Valve Rocker Arm and Push Rod Installation (6.2L LS3)

Similar documents
Intake Manifold Removal (Upper)

Lower Intake Manifold Replacement

COMPONENT LOCATOR > DISASSEMBLED VIEWS

2003 Nissan-Datsun Truck Frontier 4WD V6-3.3L (VG33E)

2007 Ford Freestyle SEL

Alternator bracket Box 1. Alternator engine plate Box 1. Alternator pulley Box 1. Alternator spacer (1.760") Box 1

Cylinder Head Installation - Left Side

Disconnect the breather tube from the air cleaner outlet duct.

Zoom and Print Options

1990 Buick Electra Limited

2001 Chevrolet Metro LSi ENGINES 1.3L 4-Cylinder - Metro & Firefly (Canadian) Fig. 3: Exploded View Of Timing Belt & Components (Typical)

CYLINDER HEAD REPLACEMENT - R... CYLINDER HEAD REPLACEMENT - RIGHT SIDE (ENGINE MECHANICAL - 4.8L, 5.3L, AND 6.0L) Document ID#

Camshaft Timing Chain, Sprocket, And Tensioner Replacement

Zoom and Print Options

CAUTION: Do not compress the ratchet assembly. This will damage the ratchet assembly.

CAMSHAFT TIMING CHAIN, SPROCKET, AND TENSIONER REPLACEMENT

Cylinder Head. Special Tool(s) 3-Jaw Puller 303-D121 or equivalent. Compressor, Valve Spring

FORD V8 ENGINES 209. the treated area, the block is cracked and should be replaced.

2002 Crown Victoria/Grand Marquis Workshop Manual



NOTE: Do not disassemble upper intake manifold from lower intake manifold unless replacement of one of the components is necessary.

Classification: Reference: Date: VE30DE CAM TIMING

2005 Saturn L ENGINE Engine Mechanical - 3.0L (L81) - L300

REMOVAL. Cylinder Head. All cylinder heads. 1. Remove the engine. For additional information, refer to Engine in this section.

Timing Drive Components ( )

Intake Components 1117

Before performing any on-vehicle adjustments to fuel or ignition systems, ensure engine mechanical condition is okay.

GM 6-Cylinder Cam Tool Set 3.0L and 3.2L Operating Instructions

INSTALLATION INSTRUCTIONS

DISASSEMBLY. Engine. Special Tool(s) Locking Tool, Camshaft Phaser Sprocket Special Tool(s)

PERFORMER-PLUS CAMSHAFT / LIFTERS / LUBE KIT CATALOG # 2103 MODEL: 400 c.i.d. Chevrolet V8 engines GENERAL INSTRUCTIONS

minimum allowable level, remove brake fluid to the midway point before proceeding.

SECTION 6A1-2 - ENGINE MECHANICAL - V6 SUPERCHARGED


D - ADJUSTMENTS - 4-CYL

ENGINE MECHANICAL > VALVE CLEARANCE INSPECTION > 2.5L >

2006 Eclipse 3.8L V6 models produced between 6/13/05 6/22/05 (between VIN 6E VIN 6E005929)

2000 Lincoln LS Workshop Manual

Intake Manifold Replacement

2010 Transit Connect Workshop Manual. 31. Remove the 3 bolts, thermostat housing and thermostat.

Intake Manifold Replacement

NUMBER: S.M. REF.: Listed in Table ENGINE: EPA07 MBE 4000 DATE: February 2009

Technical Service BULLETIN

5.7L V Chevrolet Camaro * PLEASE READ THIS FIRST * ENGINE IDENTIFICATION VEHICLE IDENTIFICATION NUMBER (VIN) ADJUSTMENTS

Engine Cylinder Head Installation

TIMING CHAIN. TIMING CHAIN Removal and Installation EM-35 PFP:13028 EBS00I2X KBIA2511E

Caution: This document contains mixed page sizes (8.5 x 11 or 11 x 17), which may affect printing. Please adjust your printer settings according to

tr.html

1 of 10 2/10/2017 5:20 PM

Valve Lash and Valve Bridge Adjustment

Air Intake/Filtration

IN-VEHICLE REPAIR. Timing Drive Components. Removal. 3. Disconnect the eight ignition coil electrical connectors.

2002 Mustang Workshop Manual

2003 Cadillac CTS V6-3.2L VIN N

Fastener Tightening Specifications Specification

TECHNICAL INSTRUCTIONS FOR SAFETY RECALL ALE VALVE SPRING AND LASH ADJUSTER REPLACEMENT GS 350: IS 350:

2001 Toyota MR ENGINES' '1.8L 4-Cylinder

2012 Kia Soul L4 2.0L

ASSEMBLY. Engine. Special Tool(s) Installer, Crankshaft Vibration Damper (T74P-6316-B) Special Tool(s)

file://c:\program Files\tsocache\OFFICE_5416\SY1~us~en~file=SY131B46.htm~gen~ref...

Engine. Special Tool(s) Compressor, Valve Spring (T97P-6565-AH) Compressor Spacer, Valve Spring (T91P-6565-AH)

Timing Drive Components

Zoom and Print Options

Valve Cover - RH Material



SECTION C Engine 5.4L (4V)

DISASSEMBLY Procedure revision date: 11/22/2001

2003 Taurus/Sable Workshop Manual

Distributor Replacement

NUMBER: S.M. REF.: Listed in Table 1 ENGINE: DD13 DATE: July 2009

5.7L ENGINE PARTS BOOK. Not for. Reproduction

GENERAL INSTRUCTIONS. PERFORMER-PLUS CAMSHAFT / LIFTERS / LUBE KIT MODEL: c.i.d. Chevrolet V8 Engines CATALOG #2117

ALLDATA Online Cadillac DeVille V8-4.6L VIN Y - Lower Crankcase Installation. Lower Crankcase Installation

Holley GM BBC Single-Plane EFI Intake Manifold Kits

Intake Manifold Replacement

1 of 12 11/20/2016 9:32 PM

DESCRIPTION AND OPERATION

2000 Econoline Workshop Manual. 3. Install the upper intake manifold. 2. NOTE: Tighten the bolts in two stages.

WATER PUMP WP20 WP30 PARTS CATALOG

CAMSHAFT TIMING CHAIN, SPROCK... CAMSHAFT TIMING CHAIN, SPROCKET, AND TENSIONER REPLACEMENT (LE5 OR LE9) (ENGINE MECHANICAL - 2.2L OR 2.

Cylinder Head Replacement

Testing and Inspection. Diagnostic Procedure Step 1-2

REMOVAL & INSTALLATION

Lingenfelter LSx Valve Spring Compressor Tool Operating Instructions

Illustrated Parts List. Model Series. AIR COOLED Horizontal Shaft

2003 Hyundai Sonata LX

SECTION C Engine 5.4L (3V)

IN-VEHICLE REPAIR. Engine Front Cover

REMOVAL & INSTALLATION

Static Injection Timing

2005 Hyundai Tucson LX. On some models, engine is equipped with a timing belt and timing chain. Inspect timing chain when replacing timing belt.

Valve gear, servicing

Use Installation Procedure 1 when the crankshaft has NOT been rotated from the original position.


DISASSEMBLED VIEWS. Disassembled Views. Engine Covers and Component Assemblies (1 of 2) (LF1, LFW or LFX)

PERFORMER RPM Camshaft/Lifters/Lube Kit CATALOG #7112 MODEL: c.i.d. Oldsmobile V8, 1967 & later

Distributor Replacement (5.7L)

Vehicle Level Engine, Cooling and Exhaust Engine Cylinder Head Assembly Service and Repair. Service and Repair

Transcription:

9. Tighten the cylinder head bolts: 10.1. Tighten the M11 cylinder head bolts (1-10) a first pass in sequence to 30 N m (22 lb ft). 10.2. Tighten the M11 cylinder head bolts (1-10) a second pass in sequence to 90 degrees using the J 45059 meter. 10.3. Tighten the M11 cylinder head bolts (1-10) a final pass in sequence to 70 degrees using the J 45059 meter. 10.4. Tighten the M8 cylinder head bolts (11-15) to 30 N m (22 lb ft). Begin with the center bolt (11) and alternating side-to-side, work outward tightening all of the bolts. Valve Rocker Arm and Push Rod Installation (6.2L LS3)

Note: When using the valve train components again, always install the components to the original location and position. Valve lash is net build. No valve adjustment is required. 1. Lubricate the valve rocker arms and pushrods with clean engine oil. 2. Lubricate the flange of the valve rocker arm bolts with clean engine oil. 3. Install the valve rocker arm pivot support.

Note: Ensure the pushrods seat properly to the valve lifter sockets. 4. Install the pushrods. Note: Ensure the pushrods seat properly to the ends of the rocker arms. DO NOT tighten the rocker arm bolts at this time. 5. Install the rocker arms and bolts. The intake rocker arms (1) have an offset design.

6. Rotate the crankshaft until number 1 piston is at top dead center of compression stroke. In this position, cylinder number 1 rocker arms will be off lobe lift, and the crankshaft sprocket key will be at the 1:30 position. The camshaft and crankshaft sprocket alignment marks (1, 2) will be in the 12 o'clock position. If viewing from the rear of the engine, the additional crankshaft pilot hole, non-threaded, will be in the 10:30 position. The engine firing order is 1, 8, 7, 2, 6, 5, 4, 3. Cylinders 1, 3, 5 and 7 are left bank. Cylinders 2, 4, 6, and 8 are right bank. 7. ith the engine in the number 1 firing position, tighten the following valve rocker arm bolts: 7.1. Tighten the exhaust valve rocker arm bolts 1, 2, 7, and 8 to 30 N m (22 lb ft). 7.2. Tighten the intake valve rocker arm bolts 1, 3, 4, and 5 to 30 N m (22 lb ft). 8. Rotate the crankshaft 360 degrees. 9. Tighten the following valve rocker arm bolts: 9.1. Tighten the exhaust valve rocker arm bolts 3, 4, 5, and 6 to 30 N m (22 lb ft). 9.2. Tighten the intake valve rocker arm bolts 2, 6, 7, and 8 to 30 N m (22 lb ft). Valve Rocker Arm Cover Installation - Left Side

Note: All gasket surfaces should be free of oil or other foreign material during assembly. DO NOT use the valve rocker arm cover gasket again. 1. Install NEW valve rocker arm cover grommets and use NEW valve rocker arm cover bolts if they are serviced with the grommet. 2. Install a NEW gasket (504) into the valve rocker arm cover.

3. Install the valve rocker arm cover onto the cylinder head. Caution: Refer to Fastener Caution in the Preface section. 4. Install the cover bolts with grommets and tighten to 12 N m (106 lb in). 5. Apply threadlock GM P/N 12345382 (Canadian P/N 10953489), or equivalent, to the threads of the ignition coil bolts (723). 6. Install the ignition coils (722), wire harness (721), and bolts (723) to the bracket (719). Tighten the ignition coil bolts to 10 N m (89 lb in).

7. Apply threadlock GM P/N 12345382 (Canadian P/N 10953489), or equivalent, to the threads of the ignition coil bracket studs (720). 8. Install the ignition coil and bracket assembly (719) and studs (720). Tighten the bracket studs to 12 N m (106 lb in). Engine Block Valley Cover Installation (6.2L LS3) Note: All gasket surfaces should be free of oil or other foreign material during assembly. 1. Lubricate the O-ring seals (537) with clean engine oil. 2. Install the O-ring seals (537) to the cover. Caution: Refer to Fastener Caution in the Preface section.

3. Install the cover (555), gasket (556), and bolts (506). Tighten the cover bolts to 25 N m (18 lb ft). 4. Apply sealant GM P/N 12346004 (Canadian P/N 10953480), or equivalent, to the threads of the sensor. 5. Install the oil pressure sensor (706) and sealing washer (707). Tighten the sensor to 35 N m (26 lb ft).