Instructor: Office: Jeremy Akin AUT 163 AUTOMOTIVE FUNDAMENTALS SYLLABUS Automotive office in Career -Tech Bldg. Phone: 989-275-5000 Ext. 356 Email: Jeremy.Akin@kirtland.edu Required Text: Modern Automotive Technology 4/ED Publisher: Required Materials: Recommended Materials: Prerequisite: Contact Hours 120 Authors: Pearson James D. Halderman OSHA approved safety glasses K2 Internet account OSHA approved safety shoes/boots, work uniform or coveralls. None Description: A lecture-lab course designed to familiarize the student with the automotive unit, design, production, operating, testing, servicing, and job opportunities. Technician certification will be covered on the State and National levels. General ethics at school, on and off the job along with sexual harassment education will also be addressed. Course Goals: Upon successful completion of this course the student will: 1. Demonstrate individual and shop safety practices. 2. Identify basic hand tools. 3. Identify various types of fasteners and their uses. 4. Identify fuel and ignition systems and perform basic services. 5. Identify starting and charging systems and perform basic services. 6. Give examples of and use technical reference materials. 7. Understand and use precision measuring equipment. 8. Identify major components of the automobile. 9. Have basic understanding of the Michigan Mechanic licensing laws. 10. Identify engine cooling systems and perform basic services. 11. Perform preventative maintenance services to motor vehicles. 12. Raise and lower vehicles and objects using proper jacks, lifts, and holding fixtures, while demonstrating proper techniques and safety precautions.
THE FOLLOWING IS THE LIST OF OBJECTIVES TO BE COMPLETED IN THE CLASS AS SPECIFIED BY ASE. THE GOAL IS LISTED FIRST, FOLLOWED BY THE OBJECTIVES. Comply with personal and environmental safety practices associated with clothing; eye protection; hand tools; power equipment; proper ventilation; and the handling, storage, and disposal of chemicals/materials in accordance with local, state, and federal safety and environmental regulations. *WARNING: A failure in the suspension, steering, or brake system can cause property damage, serious injury, and even death. A technician must always remember that the quality of service is measured only in terms of safety. Any inspection, adjustment, or repair to these systems is a safety service. Even if you know the correct procedure for any given job, you still need the car manufacturer's service manual. It provides specifications. Do not attempt to perform a job until you are sure you understand the material that precedes it. You should review the material preceding the job and, when necessary, practice the procedures that revealed your weakness. AUT 161 - ENGINE FUNDAMENTALS & OVERHAUL (I) D. Lubrication and Cooling Systems Diagnosis and Repair 3. Perform cooling system, cap, and recovery system tests (pressure, combustion leakage, and temperature determine necessary action. P-1worksheet #48,49 4. Inspect, replace, and adjust drive belts, tensioners, and pulleys; check pulley and belt alignment. P-15. Inspect and replace engine cooling and heater system hoses. P- 1worksheet #50 5. Inspect and replace engine cooling and heater system hoses. P-2worksheet #51 6. Inspect, test, and replace thermostat and housing. P-2worksheet #52 7. Test coolant; drain and recover coolant; flush and refill cooling system with recommended coolant; bleed air as required. P-1worksheet #44 9. Remove and replace radiator. P-2worksheet #53 10. Inspect, and test fans (s) (electrical or mechanical), fan clutch, fan shroud, and air dams. P-2worksheet #54 13. Perform oil and filter change. P-2 worksheet #33 II. IN-VEHICLE TRANSMISSION AND TRANSAXLE MAINTENANCE AND REPAIR B. Transmission and Transaxle Maintenance and Adjustment 6. Service transmission; perform visual inspection; replace fluids and filters. P-1 worksheet # 428 IV. SUSPENSION AND STEERING B. Steering Systems Diagnosis and Repair 10. Inspect power steering fluid levels and condition. P-1 worksheet #360 13. Remove, inspect, replace, and adjust power steering pump belt. P-1 worksheet #362
D. Suspension Systems Diagnosis and Repair 1. Inspect, remove, and replace shock absorbers. P-1 worksheet# 347 6. Lubricate suspension and steering systems. P-2worksheet #354 F. Wheel and Tire Diagnosis and Repair 3. Rotate tires according to manufacturer s recommendations. P-1 worksheet#335 6. Dismount, inspect, and remount tire on wheel;balance wheel and tire assembly (static and dynamic). P-1worksheet#338 8. Reinstall wheel; torque lug nuts. P-1 worksheet#337 9. Inspect and repair tire. P-2 worksheet#333 V. BRAKES B. General Brake Systems Diagnosis 9. Select, handle, store, and fill brake fluids to proper level. P-1 worksheet#296 C. Drum Brake Diagnosis and Repair 7. Install wheel, torque lug nuts, and make final checks and adjustments. P-1 worksheet#306 VI. ELECTRICAL/ELECTRONIC SYSTEMS A. General Electrical System Diagnosis 8. Check electrical circuits with a test light determine necessary action. P-2 worksheet#131 10. Check electrical circuits using fused jumper wires; determine necessary repairs.(p-2) worksheet132 13. Inspect and test fusible links, circuit breakers, and fuses; determine necessary action. P-1worksheet#134 B. Battery Diagnosis and Service 3. Maintain or restore electronic memory functions. P-1worksheet#149 4. Inspect and clean battery cables, connectors, clamps, and hold-downs; repair or replace as needed.(p-1) worksheet#150 6. Start a vehicle using jumper cables and a battery or auxiliary power supply. P- 1worksheet#152 E. Lighting Systems Diagnosis and Repair 2. Inspect, replace, and aim headlights and bulbs. P-2 worksheet#170 3. Inspect and diagnose incorrect turn signal or hazard light operation; perform necessary action P-2 worksheet#170 VII. HEATING AND AIR CONDITIONING B. Refrigeration System Component Diagnosis and Repair
2. Inspect A/C compressor drive belts pulleys and tensioners; determine necessary action. P-1 worksheet#207 VIII. ENGINE PERFORMANCE A. General Engine Diagnosis 4. Locate and interpret vehicle and major component identification numbers (VIN, vehicle certification labels, and calibration decals). P-1worksheet#24 5. Inspect engine assembly for fuel, oil, coolant, and other leaks; determine necessary action. P-2 worksheet#38 15. Perform cooling system pressure tests; check coolant condition; inspect and test radiator, pressure cap, coolant recovery tank, and hoses; perform necessary action. P-1 worksheet#48 D. Fuel, Air Induction, and Exhaust Systems Diagnosis and Repair 4. Replace fuel filters. P-2 worksheet#246 8. Inspect the integrity of the exhaust manifold, exhaust pipes, muffler(s), catalytic converter(s), resonator(s), tail pipe(s), and heat shield(s); perform necessary action. P-2 worksheet#247 F. Engine Related Service 5. Perform common fastener and thread repairs to include: remove broken bolt, restore internal and external threads, and repair internal threads with threaded insert.p-1 worksheet#11 P-1 =27 P-2= 10 P-3= 0 Grading: The COOR ISD Automotive Program is certified by the National Automotive Technicians Education Foundation (NATEF) which is the educational department of The National Institute for Automotive Service Excellence (ASE). NATEF has established the objectives that must be met by our program and the students enrolled in it. Therefore, 100 % or more of the minimum number of laboratory assignments must be satisfactorily completed during the normal duration of each class. Grading Scale Tests/Quizzes: A 94-100 C 70-73 A- 90-93 C- 66-69 B+ 85-89 D+ 62-65 B 82-84 D 58-61 B- 78-81 D- 54-57 C+ 74-78 E 53 & Below
EVALUATION CRITERIA: A student s stated performance level for each task is assigned and evaluated against the following criteria: 4 - Skilled - has repeated practice on vehicles. Minimal supervision required. 3 - Moderately Skilled - has practiced tasks independently. May need assistance 2 Limited Practice will need training or extra supervision. 1 Exposure Only general information provided with no practice time. 0 No training completed in this area Keytrain 5% Quizzes 30% Participation 30% Labs 25% Post Test 10% 100% Testing: Quizzes cannot be made up. Tests can be made up only within 5 school days after the original test date. Quizzes will be given at random with a final exam at the end of the course. Assignments: Chapters and or materials being covered are to be read before class. Lab assignments are to be handed in as requested. Class Schedule WEEK LECTURE 1 Introduction, Unit 1, chap1-5 Careers and Certification 2 Chap 6 shop safety 7 environmental 8 fasteners and thread repair 3 Chap 9 hand tools 10 power tools 11 Vehicle lifting and hoisting 4 Chap 12 measuring systems and tools chap 15 service information chap 16 VIN 5 Chap 17 Preventative Maintenance and service procedures 6 Chap 20-21 Cooling system service 7 Chap 22-23 Engine oil and lubrication system 8 Chap 109 Tires and wheels 9 Chap 110-111 TPMS and Tire service 10 Lab 11 Lab 12 Lab and Finals Resources: Mitchell Industries On - Demand, Tech. Data
f I Internet: Motor Magazine Motor Trend Magazine Lifting- it- rite hoist safety Shop Safety, Bloody eye Valvoline motor oil basics, Cooling system fundamentals, Dex-cool fundamentals, Horsepower, Honda inspirational video series Automotive and related web sites Gates, Wix, AC-Delco, Pearson higher ed. online training resources