 1/2-13 x 1 HHCS 1 13 L2 3/16 x 3/16 x 3/4 KEYWAY 1 14 1305500 5/8 FINISH BORE MAGNETIC BRAKE (MC 4) 1 14 1306500 5/8 FINISH BORE MAGNETIC BRAKE (MC 5.5) 1 15 L162x11 3/4-10 x 11.0 THREADED ROD (12 FILM) 4 15 L162x19.5 3/4-10 x 19.5 THREADED ROD (20 FILM) 4 30
PARTS MANUAL: 860FA-12 WINDER RING ITEM PART #/DWG. # DESCRIPTION QTY 16 L157 3/4-10 NUT 16 17 L158 3/4 LOCK WASHER 8 18 L159 3/4 USS WASHER 8 19 800CW-12 COUNTER WEIGHT (12 FILM) 2 19 800CW-20 COUNTER WEIGHT (20 FILM) 2 20 800CW-20 COUNTER WEIGHT SPACERS (20 FILM ONLY) 4 21 2123830 3 PHOTO-EYE REFLECTOR 1 22 L80 3/8-16x 1 HHCS 1 23 L64 3/8 LOCK WASHER 1 24 L65 3/8 USS WASHER 1 25 1206000 5/8 I.D. x 1-3/8 O.D. FLANGED BEARING 2 26 5371250 PVC 1-1/4 TUBE sch.40 x 13-3/8 (12 FILM ) 1 26 5371250 PVC 1-1/4 TUBE sch.40 x 21-3/8 ( 20 FILM ) 1 27 6230750 12 BRAKE IDLER ROLLER MOUNT 1 27 6230770 20 BRAKE IDLER ROLLER MOUNT 1 28 L57 5/16-18x 2 HHCS 3 29 L48 5/16 USS WASHER 6 30 L47 5/16 LOCK WASHER 3 31 L45 5/16-18 NYLOCK NUT 3 31
PARTS MANUAL: ITEM PART # DESCRIPTION QTY 1 C-SD603612 60 x 36 x 12 DEEP NEMA 12 ENCLOSURE 1 2 2107451 DISSCONECT HANDLE 1 3 2103120 24-PIN CONNECTOR INPUT CONVEYOR (FEMALE) (see page 33 for pin numbers) 4 2103100 10-PIN CONNECTOR OUTPUT CONVEYOR (FEMALE) (see page 33 for pin numbers) 5 2103110 16-PIN CONNECTOR WINDER (FEMALE) (see page 33 for pin numbers) 1 1 1 6 2910100 AIR CONDITIONER (230/2/60HZ. 3AMP.) 1 32
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PARTS MANUAL: 860FA20-AHD CONTROL CABINET ITEM PART # DESCRIPTION QTY 1 860FA2-AHD- DECAL 860FA20-AHD CONTROL CABINET DECAL 1 2 2070690 GREEN LIGHTED PUSH BUTTON (POWER ON) 1 3 2070550 RED BUTTON (POWER OFF) 1 4 2071100 PUSH OFF/ TURN TO RESET (E-STOP) 1 5 2070550 RED PUSH BUTTON (CYCLE STOP) 1 6 2070010 GREEN PUSH BUTTON (CYCLE ENABLE) 1 7 2070560 BLUE PUSH BUTTON (FILM LOAD) 1 8 2070570 WHITE PUSH BUTTON (RESET) 1 9 2071000 2-POS. SELECTOR (WINDER AUTO/MANUAL) 1 10 2071030 3-POS. SELECTOR (INPUT CONV. FWD/AUTO/REV) 1 11 2071030 3-POS. SELECTOR (OUTPUT CONV. FWD/AUTO/REV) 1 12 2071030 3-POS. SELECTOR (INPUT HOLD DOWN. FWD/AUTO/REV) 1 13 2071030 3-POS. SELECTOR (OUTPUT HOLD DOWN FWD/AUTO/REV) 1 34
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PARTS MANUAL: 860FA20-AHD SUBPANEL ITEM PART # DESCRIPTION QTY 1 2201885 MITSUBISHI PLC 64 I/O 1 1 2201886 DISPLAY UNIT 1 2 2110110 1 AMP BREAKER (PLC) 1 3 2111310 13 AMP. BREAKER (SECONDARY) 1 4 2111020 10 AMP. 2-POLE BREAKER (PRIMARY) 1 5 2110220 2 AMP. 2-POLE BREAKER (AIR CONDITIONER) 1 6 2101550 110/1/60Hz. OUTLET 1 7 2091040 TRANSFORMER 1000VA 1 8 1312010 PAYNE CONTROL (HOT WIRE) 1 9 2110420 4AMP. 2-POLE BREAKER (WINDER BRAKE) 1 10 2082500 2PDT RELAY (HOT WIRE POWER) 1 10 2082600 8-PIN BASE 1 11 2082500 2PDT RELAY (WINDER BRAKE POWER) 1 11 2082600 8-PIN BASE 1 12 2084500 4PDT RELAY ( POWER ON RALEY) 1 13 2107450 DISCONNECT SWITCH FUSED 1 13 2107451 ROD EXTENSION HANDLE 1 13 2107452 400mm EXTENSION SHAFT 1 14 1318670 3hp. AC DRIVE 230/3/60hz. (WINDER) 1 15 2111330 13 AMP. 3-POLE BREAKER (WINDER) 1 16 2080900 40 AMP MAIN CONTROL RELAY 1 17 1318660 2hp. AC DRIVE 230/3/60hz. (INPUT CONVEYOR) 1 18 2111030 10 AMP. 3-POLE BREAKER (INPUT CONVEYOR) 1 19 1318660 2hp. AC DRIVE 230/3/60hz. (OUTPUT CONVEYOR) 1 20 2111030 10 AMP. 3-POLE BREAKER (OUTPUT CONVEYOR) 1 21 2097000 12 POLE TERMINAL STRIP 4 36
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PARTS MANUAL: 860PB48-41.5 POWERED BELT CONVEYOR. ITEM PART#/DWG.# DESCRIPTION QTY 1 1055264 RELIANCE 2HP. 230-460/3/60HZ. AC MOTOR 56C FACE 1 2 1063626 TIGEAR R/A REDUCER 40:1 2.6CD 56C FACE 1 3 108016-1.25 DRIVEN SPROCKET 50B16x1-1/4 1 4 108016-1.125 DRIVE SPROCKET 50B16x1-1/8 1 5 1211500 1-1/4 4-BOLT FLANGE BEARING 2 6 860PBRC-DR 4 DRIVE ROLLER 1 7 806PBRC-TUR 2-1/2 TAKE-UP ROLLER 1 8 1210620 1 TAKE-UP BEARING 2 9 860PBRC-TUR 860PB 2-1/2 IDLER ROLLER 1 10 1211400 1 4-BOLT FLANGE BEARING 2 11 860PBRC-11 DRIVE ROLLER END COVER 2 12 860PBRC72-BELT 860PBRC72 BELT (BLACK RUFF TOP) 1 13 1210540 1 CHEVRON BEARING 4 14 860PBRC-ER 3 END IDLER ROLLER 2 15 860PBRC-SIR POWERED BELT SPIT IDLER ROLLER 11 16 860PBRC-IR POWERED BELT IDLER ROLLER 1 17 860PBRC-08 DRIVE SIDE GUARD 1 18 860PBRC-09 DRIVEN SIDE GUARD 1 19 2103100 10-PIN CONNECTOR OUTPUT CONVEYOR (MALE) (see page 33 for pin numbers) 1 38
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