INSTALLATION INSTRUCTIONS 740B Clifty Drive Madison, Indiana 47250 812-574-7777 Honda Pioneer Power Steering Item Description Qty A Motor Mount 1 B Support Plate 1 C ECU Plate 1 Item Description Qty D Upper Shaft 1 E Lower Shaft 1 F Connectors Kit 1 A C B D F E (Kit Contents continue on following page) Read instructions and view illustrations before beginning. Need help with your installation? sales@superatv.com 1-812-574-7777 Thank You For Choosing www.superatv.com 8:00am - 9:00pm EST M-Th 8:00am - 7:00pm EST Friday 9:00am - 2:00pm EST Saturday Liability Statement SuperATV s products are designed to best fit users ATV/UTV under stock conditions. Adding, modifying, or fabricating any factory, or aftermarket, parts will void any warranty provided by SuperATV and is not recommended. SuperATV s products could interfere with other aftermarket accessories. If user has aftermarket products on machine, contact SuperATV to verify that they will work together. Although SuperATV has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc will change the ride of machine and may increase maintenance and part wear. Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death. No warranty or representation is made as to this product s ability to protect user from severe injury or death. SuperATV urges operators and occupants to wear a helmet and appropriate riding gear at all times. By purchasing and installing SuperATV products, user agrees that should damages occur, SuperATV will not be held responsible for loss of time, use, labor fees, replacement parts, or freight charges. SuperATV, nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any product purchased from SuperATV. The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the product that gave rise to the claim. SuperATV will warranty only parts provided by SuperATV. Any damage or problems with OEM housings, bearings, seals, or other manufacturers products will not be covered by SuperATV. SuperATV parts and products are not warrantied if item was not installed properly, misused, or modified. 2014 SuperATV.com. All Rights Reserved. Rev IN- 10/10/2014
(Kit Contents continued) 2x M6 x 16mm Lg. HHCS -includes washers (not shown) 1x 3/8-16 x 3/4 Lg. Self Tap 3x M8-1.25 x 20mm Lg. FHCS 7x M8-1.25 Nylock Nut 4x 3x M8-1.25 x 30mm Lg. FHCS M8-1.25 x 55mm Lg. FHCS Item Description Qty G ECU 1 H Motor 1 J Wire Harness 1 *Connections - Before installing, ensure that all Gaskets in electrical connections are properly seated. - If Gaskets are not seated use a Flathead Screwdriver to seat. G* Seat E H* J* Seat Push in......seat 2
Reference only; do not assemble at this time. 3
Removal: Keep all components removed from machine. 1. Remove Hood, Driver Side Fender, Steering Wheel, and Dash. See Figs. 1-1a. 2. Remove Steering Shaft from Rack and Pinion. See Fig. 2. 3. Slide Boot away from Tube and remove C-Clip from Steering Stem. Remove Steering Stem from Steering Shaft. See Fig. 2a. - Remove Steering Shaft from machine. 4. Remove hump located around Brake Pedal from Firewall. See Figs. 3-3a. Fig. 1 Remove Hood Remove Fender Fig. 1a Remove Dash Remove Steering Wheel (removal illustrations continue on following pages) 4
Fig. 2 Unbolt Steering Shaft Rack and Pinion Fig. 2a Remove Steering Stem from Steering Shaft Steering Shaft Tube Steering Stem pull Boot back and remove C-Clip 5
Fig. 3 Remove hump Fig. 3a 6
Installation: Do not tighten hardware completely unless noted. 1. Install ECU (G) to ECU Plate (C) with M6-1.0 x 16mm Lg. HHCS and set aside. See Fig. 1. 2. Install Lower Shaft (E) to Rack and Pinion with provided hardware. See Fig. 2. 3. Install Motor Mount (A) to Motor (H) with M8-1.25 x 20mm Lg. FHCS. See Fig. 3. - Install to Lower Shaft (E) with provided hardware. See Motor Shafts Detail and Fig. 4. 4. Install Upper Shaft (D) to stock Steering Stem with provided hardware. Ensure that stock C-Clip and Boot are reinstalled at this time. See Figs. 5-5d. 5. Install Support Plate (B) to Motor Mount (A) with M8-1.25 x 20mm Lg. FHCS and M8-1.25 Nylock Nuts. See Figs. 6-6a. 6. Secure Support Plate (B) and Motor Mount (A) with M8-1.25 x 50mm Lg. FHCS and M8-1.25 Nylock Nuts. See Fig. 7. - Install ECU (G) and ECU Plate (C) assembly to Support Plate (B) and Motor Mount (A) assembly with M8-1.25 x 30mm Lg. FHCS. See Fig. 7. 7. Secure Support Plate (B) to stock hole in Frame with 3/8-16 x 3/4 Lg. Self Tap. See Figs. 8-8a. 8. Slightly trim stock plastic to clear Support Plate (B). See Fig. 9. 9. Plug Wiring Harness (J) into ECU (G). See Wiring Details at end of installation instructions. 10. Ensure no components are binding, rubbing, or causing interference and tighten all hardware completely. Fig. 1 G C (installation illustrations continue on following pages) M6 x 16mm Lg. -includes washers (not shown) 7
Fig. 2 Motor Shafts Detail To Rack & Pinion provided hardware E Front Rack and Pinion To Steering Shaft (viewed Passenger Side) Qty (3) Fig. 3 M8 x 20mm Lg. A H Fig. 4 provided hardware H E 8
Fig. 5 Fig. 5a D stock Steering Stem H D stock Steering Stem provided hardware H Fig. 5b stock Boot Fig. 5c stock C-Clip slide onto Steering Tube Fig. 5d 9
Frame A Front Fig. 6 Fig. 6a Qty (2) B M8 x 30mm Lg. Qty (2) A M8 Nut 10
Fig. 7 G C Qty (2) Qty (3) M8 x 30mm Lg. B M8 x 55mm Lg. Qty (5) M8 Nut A Fig. 8 Front Frame Fig. 8a stock hole Qty (1) 3/8 x 3/4 Lg. 11
Fig. 9 trim stock plastic to clear Support Plate (B) B Front Complete Front 12
Wiring Details (White) (Black) (Red) To Switched 12V Source To Battery, Negative (-) To Battery, Positive (+) Plug Function A Torque Sensor B Switched 12V Source C Power D Motor H G G J A B C D J LED Diagnostic Light Secure in a visible location When activated, LED Diagnostic Light will flash once for about 1 second before turning off indicating proper function. Should different patterns occur, contact SuperATV. Switched 12V Source, White Wire from Wire Harness (J) Scotch Lock F Light Brown White w/brown Stripe (Wiring Details continue on following page) 13
(Wiring Details continued) Route Wires Red and Black Wires from Wire Harness (J) through here... Frame (Passenger Side Front Fender Well) Front...into opening and though here. (Passenger Side, under Seat) To Battery, Negative (-) To Battery, Positive (+) Battery 14