Polaris RangerXP Power Steering
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1 740 lifty rive Madison, Indiana INSTLLTION INSTRUTIONS Polaris RangerXP Power Steering Item N escription Mounting racket Lower Shaft Steering Shaft U racket 3x M8 x 20mm Lg. FHS 2x M6 x 16mm Lg. HHS -includes washers (not shown) 1x M8 x 30mm Lg. HHS 1x M8 Nylock Nut N 3x M8 Flat Washer (kit contents continue on following page) Read instructions and view illustrations before beginning. Need help with your installation? sales@superatv.com Thank You For hoosing 8:00am - 9:00pm ST M-Th 8:00am - 7:00pm ST Friday 9:00am - 2:00pm ST Saturday Liability Statement SuperTV s products are designed to best fit users TV/UTV under stock conditions. dding, modifying, or fabricating any factory, or aftermarket, parts will void any warranty provided by SuperTV and is not recommended. SuperTV s products could interfere with other aftermarket accessories. If user has aftermarket products on machine, contact SuperTV to verify that they will work together. lthough SuperTV has thousands of satisfied customers, user should be aware that installing lift kits, long travel, or suspension kits, tires, etc will change the ride of machine and may increase maintenance and part wear. Operating any off-road machine while, or after, consuming alcohol and/or drugs increases risk of bodily harm or death. No warranty or representation is made as to this product s ability to protect user from severe injury or death. SuperTV urges operators and occupants to wear a helmet and appropriate riding gear at all times. y purchasing and installing SuperTV products, user agrees that should damages occur, SuperTV will not be held responsible for loss of time, use, labor fees, replacement parts, or freight charges. SuperTV, nor any 3rd party, will not be held responsible for any direct, indirect, incidental, special, or consequential damages that result from any product purchased from SuperTV. The total liability of seller to user for all damages, losses, and causes of action, if any, shall not exceed the total purchase price paid for the product that gave rise to the claim. SuperTV will warranty only parts provided by SuperTV. ny damage or problems with OM housings, bearings, seals, or other manufacturers products will not be covered by SuperTV. SuperTV parts and products are not warrantied if item was not installed properly, misused, or modified SuperTV.com. ll Rights Reserved. Rev 10/7/2014
2 (kit contents continued) *onnections - efore installing, ensure that all Gaskets in electrical connections are properly seated. - If Gaskets are not seated use a Flathead Screwdriver to seat. Item F escription Motor U Wiring Harness * Seat * F* Seat Push in......seat
3 Removal: Keep all stock hardware removed from machine. 1. Remove Lower ash. See Fig Unbolt Stock Shaft from Steering Rack. See Fig. 2. Using a pry bar to lift plastic, covering Steering Rack, may help. 3. Remove Steering Wheel along with any Washers and Spacers present. See Fig Remove hardware from lower Tilt djustor hole. Remove Steering olumn and hardware. See Fig Remove stock Shaft; pull through Firewall. See Fig. 5. remove Lower ash Stock Shaft Rack Pry Here Fig. 1 (passenger) Fig. 2 Fig. 3 Fig. 4 Steering olumn Remove Tilt djustor Remove Fig. 5 Remove Stock Shaft 3
4 Installation: o not tighten hardware completely unless noted. 1. Insert Lower Shaft () through Firewall and secure to Steering Rack with provided hardware. See Figs. 1-1a. 2. Install U () to Steering Frame with U racket (N) and M6-1.0 x 16mm Lg. HHS. U () to be towards river Side as much as possible. See U Mounting, page Insert Steering Shaft () into Steering olumn. Reinstall Steering olumn with stock hardware. ll stock Spacers must be reinstalled. See Figs. 2-2a. 4. Install Mounting racket () to lower Tilt djustor hole with stock hardware and M8 Flat Washers. Secure opposite end to Frame with M x 30mm Lg. HHS, M8 Flat Washer, and M Nylock Nut. See Fig Install Motor () to Lower Shaft () with provided hardware. Secure Motor () to Mounting racket () with M x 20mm Lg. HHS. ttach Steering Shaft () to Motor () with provided hardware. See Fig. 3 and Motor Shafts etail. 6. Tighten all hardware and plug Wiring Harness (F) into U (). nsure that no wires are pinched during install. See onnections and Wiring etail, page Reinstall Lower ash and Steering Wheel. Fig. 1 Join with supplied hardware Firewall Firewall Fig. 1a Line-up with notch on Rack and Pinion. (illustrations continue on following pages) 4
5 (river Side) U Mounting front (river Side) Install as far as possible this direction N Steering Frame 2x M6 x 16mm Motor Shafts etail To Rack & Pinion To Steering Shaft 5
6 Reinstall Steering Wheel with provided M16 Nut. Stock M16 Nut Steering olumn Steering olumn Stock Stock Fig. 2 Fig. 2a Fig. 3 Qty (1) each M8 x 30mm M8 Washer M8 Nut Provided Stock hardware + 2x 3x M8 Washer M8 x 20mm 6
7 Wiring etails (Red) To Terminal lock, Positive (+) (lack) (White) To Terminal lock, Negative (-) To Terminal lock, Switched 12V Source (river Side) F Plug Function Torque Sensor Switched 12V Source Power Motor Red lack Typical Terminal lock White When activated, iagnostic Light will flash (1) time for about (1) second before turning off indicating proper function. Should different patterns occur, contact SuperTV. Secure iagnostic Light in a visible location. iagnostic Light 7
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