ID-141x 12-Gauge Hat Channel Industrial Damper

ID-141x 12-Gauge Hat Channel Industrial Damper Product Bulletin Code No. LIT-12011355 Issued June 12, 2013 Supersedes March 13, 2012 Since 1905, Johnson Controls has developed and refined air control products by providing the highest quality control dampers that fit your application and size requirements. Now we are including industrial style dampers in our product offering. ID-141x dampers are available in sizes up to 48 in. W (1,219 mm) x 96 in. H (2,438 mm), with a galvanized or 304 stainless steel frame, and a choice of seals: stainless steel jamb none Ethylene Propylene Diene Monomer (EPDM) silicone Refer to the QuickLIT Web site for the most up-to-date version of this document. Figure 1: ID-1410 12-Gauge Hat Channel Industrial Damper Table 1: Features and Benefits Features 3-Year Warranty on Materials and Workmanship 15 to 25 Working-Day Standard Shipping after Order Entry Benefits Provides confidence in company-backed products. Results in fast response for short lead time projects. ID-141x 12-Gauge Hat Channel Industrial Damper Product Bulletin 1

Construction Table 2: Materials Part Materials Frame 8 in. x 2 in. x 12-gauge (203 mm x 51 mm x 2 mm) steel channel Blade 16-gauge (1.6 mm) triple v-groove stainless steel construction; 5 in. (127 mm) nominal width, 8 in. (203 mm) maximum width Axle ID-1410: 1/2 in. (13 mm) diameter plated steel ID-1411: 3/4 in. (19 mm) diameter plated steel Linkage Side linkage out of airstream; 3/16 in. x 3/ 4 in. (5 mm x 19 mm) plated steel tie bars; 3/8 in. (10 mm) diameter stainless steel pivot pins with lock type retainers; 10-gauge (4 mm) galvanized steel clevis arms. Bearings Stainless steel sleeve pressed into frame Finish Mill galvanized Sample Specification Furnish and install, at locations shown on plans or in accordance with schedules, industrial grade control dampers meeting the following minimum construction standards: Damper frame must be minimum 8 in. x 2 in. x 12- gauge (203 mm x 51 mm x 2 mm) galvanized steel channel. Blades must be triple v-groove design, maximum 8 in. (203 mm) wide and minimum 16-gauge (1.6 mm) galvanized steel. Axle material must be plated steel rod (specifier select based on model), 0.5 in. (13 mm) or 0.75 in. (19 mm) diameter. Bearings must be stainless steel sleeve pressed into frame. Oil impregnated bronze or synthetic style bearings are not acceptable. Linkage must be located in jamb out of airstream and constructed of minimum 10-gauge (3.5 mm) steel clevis arms with 3/16 in. x 3/4 in. (4.8 mm x 19 mm) plated steel tie bars pivoting on 3/8 in. (9.5 mm) diameter stainless steel pivot pins with lock type retainers. Standard construction includes locking hand quadrant for manual operation or crank lever for motor operation. Submittal data must include published leakage, pressure drop, and maximum pressure data based on Air Movement and Control Association International (AMCA) Standard 500 testing. Data must cover a full range of damper sizes; data from one size sample is not acceptable. If required, dampers must be equipped with blade and jamb seals for low-leakage application. Blade seals must be mechanically attached to the blade. Adhesive-type seals are not acceptable. Jamb seals must be flexible stainless steel located between the blade edge and jamb for maximum sealing compression. Windstops or sponge seals are not acceptable. 2 (51) standard bolt holes or 1.5 (38) to 4 (102) optional FIG:ID141x_dim Height ILLUSTRATED WITH OPTIONAL BOLT HOLES IN FLANGES 12.5 (3.18) Width HAND QUADRANT CRANK LEVER C 8 (203) STANDARD (PB) PARALLEL BLADE C 8 (203) STANDARD (OB) OPPOSED BLADE Figure 2: ID-141x Industrial Damper Dimensions, in. (mm) Performance Curves Performance curves are based on AMCA Standard 500 using test setup apparatus figure 5.3 (damper installed with duct upstream and downstream). Static pressure and cubic feet per minute (cfm) are corrected to.075 lb/cu ft air density. 2 ID-141x 12-Gauge Hat Channel Industrial Damper Product Bulletin

Leakage and Pressure Dampers may tolerate higher pressures and velocities than those listed in Table 3 and Table 4. Conservative ratings are presented intentionally in an effort to avoid misapplication. Consult a Johnson Controls representative when a damper is to be applied in conditions exceeding recommended maximums. Table 3: Damper Leakage for ID-1410 Models Damper Width, in. (mm) System Pressure (in. wg) System Velocity (fpm) Determining Leakage To determine leakage at static pressure differentials higher than 1 in. wg, multiply leakage at 1 in. (determined from Table 3 or Table 4) by the correction factor for higher static pressure (determined from Table 5). Leakage without Seals 1 Leakage with Seals 1 % of Flow Total cfm % of Flow 48 (1,219) 2.50 3000 1.06 32.0 0.14 4.3 36 (914) 3.75 3000 1.06 32.0 0.14 4.3 24 (610) 6.00 3000 1.33 40.0 0.29 8.6 12 (305) 8.25 3000 2.00 60.0 0.33 13.0 1. Leakage information based on pressure differential of 1 in. wg tested per AMCA Standard 500 using elastomer blade seals and compression jamb seals. ID-1410 models can be used in systems with total pressure exceeding 2.5 in. wg by reducing the damper section width as indicated above. For example, maximum design total pressure of 6 in. wg requires an ID-1410 damper with maximum section width of 24 in. Table 4: Damper Leakage for ID-1411 Models Damper Width, in. (mm) System Pressure (in. wg) System Velocity (fpm) Total cfm Leakage without Seals 1 Leakage with Seals 1 % of Flow Total cfm % of Flow 48 (1,219) 6.75 3500 0.91 32.0 0.12 4.3 36 (914) 9.00 3500 0.91 32.0 0.12 4.3 24 (610 15.5 3500 1.14 40.0 0.25 8.6 12 (305) 20.0 3500 1.71 60.0 0.37 13.0 1. Leakage information based on pressure differential of 1 in. wg tested per AMCA Standard 500 using elastomer blade seals and compression jamb seals. ID-1411 models can be used in systems with total pressure exceeding 6.75 in. wg by reducing the damper section width as indicated above. For example, maximum design total pressure of 9 in. wg requires an ID-1411 damper with maximum section width of 36 in. Table 5: Leakage Correction Factor Static Pressure (in. wg) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Correction Factor Total cfm 1.0 1.4 1.7 2.0 2.2 2.4 2.6 2.8 3 3.2 3.3 3.5 3.6 3.7 3.9 4 4.1 4.2 4.4 4.5 ID-141x 12-Gauge Hat Channel Industrial Damper Product Bulletin 3

For example, to find the leakage per square foot for a 36-in. wide damper equipped with an optional blade and jamb seals at 3 in. Static Pressure (SP), use the table to find the leakage for a 36-in. wide unit (4.3 cfm). 4.3 cfm x 1.7 correction factor = 7.3 cfm/sq ft at 3 in. wg. Table 6: Pressure Drop Area Factor Table Dimension B - Height, in. (mm) Dimension A - Width, in. (mm) 6 (152) 9 (229) 12 (305) 15 (381) 18 (457) 21 (533) Leakage ratings are based on AMCA Standard 500 using Test Setup Apparatus figure 5.5. Torque applied holding damper closed at 10 in./lb per square foot of damper with minimum of 20 in./lb. Determining Pressure Drop Use Table 6 to determine pressure drop through ID- 141x Industrial Dampers. 24 (610) 27 (686) 30 (762) 33 (838) 36 (914) 39 (991) 42 (1,607) 45 (1,143) 6 in. (152) 4.27 4.20 3.15 2.52 2.09 1.80 1.57 1.40 1.26 1.14 1.05 0.97 0.90 0.84 0.79 9 in. (229) 3.73 2.50 1.87 1.50 1.25 1.07 0.93 0.84 0.75 0.68 0.62 0.58 0.54 0.50 0.47 12 in. (305) 2.61 1.74 1.31 1.05 0.87 0.75 0.67 0.58 0.52 0.47 0.43 0.40 0.37 0.35 0.33 15 in. (381) 1.95 1.30 0.97 0.78 0.65 0.56 0.49 0.43 0.39 0.36 0.33 0.30 0.28 0.26 0.24 18 in. (457) 1.65 1.09 0.83 0.66 0.55 0.47 0.41 0.36 0.33 0.30 0.28 0.25 0.24 0.22 0.20 24 in. (610) 1.20 0.81 0.60 0.48 0.40 0.35 0.30 0.27 0.24 0.22 0.20 0.20 0.17 0.16 0.15 30 in. (762) 0.91 0.61 0.46 0.36 0.31 0.26 0.23 0.20 0.18 0.16 0.15 0.14 0.13 0.12 0.12 36 in. (914) 0.76 0.51 0.38 0.31 0.25 0.22 0.19 0.17 0.15 0.13 0.12 0.12 0.11 0.11 0.10 42 in. (1,067) 0.65 0.43 0.33 0.26 0.22 0.18 0.16 0.14 0.13 0.12 0.11 0.10 0.10 0.09 0.08 48 in. (1,219) 0.57 0.37 0.29 0.23 0.19 0.16 0.14 0.12 0.12 0.11 0.10 0.09 0.08 0.08 0.07 54 in. (1,372) 0.50 0.34 0.25 0.20 0.16 0.14 0.12 0.12 0.10 0.10 0.09 0.08 0.07 0.07 0.07 60 in. (1,524) 0.44 0.30 0.22 0.18 0.14 0.12 0.12 0.10 0.09 0.08 0.08 0.07 0.07 0.06 0.06 66 in. (1,676) 0.40 0.27 0.20 0.16 0.13 0.12.011 0.09 0.08 0.08 0.07 0.06 0.06 0.06 0.05 72 in. (1,829) 0.37 0.25 0.18 0.14 0.12 0.11 0.10 0.09 0.08 0.07 0.06 0.06 0.06 0.05 0.05 78 in. (1,981) 0.35 0.23 0.17 0.13.012 0.10 0.09 0.08 0.07 0.06 0.06 0.05 0.05 0.05 0.04 84 in. (2,134) 0.32 0.21 0.16 0.12 0.11 0.09 0.08 0.07 0.07 0.06 0.06 0.05 0.05 0.04 0.04 90 in. (2,286) 0.30 0.20 0.14 0.12 0.10 0.09 0.08 0.07 0.06 0.06 0.05 0.05 0.04 0.04 0.04 96 in. (2,438) 0.29 0.18 0.13 0.11 0.10 0.08 0.07 0.06 0.06 0.05 0.05 0.04 0.04 0.04 0.04 48 (1,219) 1. Determine area factor for damper by entering the width and height. 2. Find the Conversion Velocity (CV) by multiplying the selected size damper s area factor by the flow rate in cfm: CV = Area Factor x cfm. 3. Enter the Pressure Drop Chart (Figure 3) at the determined area factor and proceed up to the appropriate CV line. Then, read across to the static pressure drop at the left side of the chart. 4 ID-141x 12-Gauge Hat Channel Industrial Damper Product Bulletin

For example, the area factor for a 24 in. W x 24 in. H control damper handling 5,000 cfm is.30. Multiply the cfm (5,000) by the area factor (.30) to calculate the CV (1,500). According to the Pressure Drop Chart (Figure 3), the pressure drop for the damper is 0.03 in. wg. Pressure Drop Chart 6000 CV PRESSURE DIFFERNTIAL (Inches Water Gage) 5000 CV 4000 CV 3000 CV 2000 CV (Conversion Velocity) 1500 CV 1000 CV 750 CV FIG:prs_drp_chrt Area Factor Figure 3: Pressure Drop Chart Note: Ratings are based on AMCA Standard 500 using Test Setup Apparatus figure 5.3 (damper is installed with duct upstream and downstream). Static pressure and conversion velocities are corrected to 0.075 lb/cu ft air density. ID-141x 12-Gauge Hat Channel Industrial Damper Product Bulletin 5

Torque The torque values in Table 7 are based on differential pressures up to 4 in. wg and 6,000 feet per minute velocity. The values include a 1.5 safety factor. Torque with seals values include blades and jamb seals. Axle shaft seals are not included. The multipliers in Table 8 should be used for higher pressures. Table 7: Damper Torque, in lb Damper Height, in. Damper Width, in. Torque without Seals Torque with Seals 12 24 36 48 12 24 36 48 12 20 20 28 37 28 28 39 52 18 20 29 43 57 28 41 60 80 24 20 39 58 77 28 55 81 108 30 24 48 72 96 34 67 101 134 36 29 58 87 116 41 81 122 162 42 34 68 102 136 48 95 143 190 48 39 78 117 156 55 109 164 218 54 44 88 132 176 62 123 185 246 60 49 97 146 195 69 136 204 273 66 54 108 162 216 76 151 227 302 72 59 118 177 236 83 165 248 330 78 64 128 191 255 90 179 267 357 84 69 138 207 276 97 193 290 386 90 74 147 221 295 104 206 309 413 96 79 157 236 314 111 220 330 440 Table 8: Torque Multipliers for Higher Pressures Pressure, in. wg Multiplier 8 1.84 12 2.68 16 3.52 20 4.36 6 ID-141x 12-Gauge Hat Channel Industrial Damper Product Bulletin

Ordering Information Table 9: ID-141x 12-Gauge Hat Channel Industrial Dampers Code Number/Character FIELD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Product Family I = Industrial Volume Control Blade Operation Blade Type Bearing/Seal Type Actuator Type Width Dimensions Height Dimensions Options (Limit 2) O = Opposed P = Parallel Technical Specifications H = Triple-V/Hat Channel 1/2 in. Axle (ID-1410) J = Triple-V/Hat Channel 3/4 in. Axle (ID-1411) E = Stainless Steel/EPDM H = Stainless Steel/Silicone S = Stainless Steel/None N = None www = 005 through 048 inches 1 inch increments hhh = 005 through 096 inches 1 inch increments A = Aluminum Construction B = Bolted Axle C = Full Length Axle E = Exact Size I = Indicator Switch J = Jackshaft K = 12-Gauge Hat Channel S = 304 Stainless Steel Construction Ordering Code Number I O A S N - w w w x h h h - - ID-141x 12-Gauge Hat Channel Industrial Damper (Part 1 of 2) Performance Data for Damper Width of 48 in. (1,219 mm) System Pressure ID-1410 2.5 in. wg (0.62 kpa) ID-1411 6.75 in. wg (1.7 kpa) System Velocity ID-1410 3,000 feet per minute (914 m per minute) ID-1411 3,500 feet per minute (1,066 m per minute) Leakage with Seals ID-1410 4.3 cubic feet per minute/square foot (1.3 cubic meters per minute/ Percent of maximum flow: 0.14 ID-1411 4.3 cubic feet per minute/square foot (1.3 cubic meters per minute/ Percent of maximum flow: 0.12 Leakage without Seals ID-1410 32.0 cubic feet per minute/square foot (9.8 cubic meters per minute/ Percent of maximum flow: 1.60 ID-1411 32.0 cubic feet per minute/square foot (9.8 cubic meters per minute/ Percent of maximum flow: 0.91 Performance Data for Damper Width of 12 in. (305 mm) ID-141x 12-Gauge Hat Channel Industrial Damper Product Bulletin 7

ID-141x 12-Gauge Hat Channel Industrial Damper (Part 2 of 2) System Pressure ID-1410 8.25 in. wg (2.0 kpa) ID-1411 20.0 in. wg (5.0 kpa) System Velocity ID-1410 3,000 feet per minute (914 m per minute) ID-1411 3,500 feet per minute (1,066 m per minute) Leakage with Seals ID-1410 13.0 cubic feet per minute/square foot (4.0 cubic meters per minute/ Percent of maximum flow: 0.43 ID-1411 13.0 cubic feet per minute/square foot (4.0 cubic meters per minute/ Percent of maximum flow: 0.37 Leakage without Seals ID-1410 60.0 cubic feet per minute/square foot (18.0 cubic meters per minute/ Percent of maximum flow: 2.00 ID-1411 60.0 cubic feet per minute/square foot (18.0 cubic meters per minute/ Percent of maximum flow: 1.71 Temperature 250 F (121 C) Note: Damper can be supplied for temperatures between 250 F (121 C) and 400 F (204 C) by increasing clearance between blade ends and frame. Minimum Size Single blade, parallel action: 6 in. W x 6 in. H (152 mm W x 152 mm H) Two blade, parallel or opposed action: 6 in. W x 12 in. H (152 mm W x 305 mm H) Size 48 in. W x 96 in. H (1,219 mm W x 2,438 mm H) Shipping Weight ID-1410 34.0 lb/sq ft (15.4 kg/sq ft) ID-1411 35.7 lb/sq ft (16.2 kg/sq ft) The performance specifications are nominal and conform to acceptable industry standards. For application at conditions beyond these specifications, consult the local Johnson Controls office. Johnson Controls, Inc. shall not be liable for damages resulting from misapplication and misuse of its products. Building Efficiency 507 E. Michigan Street, Milwaukee, WI 53202 Metasys and Johnson Controls are registered trademarks of Johnson Controls, Inc. All other marks herein are the marks of their respective owners. 2013 Johnson Controls, Inc. 8 ID-141x 12-Gauge Hat Channel Industrial Damper Product Bulletin Published in U.S.A. www.johnsoncontrols.com