4 5 6 2 0 9 3 7 8 ASSY, CALIPER - LOADED AK50 * PISTON, BRAKE CALIPER 2 *2 CALIPER, MACHINED INNER *3 CALIPER, MACHINED OUTER *4 PIN, COTTER - /6 X.0 LG ZINC PLATED 5 0522-00402 SCREW, SOCKET CAP HEAD - MB X.25 X 40 - ZINC 4 *6 PIN, CLEVIS - DISC BRAKE *7 SCREW, BLEEDER 2 *8 CAP, BLEEDER 2 9 06-00732 PAD, BRAKE - DISC AK50 2 *0 SEAL, BRAKE CALIPER 2 * RING, O - 9.5 mm OD X 6.0 mm ID 2 *NOT SOLD SEPARATELY Page 50 GEM Parts Catalog Section 5 - Brakes January 2009
4 2 3 9 0 5 2 6 8 6 7 4 7 3 5 ASSY, BRAKE PEDAL 02-00242 WLDMT, BRAKE PEDAL 2 03-00087 SHAFT, BRAKE PEDAL 3 03-00089 BUSHING, PUSH ROD MNT 4 03-00285 PAD, BRAKE PEDAL 5 03-0233 BRKT, BRAKE PEDAL 6 050-00007 PIN, COTTER 3/32 X.0 LONG 2 7 052-0000 NUT, HEX - NYLOCK 3/8-6 UNC GR5 8 052-0007 NUT, HEX - NYLOCK 5/6-8 UNC GR5 4 9 052-00099 NUT, HEX - /4-20 UNC GR5 ZN 0 052-0054 RIVNUT, /4-20 GRIP 0.027-0.65 P 0.3906 0522-00008 BOLT, HEX - 3/8-6 UNC X.5 LG GR5 2 0522-0006 BOLT, HEX - 5/6-8 UNC X.0 GR5 4 3 0522-00535 BOLT, HEX - /4-20 X.25 GR5 ZP 4 0524-00003 WASHER, FLAT - 5/6 SAE 0.344 ID X 0.688 OD X 0.065 THK ZN 8 5 0524-00009 WASHER, FLAT - 3/8 SAE 0.406 ID X 0.825 OD X 0.080 THK ZN 2 6 0524-0053 WASHER, FLAT - 5/8 MACH BUSHING 5/8 ID X.0 OD X 0.080 ZN 2 7 06-00684 SPRING, TORSION BRAKE PEDAL January 2009 GEM Parts Catalog Section 5 - Brakes Page 5
ASSY, SPRING, TORSION BRAKE PEDAL 06-00684 SPRING, TORSION BRAKE PEDAL Page 52 GEM Parts Catalog Section 5 - Brakes January 2009
ASSY, MASTER CYLINDER 052-0007 NUT, HEX - NYLOCK 5/6-8 UNC GR5 ZN 2 2 0522-00084 BOLT, HEX - 5/6-8 UNC X.5 GR5 ZIN 2 3 0524-00003 WASHER, FLAT - 5/6 SAE 0.344 ID X 0.688 OD X 0.065 THK ZN 4 *4 *06-004 CYLINDER, MASTER CYLINDER /6 BORE *5 0606-0024 SWITCH, BRAKE LIGHT - PRESS *6 06-0028 SWITCH, BRAKE FLOAT * ITEM NUMBERS 5 & 6 CAN BE PURCHASED SEPARATELY BUT ARE SUPPLIED WITH ITEM # 4 January 2009 GEM Parts Catalog Section 5 - Brakes Page 53
ASSY, BRAKE LINES - FRONT 0-007 ASSY, BRAKE LINE LH FRONT 2 0-006 ASSY, BRAKE LINE - RH FRONT 3 0-0 ASSY, BRAKE LINE SLA - FRONT 2 4 0-03 ASSY, BRAKE LINE - MC TO TEE 5 050-0069 CLIP, HORSE SHOE 2 6 0522-0083 BOLT, BANJO 2 7 0524-0073 WASHER, COPPER 0.408 ID X 0.670 OD X 0.050 THK 4 8 06-0032 FITTING, TEE UNION BRASS 3/8-24 THD Page 54 GEM Parts Catalog Section 5 - Brakes January 2009
ASSY, BRAKE LINES - MID - 2 PASS 0-00667 ASSY, BRAKE LINE REAR (2P) 2 039-00534 HOSE, COVER 3 050-007 CLAMP, P - 3/6 WIRE STL/BLK VINYL COATED 3 4 0523-00032 SCREW, HEX - WHSD /4 X 0.75 ZN 3 January 2009 GEM Parts Catalog Section 5 - Brakes Page 55
3 4 2 ASSY, BRAKE LINES - MID - 4 PASS 0-00668 ASSY, BRAKE LINE REAR (4P) 2 039-00534 HOSE, COVER 3 050-007 CLAMP, P - 3/6 WIRE STL/BLK VINYL COATED 4 4 0523-00032 SCREW, HEX - WHSD /4 X 0.75 ZN 4 Page 56 GEM Parts Catalog Section 5 - Brakes January 2009
3 5 2 4 ASSY, BRAKE LINES - MID - LONG BACK 0-0656 ASSY, BRAKE LINE MID REAR-e6 2 0-0222 ASSY, BRAKE LINE - MID FRONT el 3 050-007 CLAMP, P - 3/6 WIRE STL/BLK VINYL COATED 5 4 0520-0036 RIVET, BLND - /4 BDY DIA, /2 DMD HD, /6 - /4 GRP. 5 5 06-00472 FITTING, UNION - BRASS 3/8-24 THD FOR 3/6 TUBE DIA January 2009 GEM Parts Catalog Section 5 - Brakes Page 57
ASSY, BRAKE LINE - MID FRONT e6 0-02457 ASSY, BRAKE LINE - MID FRONT e6 NOTES: THE 45 INVERTED FLARE WILL MEET SAE J5338 THE TUBE NUTS MUST MEET SAE J52 Page 58 GEM Parts Catalog Section 5 - Brakes January 2009
ASSY, BRAKE LINE - MID REAR 0-0656 TUBE, BRAKE LINE - MID REAR January 2009 GEM Parts Catalog Section 5 - Brakes Page 59
ASSY, BRAKE LINES - RH REAR 0-02943 ASSY, BRAKE LINES - RH REAR Page 60 GEM Parts Catalog Section 5 - Brakes January 2009
ASSY, BRAKE LINES - LH REAR 0-02944 ASSY, BRAKE LINES - LH REAR January 2009 GEM Parts Catalog Section 5 - Brakes Page 6
2 7 3 6 5 4 ASSY, BRAKE LINES REAR 0-00 ASSY, BRAKE HOSE SLA - REAR 2 0-004 ASSY, BRAKE LINE - RH REAR 3 0-005 ASSY, BRAKE LINE - LH REAR *4 050-0069 CLIP, HORSESHOE 5 050-007 CLAMP, P - 3/6 WIRE STL/BLK VINYL COATED 2 6 0523-00032 SCREW, HEX - WHSD /4 X 0.75 ZN WASHER HD SELF-DRILLING 2 7 06-0032 FITTING, TEE UNION BRASS 3/8-24 THD *AVAILABLE FOR el MODELS ONLY Page 62 GEM Parts Catalog Section 5 - Brakes January 2009
6 7 2 5 3 4 ASSY, BRAKE LINES REAR 0-02943 ASSY, BRAKE LINE - RH REAR 2 0-02944 ASSY, BRAKE LINE - LH REAR 3 0-00 ASSY, BRAKE HOSE SLA - REAR 4 050-0069 CLIP, HORSESHOE 5 050-007 CLAMP, P - 3/6 WIRE STL/BLK VINYL COATED 3 6 0523-00032 SCREW, HEX - WHSD /4 X 0.75 ZN WASHER HD SELF-DRILLING 3 7 06-0032 FITTING, TEE UNION BRASS 3/8-24 THD January 2009 GEM Parts Catalog Section 5 - Brakes Page 63
5 3 4 6 2 6 0 7 3 9 8 4 2 5 ASSY, PARKING BRAKE LEVER 2-PASS & SHORT BACK 0-02935 ASSY, PARKING BRAKE LEVER W/CABLE 2 02-00209 WLD, BRACKET -PARK BRAKE LEVER 3 03-007 BRKT, EQUALIZER - PARKING BRAKE CABLE 4 03-0507 BRKT, BRAKE CABLE - LH PARKING BRAKE 5 03-0508 BRKT, BRAKE CABLE - RH PARKING BRAKE 6 050-0008 CLIP, E - 7/6 SHAFT ZINC PLATED 4 7 050-0009 PIN, CLEVIS - 3/6 ANSI B8.8.-972 R983 2 8 050-00020 PIN, COTTER - /6 X.0 LG ZINC PLATED 2 9 052-0007 NUT, HEX - NYLOCK 5/6-8 UNC GR5 ZN 2 0 052-00024 NUT, HEX FLANGE /2-3 UNC GR 6 TECH LOCK 2 052-0003 NUT, HEX - 5/6-8 UNC GR5 ZN 2 2 0522-0002 BOLT, HEX - /2-3 UNC X.0 GR 8 ZN YL ZINC PLATED 2 3 0522-0044 BOLT, HEX - 5/6-8 UNC X 0.75 GR5 ZINC PLATED 2 4 0524-00003 WASHER, FLAT - 5/6 SAE 0.344 ID X 0.688 OD X 0.065 THK ZN 5 5 0532-0022 SCREW, HEX - WHSD /4 X.5 ZINC PLATED 4 6 06-00303 ASSY, CABLE PARKING BRAKE 2 PASS/SM UTILITY 2 Page 64 GEM Parts Catalog Section 5 - Brakes January 2009
ASSY, PARKING BRAKE LEVER 4 PASS 0-02935 ASSY, PARKING BRAKE LEVER 2 03-007 BRKT, EQUALIZER - PARKING BRAKE CABLE 3 03-0507 BRKT, BRAKE CABLE - LH PARKING BRAKE 4 03-0508 BRKT, BRAKE CABLE - RH PARKING BRAKE 5 050-0008 CLIP, E - 7/6 SHAFT ZINC PLATED 4 6 050-0009 PIN, CLEVIS - 3/6 ANSI B8.8.-972 R983 2 7 050-00020 PIN, COTTER - /6 X.0 LG ZINC PLATED 2 8 052-0007 NUT, HEX - NYLOCK 5/6-8 UNC GR5 ZN 2 9 052-00024 NUT, HEX FLANGE /2-3 UNC GR 6 TECH LOCK 2 0 052-0003 NUT, HEX - 5/6-8 UNC GR5 ZN 2 0522-0002 BOLT, HEX - /2-3 UNC X.0 GR 8 ZN YL ZINC PLATED 2 2 0522-00084 BOLT, HEX - 5/6-8 UNC X.5 GR5 ZINC PLATED 2 3 0523-0090 SCREW, TEK - PHIL PAN #8-8X #2PT, QTY. 2 4 0524-00003 WASHER, FLAT - 5/6 SAE 0.344 ID X 0.688 OD X 0.065 THK ZN 5 5 06-003 BOOT, PARKING BRAKE LEVER 6 06-00304 ASSY, CABLE PARKING BRAKE 4 PASS / LG UTILITY 2 7 0523-0022 SCREW, HEX - WASHER, HAND SELF-DRILL /4 4 January 2009 GEM Parts Catalog Section 5 - Brakes Page 65
3 3 4 5 6 2 0 7 2 9 6 8 5 ASSY, PARKING BRAKE - el 0-02935 ASSY, PARKING BRAKE LEVER 2 02-00209 WLD, BRACKET - PARK BRAKE LEVER 3 03-007 BRKT, EQUALIZER - PARKING BRAKE CABLE 4 03-0507 BRKT, BRAKE CABLE - LH PARKING BRAKE 5 03-0508 BRKT, BRAKE CABLE - RH PARKING BRAKE 6 050-0008 CLIP, E - 7/6 SHAFT ZINC PLATED 4 7 050-0009 PIN, CLEVIS - 3/6 ANSI B8.8.-972 R983 2 8 050-00020 PIN, COTTER - /6 X.0 LG ZINC PLATED 2 9 052-0007 NUT, HEX - NYLOCK 5/6-8 UNC GR5 ZN 2 0 052-00024 NUT, HEX FLANGE /2-3 UNC GR 6 TECH LOCK 2 052-0003 NUT, HEX - 5/6-8 UNC GR5 ZN 2 2 0522-0002 BOLT, HEX - /2-3 UNC X.0 GR 8 ZN YL ZINC PLATED 2 3 0522-0044 BOLT, HEX - 5/6-8 UNC X.25 GR5 ZINC PLATED 2 4 0524-00003 WASHER, FLAT - 5/6 SAE 0.344 ID X 0.688 OD X 0.065 THK ZN 2 5 0532-0022 SCREW, HEX - WHSD /4 X.5 ZINC PLATED WASHER HD SELF DRILLING 6 06-0069 ASSY, CABLE PARKING BRAKE STD el 2 * 03-00089 BUSHING, PUSH ROD MNT *NOT SHOWN Page 66 GEM Parts Catalog Section 5 - Brakes January 2009
6 3 7 5 2 4 8 9 ASSY, PARKING BRAKE elxd 0-02935 ASSY, PARKING BRAKE LEVER 2 02-00209 WLD, BRACKET - PARKING BRAKE 3 03-007 BRKT, EQUALIZER - PARKING BRAKE CABLE 4 052-0007 NUT, HEX - NYLOCK 5/6-8 UNC GR5 2 5 052-0003 NUT, HEX - 5/6-8 UNC GR5 ZN 4 6 0522-0044 BOLT, HEX - 5/6-8 UNC X 0.75 GR5 2 7 0524-00003 WASHER, FLAT - 5/6 SAE 0.344 ID X 0.688 OD X 0.065 THK ZN 2 8 0532-0022 SCREW, HEX - WSHD /4 X.5 ZINC PLATED WASHER HD SELF-DRILLING 4 9 06-00692 ASSY, CABLE - PARKING BRAKE elxd 2 January 2009 GEM Parts Catalog Section 5 - Brakes Page 67
7 9 6 8 4 0 3 2 5 ASSY, PARKING BRAKE e6 0-02935 ASSY, PARKING BRAKE LEVER 2 03-007 BRKT, EQUALIZER - PARKING BRAKE CABLE 3 050-0054 CLAMP, P - 3/8 WIRE STL/BLK VINYL COATED 6 4 0520-0036 RIVET, BLND - /4 BDY DIA, /2 DMD HD, /6 - /4 GRP. 6 5 052-0003 NUT, HEX - 5/6-8 UNC GR5 ZN 2 6 0522-00084 BOLT, HEX - 5/6-8 UNC X.5 GR5 2 7 0523-0077 SCREW, HI-LOW - PHIL PAN # 0 X BLANK ZINC 2 8 0524-00003 WASHER, FLAT - 5/6 SAE 0.344 ID X 0.688 OD X 0.065 X THK ZN 3 9 06-003 BOOT, PARKING BRAKE LEVER 0 06-00524 ASSY, CABLE - PARKING BRAKE e6 2 Page 68 GEM Parts Catalog Section 5 - Brakes January 2009
ASSY, PARKING BRAKE LEVER 0-02935 ASSY, PARKING BRAKE LEVER 2 0306-0020 SWITCH, PARKING BRAKE LEVER * STARRED ITEMS ARE NOT AVAILABLE SEPARATELY January 2009 GEM Parts Catalog Section 5 - Brakes Page 69