Please print or type clearly to avoid errors. Isuzu Truck Required Special Service Tool Inventory and New Dealer Set-Up Form 1. ed By: 2. Ship To: (ly if different than ordered by). Dealer Name Dealer Code Name Street Address Street Address City State Zip Code ext. Phone Number where you can be reached during the day City State Zip Code 3. Method of Payment: Check or Money *Contact Bosch Automotive Service Solutions for Freight Charges Isuzu Parts Account Charge to Credit Card Below Subject to Confirmation by Bosch Automotive Service Solutions Check e Visa Mastercard American Express Expiration Date Enter Credit Card Number in boxes provided below Last 3 Digits of Securitiy Code (back of card) Authorized Credit Card Signature Products sold F.O.B. Shipping point To complete the special tool requirements for a new Dealer, please complete the following: For purchase of a complete Isuzu Truck Essential Tool Inventory For purchase of itemized tools, check tools desired in ORDER column of the inventory list Dealer Authorized Signature Printed Name of Signer Date New dealer package (Refer to spreadsheet for tool details) Sales Tax State and local sales and/or use tax will be added to order if applicable Actual freight charges will be added to invoice. Total Essential tools are critical to proper vehicle diagnosis, service and repair. For this reason, Isuzu Truck s Dealer Sales and Service Agreement Standard Provisions require that Dealers obtain and maintain those tools identified by Isuzu Commercial Truck as essential. Before any tool is designated as essential, Isuzu Truck engineering determines the need for the tool, and works closely with Bosch Automotive Service Solutions to validate each tool s function on the applied make/model. Additionally, Isuzu Truck considers any commercially available tool options prior to every tool release. Actual tool costs are driven by timing requirements, design, materials selected, manufacturing process, and low tool production volumes. Each tool is maintained in Bosch inventory for over seven years after make/model end-of-production. IMPORTANT! PLEASE FAX THIS SIGNED NEW DEALER SET-UP ORDER FORM TO 1-800-578-7375, TENTION: ACCOUNT SUPPORT REPRESENTIVE. OR IF YOU PREFER, SCAN A COPY OF THE SIGNED NEW DEALER SET-UP ORDER FORM AND SEND BY E-MAIL TO KM@SERVICE-SOLUTIONS.COM FAILURE TO FAX THIS SIGNED FORM TO THE CORRT NUMBER WILL DELAY THE PROCESSING OF YOUR NEW DEALER KIT ORDER. PLEASE DIRT ANY QUESTIONS TO AN ACCOUNT SUPPORT REPRESENTIVE 1-800-328-6657.
The following list contains the essential tools required for a new Isuzu Truck dealer. Please review the list below and contact Bosch Automotive Service Solutions with any questions regarding specific tools or equipment. The document can also be used as an inventory sheet for existing Isuzu Truck dealers. 1 CH-37287-1A 11 DT-47715 Electrical Connector Passage Sleeve / 2 CH-50439 Kingpin Bushing le 12 DT-47731 1/2 Inch Quick Connect Release Tool 3 CH-50440 Kingpin Bushing 13 DT-47770 Seal, Cooler Line 4 CH-50441 Oil Seal Retainer 14 DT-47825 Control Solenoid Test Plate 5 CH-50442 Ball Joint PROP 15 DT-47848 Filter Neck Seal 6 CH-50443 Dust Cover PROP 16 DT-48021 Seal, Output Shaft 7 CH-50444 Bearing PROP 17 DT-48285 Special Torx Socket 8 DT-46717 Rear Oil Seal 18 DT-50618-A Wheel Speed Sensor Rotor Replacer BR 9 DT-46718 Trans Cooler Filter By-Pass 19 DT-51090 Rear Output Shaft Seal 10 DT-47668 Ring Gear Bolt Socket 20 DT-51812 Range Switch Aligner AC - HVAC - Automatic Transmission - Rear Axle BO - Body BR - Brakes COOL - Engine Cooling - Engine Controls EL - Electrical - Engine Mechanical GEN - General MT - Manual Transmission PROP - Propeller Shaft STR - Steering - Suspension Page 2
21 EL-50928-A DEF, DPF, and EFI Injector Tester 31 EN-47733 Storage Case, Fuel Pressure Gauge 22 EN-46330 Timing Chain Tensioner Retaining Pin 32 EN-47971 Oil Pressure Gauge 23 EN-46719 33 EN-48711 Wrench Kit, Tamper- Proof Bolt 24 EN-46720 Injector 34 EN-48853 Front Cover Aligner 25 EN-46721 Valve Spring Compressor 35 EN-48974-15 EGR Cooler Tester Set, 17 mm 26 EN-46722 36 EN-48974-30 EGR Cooler Tester Set, 1 27 EN-47560 37 EN-48974-5 EGR Cooler Tester Set, 5/8 28 EN-47667-A Kit, Fuel Pressure Gauge 29 EN-47680 Crankshaft Stopper 38 EN-49102 Main Bearing Cap 39 EN-49756 Pulley, Vacuum Pump 30 EN-47685 Valve Seal 40 EN-49792 Pulley, Vacuum Pump AC - HVAC - Automatic Transmission - Rear Axle BO - Body BR - Brakes COOL - Engine Cooling - Engine Controls EL - Electrical - Engine Mechanical GEN - General MT - Manual Transmission PROP - Propeller Shaft STR - Steering - Suspension Page 3
41 EN-49960 Replacer, Injector Nozzle Sleeve 51 EN-50422 Refractometer, DEF 42 EN-50191 Fuel Filter Housing Wrench 52 EN-50424 Engine Lift Bracket 43 EN-50343 DPF Opening Gauge 53 EN-50490 Valve Guide 44 EN-50345 Wrench, Valve Clearance Adjust Nut 54 EN-50547 Injector 45 EN-50346, Valve Stem Seal 55 EN-50611, Front Crankshaft Seal 46 EN-50347, Injection Pipe Oil Seal 56 EN-50613 Injector 47 EN-50348 Replacer, Valve Guide 57 EN-50720 Engine Guide Bracket 48 EN-50349 Oil Seal (Front Crankshaft) 49 EN-50351, Rear Oil Seal 58 EN-50746 Scissors Gear Retaining Pins 59 EN-51212 Torque 50 EN-50421 Engine Rear Hanger 60 EN-51246 Engine Lift Bracket AC - HVAC - Automatic Transmission - Rear Axle BO - Body BR - Brakes COOL - Engine Cooling - Engine Controls EL - Electrical - Engine Mechanical GEN - General MT - Manual Transmission PROP - Propeller Shaft STR - Steering - Suspension Page 4
61 EN-51510 Slinger 70 J-26999, Diesel, 1000 psi (Includes J-26999-12) 62 EN-51613 DEF Injector Regen Block-Off Plate 71 J-26999-10 63 EN-51614 DPF Injector Test s 72 J-26999-20 64 GE-47716 Coolant Fill System COOL 73 J-26999-30 65 GE-48717 Nozzle Adjuster, Windshield Washer BO 74 J-33984-A Coolant Pressure Tester s COOL 66 J-21867-A Engine/Transmission Oil Pressure Gauge 75 J-34532 67 J-22873 Rear Output Shaft Seal 76 J-34539, King Pin/ Idler Shaft 68 J-23498-A Driveline Inclinometer PROP 77 J-34730-14 Extension Hose 69 J-24460-A Cooling System Pressure Tester COOL 78 J-34730-1A AC - HVAC - Automatic Transmission - Rear Axle BO - Body BR - Brakes COOL - Engine Cooling - Engine Controls EL - Electrical - Engine Mechanical GEN - General MT - Manual Transmission PROP - Propeller Shaft STR - Steering - Suspension Page 5
79 J-34730-405 Injector Test Lamp 88 J-35021 Differential Side Bearing 80 J-35008 Rear Hub Inner Bearing Cup (292mm Differential) 89 J-35030 Differential Side Bearing Puller Pilot 81 J-35012 Rear Hub Bearing Nut Wrench 90 J-35616-F Connector Test Kit EL 82 J-35013 Rear Hub 91 J-35689-A Metri-Pack Terminal EL 83 J-35014 Pinion Cage Seal (292mm Differential) 92 J-35712 Front Hub Inner Bearing Cup 84 J-35016-A Drive Pinion Flange Bracket 93 J-35713 Front Hub Outer Bearing Cup 85 J-35018 Pinion Bearing 94 J-35717 Steering Shaft Socket STR 86 J-35019 Rear Hub Outer Bearing 95 J-35767 Power Steering Locknut Wrench STR 87 J-35020 Pinion Bearing Cup (292mm Differential) 96 J-35944-18 Flusher s AC - HVAC - Automatic Transmission - Rear Axle BO - Body BR - Brakes COOL - Engine Cooling - Engine Controls EL - Electrical - Engine Mechanical GEN - General MT - Manual Transmission PROP - Propeller Shaft STR - Steering - Suspension Page 6
97 J-36022 Air Line 106 J-39114-C Rear Hub Seal (292mm Differential) 98 J-36408 Kingpin Inner Bearing 107 J-39758 King Pin Holding Tool 99 J-36409 Kingpin Outer Bearing 108 J-41107 Oil Seal 100 J-36410 Kingpin Bearing 109 J-41220 Oil Slinger 101 J-36429-A Hub 110 J-41221-A Oil Seal 102 J-36520-B Cylinder Liner and (Includes J-37365) 111 J-41222 Crankshaft Gear 103 J-37228 Oil Pan Seal Cutter 112 J-41223 Valve Stem Seal 104 J-37420 Steering Knuckle Service Set 113 J-41268 Slinger Assembly Replacer 105 J-38821 Valve Spring Compressor 114 J-41347 Engine Stand AC - HVAC - Automatic Transmission - Rear Axle BO - Body BR - Brakes COOL - Engine Cooling - Engine Controls EL - Electrical - Engine Mechanical GEN - General MT - Manual Transmission PROP - Propeller Shaft STR - Steering - Suspension Page 7
115 J-41478-A Front Oil Seal 124 J-42183 Short Driver le 116 J-41479-B Rear Oil Seal 125 J-42401-A Radiator Pressure Test s COOL 117 J-41480-A Front/Rear Cover Aligner 126 J-42907 Oil Pressure Tester 118 J-41558 Crankshaft Sprocket 127 J-43267 Valve Stem Seal 119 J-41665-A Balancer/Sprocket 128 J-43268-A Guide Bridge 120 J-41712 Oil Pressure Switch Socket 129 J-43269 Injection Pipe Seal 121 J-41736 Rear Oil Seal/Bearing 130 J-43282 Front Oil Seal Replacer 122 J-41769 Fuel Line Release Tools 131 J-43283 Valve Guide and 123 J-41816 Crankshaft Balancer 132 J-43285 Slinger Puller AC - HVAC - Automatic Transmission - Rear Axle BO - Body BR - Brakes COOL - Engine Cooling - Engine Controls EL - Electrical - Engine Mechanical GEN - General MT - Manual Transmission PROP - Propeller Shaft STR - Steering - Suspension Page 8
133 J-43680-A Engine Stand 142 J-45201 Seal, Oil Cooler Line 134 J-44203-A 143 J-45270 Wheel Stud 135 J-44275 Hi-Shear Wheel Bearing Nut Socket 144 J-45275 Manifold Air Line Release Tool BR 136 J-44276 Hi-Shear Wheel Bearing Nut Socket 145 J-45666 Air Line Release Tool BR 137 J-44581 Fuel Line Release Tool 146 J-45873 Fuel Return Volume Hoses 138 J-44619 Hi-Shear Wheel Bearing Nut Socket 147 J-45873-100 Fuel Return Volume Hose s 139 J-44638 Vacuum/Pressure Gauge 148 J-45997 Torque (30mm Crowfoot) BR 140 J-45000 Seal 149 J-46091 Inner Cooler Pressure Tester 141 J-45059-A Torque Angle Meter 150 J-8092 Driver le GEN AC - HVAC - Automatic Transmission - Rear Axle BO - Body BR - Brakes COOL - Engine Cooling - Engine Controls EL - Electrical - Engine Mechanical GEN - General MT - Manual Transmission PROP - Propeller Shaft STR - Steering - Suspension Page 9