Section Subsection 0 WIRING IGRMS (WIRING IGRMS) WIRING IGRMS 0 Wiring diagrams can be found at the end of this subsection. WIRING IGRM LEGEN WRNING Ensure all terminals are properly crimped on the wires and all connector housings are properly fastened. 00I04E XX/XX - M 4 ONNETOR HOUSING RE The first digit of the connector identification number presents the location of the connector on the vehicle. 00I04G XX/XX The following illustration shows the snowmobile with number on it. These numbers will correspond with the locations of the connector on the vehicle along with a brief description. - M. Wire colors. onnector housing area. Housing code per area 4. Wire connector location in housing WIRE OLORS 00I04F XX/XX XX/XX The first color of a wire is the main color, second color is the stripe. Example: YL/K is a YELLOW wire with a LK stripe. OLOR OE - M E EIGE OR ORNGE K LK R RE U LUE VI VIOLET R ROWN WH WHITE GN GREEN YL YELLOW GY GREY 06H RE 7 6 9 8 4 5 LOTION Front of engine compartment Magneto arburetors 4 Near intake silencer 5 Near driven pulley 6 Under console 7 Under hood 8 Near fuel tank 9 Rear of seat 0 Under engine On injection oil reservoir 0 MMR00_8 0.FM -0-
Section WIRING IGRMS Subsection 0 (WIRING IGRMS) HOUSING REFERENE PER RE The next two letters of the connector identification number represents a connector reference. If there are many connectors in the same area this helps identify which wire is in which connector. 00I04I XX/XX - M M WIRE LOTION IN ONNETOR HOUSING The third portion of the connector identification number represents the location of the wire in the connector housing. This could be identified by either a number such as,, or by a letter such as,, depending on the type of connector used. 00I04H XX/XX - M -0- MMR00_8 0.FM
Section WIRING IGRMS Subsection 0 (WIRING IGRMS) MMR00_8 0.FM -0- Z06S EUTSH 0 9 8 7 4 5 6 0 9 8 7 4 5 6 6 5 4 6 5 4 4 4 85 87 0 86 87a PKR F E F E MP MULTILOK
Section WIRING IGRMS Subsection 0 (WIRING IGRMS) SYMOLS ESRIPTION eam and tail light Female terminal Male terminal Electronic module Meter Electric motor Low level sensor uzzer Ignition coil Normally close switch Normally open switch Male terminal on instrument Engine ground Frame ground Spark plug Meter movement Frame ulb Pilot nalog sensor Solenoid valve Magneto (elta) position switch Heating element Fuse Trigger coil attery iode Partially illustrated component 00E9PS -0-4 MMR00_8 0.FM
Section Subsection 0 WIRING IGRMS (WIRING IGRMS) UNPLUGING ONNETORS lways unplug connectors by pulling on housing not on wire. To remove: Insert a screwdriver or Snap-on TT 600-5 from opposite side of wire and pry locking tab. While holding locking tab pried, pull connector toward wire side. 06EP TYPIL T N REEPTLE ONNETORS REMOVL Tab onnector It is locked in its housing by a spring tab on its side. Removal is done by squeezing this tab. 00EE Step Step : Insert screwdriver here : Pull this side Locking Receptacle onnector To remove: Insert tool Snap-on TT 600-5 in access opening then pull housing toward wire side. 00E T ONNETOR. Locking tab 06EQ MMR00_8 0.FM -0-5
Section WIRING IGRMS Subsection 0 (WIRING IGRMS) Waterproof onnector Housing Female onnector Housing To remove: Insert tool Snap-on TT 600-5 under lock and twist to lift it. 0E4. Lock Pry tab to free connector then pull wire out of housing. 0E Pry tab to free connector then pull wire out of housing. 0E5 MLE ONNETOR HOUSING UT-WY Round onnector Housing Female onnector Housing 0E FEMLE ONNETOR HOUSING UT-WY Male onnector Housing To remove: Using a small hook, pull out the lock. 00E56 0E. Lock -0-6 MMR00_8 0.FM
Section Subsection 0 WIRING IGRMS (WIRING IGRMS) Male onnector Housing To remove: Insert tool MP- 75540- under lock and twist to lift it. 00E57 Multilock onnector Housing Female onnector Housing Z0 FEMLE ONNETOR HOUSING UT-WY. Lock Receptacle connectors can be removed from female housing with sharp head pin. Z0 Z0 FEMLE ONNETOR HOUSING UT-WY. Sharp head pin. Lock MMR00_8 0.FM -0-7
Section WIRING IGRMS Subsection 0 (WIRING IGRMS) Male onnector Housing Z0. Retainer. Tab (one on each side) Open housing by lifting 4 tabs. Z04 To remove: Insert tool MP- 75540- under lock and twist to lift it. Z0. Tabs ( on each side) Lift plastic lock of the female terminal to be removed. Pull on the female terminal wire to remove female teminal from housing. Z05 MLE ONNETOR HOUSING UT-WY. Lock 4-ircuit onnector Housing Push on both tabs to remove retainer. Z0. Plastic lock -0-8 MMR00_8 0.FM
Section Subsection 0 WIRING IGRMS (WIRING IGRMS) 8-ircuit onnector Housing Pry housing to release lock. T N REEPTLE ONNETORS INSTLLTION Prior to installing, make sure locking tab is sufficiently lifted to properly lock. Insert tab and receptacle connectors in their respective housings as shown in following illustrations. Push sufficiently so that they snap. Try pulling wire to ensure they are properly locked. Z04. Lock Insert tool MP- 75540- under tab and pry it to free connector. Pull on the female terminal wire to remove female terminal from housing. 00EG. Tab. Housing Z05 8-IRUIT ONNETOR HOUSING UT-WY. Tab 00EF TYPIL. Receptacle. Housing WRNING Keep wires away from any rotating, moving, heating, vibrating or sharp edge. Use proper fastening devices as required. MMR00_8 0.FM -0-9