H 2 Materials Body: Stainless steel Internal Components: Stainless steel Seals: Specially formulated polymers and elastomers specific to high-pressure NGV applications. In-Line Breakaway () - Heavy-Duty Truck/Bus Designed for high flow and heavy-duty truck and bus NGV and hydrogen refueling applications. This unit will function consistently, independent of the inlet pressure. Features u -/Super Fast Fill Capacity - This breakaway will provide quick fueling of large storage vehicles. Internal seals are specifically designed to meet the demands of fast-fill NGV fueling. u Durable, Corrosion-Resistant Construction - stainless steel and specially plated steel construction provide improved durability and corrosion resistance in harsh environments. u Reconnectable Design - allows the component to be reused, reducing maintenance costs. u Innovative Valve System - the sealing system in this breakaway minimizes the amount of vent gas released during a drive-away incident. u Easy Installation - the in-line breakaway has SAE-0 O-ring fittings for easy installation in line between the dispenser and nozzle. u Disconnection Force - 50 lbs. (668 N). u Individually Inspected, Leak and Breakaway Tested, with Traceable Serial Numbers Specifications: Min. Rate: 5500 SCFM @ 3000 psid Temperature Range: -40 F to 85 F (-40 C to 85 C) Cv: 3.6 MAWP: 5438 psi (375 Bar).87" 47.6mm ACROSS FLATS 5.07" +-.03" 29mm +-.0 6.33" +-.8" 6mm +- 3.0.37" 34.9mm 2.2" 54.0mm Dia. ACROSS FLATS Ordering Specifications Product # Inlet Thread Size Outlet Thread Size Service Pressure Weight. SAE - 0, 7/8" - 4 UNF (female) SAE - 0, 7/8" - 4 UNF (female) 3600 psi 250 bar 5 lb. - 2.26 kg Recommended to be used with the CT5000 and CC6000 Series Nozzles. Дистрибутор Listings and Certifications CRN Distributed by "ОПВ Маркет" ЕООД "DAIS GLOBAL " LTD България, София 528, See page 43 for Canadian Registration Number 3, Poruchik Nedelcho Bonchev Str., fl. 5 ул."поручик Неделчо Бончев" 3, eт.5 528 Sofia, Bulgaria тел: 02/ 973 27 67 tel: +359 2 973 23 70 e-mail: office_bg@opwmarket.com e-mail: office@daisglobal.eu www.opwmarket.com 9393 Princeton-Glendale Road Hamilton, Ohio USA 450 Phone: (800) 422-2525 Fax: (800) 42-3297 www.daisglobal.eu www.opwglobal.com 9
CleanEnergy Nozzle Compatibility Matrix NEW & BREAKKITS Standard NGV Receptacles NOTE: These use Receptacle Fit Gage RINGO-000 Receptacles NOTE: These use Receptacle Fit Gage RINGO-0005 Nozzle Gages NGV 2 & 3 Nozzles CT000SS CT000P36S CC300P30S CC300P36S CC600S CC600P36S ILB- 000 & 5000 & NGVLB LB30 LD30 LE30 LB36 LD36 LE36 CL40 CL4078 CL50 CL5000 CL506 CL5078 JAWGO JAWGO BREAK BREAK - -5 000 5000 CC600 Series Nozzle including 3-Way Valve (3WV series) 250 bar & 3,000 psi/ 3 CC250 CC270 X X X X X X X X X X X X X X X X X X X X 2 CT5000S CC6000 X X X X X X X X X X X X X X X X X X BDN 2 9393 Princeton-Glendale Road Hamilton, Ohio USA 450 Phone: (800) 422-2525 Fax: (800) 42-3297
CleanEnergy Kit Compatibility Matrix Fully Factory Assembled and Tested Time Fill Light Duty (LD) Heavy Duty (HD) Extra Heavy Duty (XHD) 4' 8' 8' Whip 2' 0' 3' 3' 0' Whip 2' 25' Whip 25' Kit Component TF 4C36 TF 20B36 TF 20D36 LD LD LD 2 LD 5A LD 20B36 HD HD XHD 0 LDCN DPK-2 XFLD 50 Nozzles NGV 2 & 3 CT000SS CT000P36S CC600 Series Nozzle including 3-Way Valve (3WV series) 250 bar & 3,000 psi/ CT5000S BDN X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X with 3WV-46D Fill Line Standard Duty ILB- X X X X X X X X X X X X -000 X X X X X X X X X X X X BREAK 000 X X X X X Fill Line X X X X X X X X X X X X -5000 X X X X X X X X X X X X X BREAK 5000 X X X X X X X X X X X Vent Line Retractor NGVLB X X X X 602- X X X X X X X 602-2 X X X X X X X X X 9393 Princeton-Glendale Road Hamilton, Ohio USA 450 Phone: (800) 422-2525 Fax: (800) 42-3297 www.opwglobal.com 3
Installation & Operating Instructions Installation and operating instructions are included with all new and rebuilt products; however, they may also be ordered separately Instruction Sheet Item # Item Description 207943-000, -5000 Breakaway Installation & Operating Instructions 207732 NGVLB Breakaway Installation & Operating Instructions H494M ILB-, Breakaway Installation & Operating Instructions 20494 ILB-, Breakaway Repair Kit Instructions H374M CT000, CT5000 Series Nozzle Installation & Operating Instructions 00563 CT000 and CT5000 Series Nozzle Jaw Replacement Instructions H3857M CC200 Series Nozzle Installation & Operating Instructions H3795M CC300 Nozzle Installation & Operating Instructions H3742M CC600 Series Nozzle Installation & Operating Instructions 00562 CC600 Series Nozzle Jaw Replacement Instructions H4076M CC6000 Nozzle Installation & Operating Instructions H3744M LB30, LB36, LD, LE, CL40 and CL4078 Receptacles Installation Instructions H3747M LB3078, LB3678 & CL5078 Receptacles Installation Instructions H444PA CL50 Series Receptacle Installation Instructions H3745M CL5000, CL506 Receptacle Installation Instructions Part Kits and Factory Rebuild Service OPW is pleased to offer nozzle and breakaway rebuild services. Rebuilds include (where applicable) replacement of all internal seals, O-rings, valves, jaws, handle, protective sleeves, spring supports, guide rings and vent tubes. In addition, all OPW Factory rebuilt products are 00% full-function tested before being redeployed. KIT Item # Description 207983-000 STANDARD DUTY FILL-LINE BREAKAWAY REPAIR KIT 207739-5000 HEAVY DUTY FILL-LINE BREAKAWAY REPAIR KIT A57 ILB- INLINE BREAKAWAY & H2 NGV- REPAIR KIT A55 INLINE BREAKAWAY HD/TRUCK REPAIR KIT A56 CT000SS JAW REPLACEMENT KIT A58 CT000LS JAW REPLACEMENT KIT A59 CT000P36S JAW REPLACEMENT KIT A52 CT5000S JAW REPLACEMENT KIT A53 CC600 SS JAW REPLACEMENT KIT OPW Factory Parts. Labor by Authorized Field Technician REPAIR Item # -000 REPAIR -5000 REPAIR ILB- REPAIR REPAIR CT000SS REPAIR CT000LS REPAIR CT000P36S REPAIR CT5000S REPAIR BDN REPAIR CH000 REPAIR CH2000 REPAIR CW3600 REPAIR CW5000 REPAIR Description -000 STANDARD DUTY FILL-LINE BREAKAWAY REBUILD -5000 HEAVY DUTY FILL-LINE BREAKAWAY REBUILD ILB- INLINE BREAKAWAY & H2 NGV- REBUILD INLINE BREAKAWAY HD/TRUCK REBUILD CT000SS NOZZLE TYPE CLASS A (P30) REBUILD CT000LS NOZZLE TYPE CLASS A (P30) REBUILD CT000P36S NOZZLE TYPE CLASS A (P36) (SST JAWS) REBUILD CT5000S TYPE HEAVY DUTY BUS/TRUCK NOZZLE REBUILD BDN DEFUELING NOZZLE (P30/P36) REBUILD CH2000 FUEL NOZZLE TYPE, CLASS A (P36) REBUILD CH2000 FUEL NOZZLE TYPE, CLASS A (P36) REBUILD CW3600 SAE HYDROGEN NOZZLE TYPE CLASS A (P36) REBUILD CW5000 SAE HYDROGEN NOZZLE TYPE CLASS A (P50) REBUILD OPW Factory Parts, Labor & Full-Function Testing by OPW Lab Technician 42 9393 Princeton-Glendale Road Hamilton, Ohio USA 450 Phone: (800) 422-2525 Fax: (800) 42-3297
Canadian Registration Numbers by Province Canadian Registration Numbers OPW CleanEnergy Products British Columbia Alberta Ontario Quebec Saskatchewan Manitoba Nova Scotia New Brunswick CT000 series 0H3989.5 0H3989.52 0H3989.5 0H3989.56 0H3989.56 0H3989.56 pending pending CT5000 0H547.5 0H547.52 0H547.5 0H547.56 0H547.56 0H547.54 0H547.58ADD pending CC600 series 0H3989.5 0H3989.52 0H3989.5 0H3989.56 0H3989.56 0H3989.56 pending pending ILB- 0H3989.5 0H3989.52 0H3989.5 0H3989.56 0H3989.56 0H3989.56 pending pending 0H547.5 0H547.52 0H547.5 0H547.56 0H547.56 0H547.56 pending pending VLB 0H3989.5 0H3989.52 0H3989.5 0H3989.56 0H3989.56 0H3989.56 pending pending -000 (new) 0H734.5 0H734.52 0H734.5 0H734.56 0H734.56 0H734.56 0H734.5987 0H734.5987-5000 (new) 0H734.5 0H734.52 0H734.5 0H734.56 0H734.56 0H734.56 0H734.5987 0H734.5987 NGVLB (new) 0H734.5 0H734.52 0H734.5 0H734.56 0H734.56 0H734.56 0H734.5987 0H734.5987 CSA Approved TUV Approved u CT000 series nozzles u CC 200 series nozzles u CC 300 series nozzles u CC 600 series nozzles u 3WV series valves u s u LB, LD, LE series receptacles u CT000 series nozzles u CT5000 series nozzles u CC 200 series nozzles u CC 300 series nozzles u series breakaways u NGVLB series breakaways u LB, LD, LE series receptacles u CL series receptacles u CC 600 series nozzles u CC 6000 series nozzles u ILB series breakaways 9393 Princeton-Glendale Road Hamilton, Ohio USA 450 Phone: (800) 422-2525 Fax: (800) 42-3297 www.opwglobal.com 43