Catalog. Industrial Gear Units of the MC... Series. Edition 04/2005 D3.B / EN

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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services Industrial Gear Units of the MC... Series D3.B00 Edition 04/2005 23790 / EN Catalog

SEW-EURODRIVE Driving the world

Contents The SEW-EURODRIVE Group of Companies... 6 2 Product Description and Overview of Types... 8 2 M M6 M6 3 Mounting Positions... 22 3 4 Project Planning for Drives... 39 4 5 Project Planning for Gear Units... 43 5 6 Project Planning for Optional Accessories... 57 6 0 +50 +00 C -50 7 Lubrication, Cooling and Instrumentation... 78 7 8 Design and Operating Notes... 5 8 9 Important Information on Dimension Sheets... 3 9 0 Helical Gear Units MC...P..... 35 0 Bevel-Helical Gear Units MC...R... 289 2 Abbreviation Key and Index.... 443 2 Catalog Industrial Gear Units of the MC.. Series 3

Contents The SEW-EURODRIVE Group of Companies... 6 2 Product Description and Overview of Types... 8 2. General information... 8 2.2 Basic gear unit versions... 4 2.3 Unit designation for gear units... 7 2.4 Corrosion and surface protection... 8 3 Mounting Positions... 22 3. Mounting surface... 22 3.2 Housing orientation M...M6... 23 3.3 Shaft positions... 3 3.4 Direction of rotation... 33 3.5 Mounting positions of MC.P.. gear units... 37 3.6 Mounting positions of MC.R.. gear units... 38 4 Project Planning for Drives... 39 4. Additional documentation... 39 4.2 Drive selection data... 40 4.3 Project planning procedure... 42 5 Project Planning for Gear Units... 43 5. Efficiency of gear units... 43 5.2 Service factor F S, peak factor F F... 43 5.3 Thermal rating PT... 46 5.4 External radial and axial shaft loads... 48 5.5 Project planning example: Conveyor drive... 49 5.6 Project planning example: Mixer drive... 53 6 Project Planning for Optional Accessories... 57 6. Mounting flange on output shaft... 57 6.2 Torque arm... 59 6.3 Backstop... 60 6.4 Sealing systems... 63 6.5 Motor adapters... 68 6.6 Steel frame (swing base, base plate)... 7 6.7 Motor bracket and V-belt drive... 73 6.8 Coupling guard... 76 7 Lubrication, Cooling and Instrumentation... 78 7. Splash lubrication... 79 7.2 Bath lubrication... 79 7.3 Cooling fan... 82 7.4 Pressure lubrication... 82 7.5 Shaft end pump... 83 7.6 Flow switch... 85 7.7 Visual flow indicator... 88 7.8 Oil/water cooler with shaft end pump... 88 7.9 Motor pump... 93 7.0 Oil/water cooler with motor pump... 99 7. Oil/air cooler with motor pump... 06 7.2 Pressure lubrication Important selection data... 0 7.3 Oil heater... 2 7.4 Temperature sensor... 3 7.5 SPM adapter... 4 8 Design and Operating Notes... 5 8. Guideline for oil selection... 5 8.2 Lubricants for MC.. industrial gear units... 9 8.3 Sealing grease... 2 8.4 Mounting / removing hollow shaft gear units with keyed connection... 22 8.5 Mounting / removing hollow shaft gear units with shrink disc... 24 8.6 Optional hollow shaft bore diameters... 29 8.7 Fastening of gear units... 30 4 Catalog Industrial Gear Units of the MC.. Series

Contents 9 Important Information on Dimension Sheets... 3 9. Notes on dimension sheets... 3 9.2 Notes on selection tables... 33 0 Helical Gear Units MC...P... 35 0. Selection table guide... 35 0.2 Selection tables (detailed) MC.PL... 36 0.2. MC.PL.., n = 800 /min... 36 0.2.2 MC.PL.., n = 500 /min... 40 0.2.3 MC.PL.., n = 200 /min... 44 0.2.4 MC.PL.., n = 000 /min... 48 0.2.5 MC.PL.. [mm]... 52 0.3 Selection tables (detailed) MC.PV..... 84 0.3. MC.PV.., n = 800 /min... 84 0.3.2 MC.PV.., n = 500 /min... 88 0.3.3 MC.PV.., n = 200 /min... 92 0.3.4 MC.PV.., n = 000 /min... 96 0.3.5 MC.PV.. [mm]... 200 0.4 Selection tables (detailed) MC.PE..... 232 0.4. MC.PE.., n = 800 /min... 232 0.4.2 MC.PE.., n = 500 /min... 236 0.4.3 MC.PE.., n = 200 /min... 240 0.4.4 MC.PE.., n = 000 /min... 244 0.4.5 MC.PE.. [mm]... 248 0.5 Motor adapter MC.P... 280 0.6 Selection tables (short form) MC.P..... 284 Bevel-Helical Gear Units MC...R... 289. Selection table guide... 289.2 Selection tables (detailed) MC.RL..... 290.2. MC.RL.., n = 800 /min... 290.2.2 MC.RL.., n = 500 /min... 294.2.3 MC.RL.., n = 200 /min... 298.2.4 MC.RL.., n = 000 /min... 302.2.5 MC.RL.. [mm]... 306.3 Selection tables (detailed) MC.RV..... 338.3. MC.RV.., n = 800 /min... 338.3.2 MC.RV.., n = 500 /min... 342.3.3 MC.RV.., n = 200 /min... 346.3.4 MC.RV.., n = 000 /min... 350.3.5 MC.RV.. [mm]... 354.4 Selection tables (detailed) MC.RE..... 386.4. MC.RE.., n = 800 /min... 386.4.2 MC.RE.., n = 500 /min... 390.4.3 MC.RE.., n = 200 /min... 394.4.4 MC.RE.., n = 000 /min... 398.4.5 MC.RE.. [mm]... 402.5 Motor adapter MC.R..... 434.6 Selection tables (short form) MC.R... 438 2 Abbreviation Key and Index... 443 2. Abbreviation Key... 443 2.2 Index... 445 2 3 4 5 6 7 8 9 0 2 Catalog Industrial Gear Units of the MC.. Series 5

The SEW-EURODRIVE Group of Companies The SEW-EURODRIVE Group of Companies Introduction SEW-EURODRIVE is a leading company in the global market for electrical drive engineering. Its global presence, extensive product range and broad spectrum of services make SEW-EURODRIVE the ideal partner for the machinery and plant construction industry when it comes to providing drive systems for demanding applications. SEW-EURODRIVE possesses many years of experience in drive engineering which it puts to good use when developing, producing and selling all its drives with components drawn from mechanical and electrical engineering and electronics. The company headquarters are in Bruchsal, Germany. Components for SEW- EURODRIVE s modular drive system are manufactured to the highest quality standards in production plants sited in Germany, France, Finland, the USA, Brazil and China. The individual drive systems are assembled with a consistently high quality standard and very short delivery times from stocked components in our assembly plants located in more than 30 industrialized countries all over the world. SEW-EURODRIVE sales, consulting, customer and spare parts services are available in more than 50 countries around the globe. The product range Gearmotors, gear units and motors Helical gear units/gearmotor Parallel shaft helical gear units/gearmotors Helical-bevel gear units/gearmotors Helical-worm gear units/gearmotors Spiroplan right-angle gearmotors Planetary gearmotors Industrial gear units Low backlash gear units/gearmotors Brakemotors Drives for trolley drive systems Geared torque motors Pole-changing gearmotors Electronically controlled drives MOVITRAC frequency inverters MOVIDRIVE drive inverters MOVIDYN servo controllers Technology and communications options for the inverters Asynchronous AC motors and AC gearmotors DC motors, brakemotors and gearmotors Asynchronous and synchronous linear motors Components for decentralized installation MOVIMOT gearmotors with integrated frequency inverter MOVI-SWITCH gearmotors with integrated circuit breaker and protective function Field distributors, fieldbus interfaces 6 Catalog Industrial Gear Units of the MC.. Series

The SEW-EURODRIVE Group of Companies Industrial gear units MC series: helical and bevel-helical gear units (up to 65 KNm) M series: helical and bevel-helical gear units (up to 80 KNm) CN series: helical and bevel-helical gear units (up to 600 KNm) P series: planetary gear units (up to 450 KNm) Q series: planetary gear units (up to 200 KNm) Mechanical variable speed drives VARIBLOC wide V-belt variable speed gearmotors VARIMOT friction disk variable speed gearmotors Services Technical consulting Application software Seminars and training courses Extensive technical documentation Worldwide customer service Content of the catalog This catalog describes helical and bevel-helical gear units of the MC.. series from SEW- EURODRIVE. The catalog contains project planning notes, mounting positions, technical data, selection tables and dimension sheets. Please refer to the separate catalogs for further information on gear units and AC motors. Other catalogs Gearmotors Low Backlash Planetary Gear Units MOVIMOT Gearmotors Servo Gearmotors Pole-Changing Gearmotors Variable Speed Gearmotors Drives for Trolley Drive Systems Explosion-Proof Drives Geared Torque Motors Industrial gear units: Bucket Elevator Drives of the MC.. and M.. Series Industrial gear units: M.. Series Industrial gear units: Mixer and Agitator Drives of the MC... Series Catalog Industrial Gear Units of the MC.. Series 7