SCS BLACK SHADOW SERIES.. DISPENSER ALWAYS OBSERVE PRODUCT SAFETY AND HANDLING INSTRUCTIONS. ALWAYS DIRECT DISCHARGE AWAY FROM YOU or other persons. ALWAYS DISPENSE CLEANERS AND CHEMICALS AS DIRECTED ON THE LABEL. ALWAYS DISPENSE INTO APPROVED CONTAINERS EXERCISE CAUTION: Turn off water supply when maintaining or servicing your equipment. KEEP EQUIPMENT CLEAN to maintain proper operation. WEAR PROTECTIVE CLOTHING AND EYEWEAR when working in the vicinity of all chemicals, filling, dispensing, emptying equipment or changing metering tips. ALWAYS RE-ASSEMBLE EQUIPMENT ACCORDING TO INSTRUCTION PROCEDURES. Be sure all components are firmly screwed or latched into position. NOTE: If the unit is used to fill a sink or the dispensing hose can be placed into a sink, the unit must be mounted so that the bottom of the cabinet is above the overflow rim of the sink. INSTALLATION MUST MEET LOCAL PLUMBING CODES NOTE: All installations must conform to local plumbing codes and use approved backflow prevention devices. A pressure indicating tee is to be installed with existing faucets according to local plumbing codes in the state of Wisconsin and any other state that requires the use of a pressure indicating tee. ASSE Standard 0 Type B Approved Components Action Gap backflow prevention devices is ASSE Standard 0 Type B approved. SCS.. Dispenser Water Pressure Requirement Water supply pressure should be in the 0- psi range. Use cold water only. TURN OFF WATER TO UNIT WHEN NOT IN USE. Tools Needed for Mounting SCS.. Dispenser Hammer Drill with /, /, / and / Diameter Bits Pliers Medium Phillips Screwdriver Tape Measure Straight Edge/Level This package should contain This instruction manual Proportioner unit with ft. gas pump dispensing gun () length of chemical inlet tubing, / I.D. x long Spray Bottle Outlet Hose Metering tip kit () T hose barbs () Cap adapters Screw & Anchor Kit () SCS Product/Dispenser Sticker Sheets Water proof, pressure sensitive Trouble Shooting Chart Basic Operation Warning: Use care when handling hazardous chemicals. ) WEAR PPE When handling concentrate, wear protective goggles & gloves ) CAUTION: USE COLD WATER ONLY - DO NOT use hot water. ) SELECT PRODUCT - Turn selector valve arrow to desired product. ) FILL A) BUCKET OR AUTO SCRUBBER with Gas Pump Hose Place dispensing hose into bucket or auto scrubber. Squeeze trigger. The proper ratio of chemical and water will flow into bucket or automatic scrubber. Engage lock-on trigger feature if desired depress trigger and slide lock lever to right. Release trigger when filled. (If using lock-on feature, depress trigger to automatically release.) B) TRIGGER SPRAY BOTTLE Lift spray bottle up into dispensing tube until the valve activates. The proper ratio of chemical and water will quickly flow into bottle. Release when filled. C) NOTE: Gas Pump Speed filling for Spray Bottles Insert dispensing hose to bottom of bottle minimizes filling foam. Squeeze trigger. The proper ratio of chemical and water will flow into spray bottle. Release trigger when ¾ filled. Note: Approximately oz. of diluted product remains in hose. When switching products, gravity drain hose simply lower gun head to lowest point (drain/sink) for - seconds. D) RINSE OPTION: Select Water. Place dispensing hose into container. Squeeze trigger. Engage lock-on trigger feature if desired. Clear water will flow. Release handle when done. ) WATER OFF! Turn water off to dispenser B R U L I N & C O., I N C. 0 0 - - W W W. B R U L I N. C O M I S O 0 0 : 0 0 0 C E R T I F I E D Page of
SCS Black Shadow Series.. Dispenser General Description. Cover: The cover is easily snapped into place for assembly and removed for serviceability. Insert the four lower tabs on the cover into the lower base pocket features. Rotate the upper cover towards the base making sure the selector valve alignment pins are aligned with the corresponding holes in the cover. Continue to rotate the cover towards the base until it snaps into place. Push down on upper cover snap-in lever feature and pull forward on cover for removal.. Base: The base is used to mount the unit to the wall and to support the valve body mechanism.. Water Inlet Connection: A female ¾ - ½ hose swivel coupling with strainer washer is used to connect the dispenser to the water supply line.. Selector Control Knob: Selector knob allows the operator to choose either a desired chemical or amount of chemical dilution.. Backflow Prevention Device: The backflow prevention device prevents any chemical solution from flowing back into the water supply. The Action Gap backflow prevention device is ASSE Standard 0 Type B approved.. Proportioner: The GPM (right) proportioner is green and the GPM (left) proportioner is white.. Valve Subassembly: The valve assembly is a watertight valve utilizing high pressure O-Rings. The various components are held together when the valve subassembly is slid into the retaining blades (forks) on the base itself. (Note: The complete valve assembly must be subassembled then slid into the base or bases as one component.). Base Keyhole Mounting Bosses: Each unit has four keyhole bosses for mounting the unit to the wall.. *Selector Body: One or more chemical supply and cap adaptor assemblies are connected to the selector body for drawing concentrated chemical out of one or more containers. 0. Chemical Supply Hose Access Feature: The bottom slot features in the base are used when the dispenser is mounted to the wall.. Gas Pump Dispensing Hose/Handle Assembly: The Gas Pump Dispensing hose is used to fill containers away from the unit by means of depressing the trigger. The container being filled must be positioned lower than the dispenser.. Hook Feature: The remote handle (gun) has a hook feature capable of sliding into the cover pocket feature for storage.. Gas Pump Dispensing Hose Pocket Features: A pocket feature on either side of the cover is used to hang the gas pump dispensing hose onto the dispenser. The gas pump dispensing hose must be unhooked prior to removing the cover.. Trigger: The trigger controls the flow of chemical/water solution through the outlet hose by depressing it.. Trigger Lock: The trigger can be locked for continuous flow by depressing the trigger and sliding the lock lever to the right. Slowly release the trigger and it will stay in the Lock position. To Unlock the trigger, depress the trigger to automatically release the locking mechanism.. Bottle Fill, Outlet Hose. The bottle fill hose is used to fill spray bottles with minimal foaming. *The selector body hose barb features are threaded to accept various size metering tips for controlling the desired chemical induction flow rate (See section labeled Install Metering Tips on page for detailed information.) Page of 0
Table of Contents Operation & Installation Requirements Tools Needed for Mounting SCS Dispenser Package Contents Basic Operation General Description Table of Contents Installation. Evaluate Wall Space. Lay Out & Drill Holes. Prepare Water Supply & Dispenser. Mount Dispenser & Connect Water Supply. Concentrate Holder Installation. Install Metering Tips Product Dilutions & Tip Chart. Tubing Installation Single Product Dual Flow of One Product. Install Spray Bottle Outlet Hose. Connect Water Supply Hose 0. Install Dispenser Cover SCS Product Identification Stickers pg. pg. pg. pg. pg. pg. pg. pg. pg. pg. pg. pg. pg. pg. pg. pg. pg. pg. pg. pg. pg. Maintaining and Servicing Dispenser Remote fill hose assembly Checking backflow prevention device/ proportioner, metering tip(s), and/or foot valve(s) Checking water valve malfunction on bottle & hose fill applications Parts List Bottle/Hose Fill Basic Unit Bottle/Hose Fill Valve Subassembly Remote Fill Basic Unit Remote Fill Valve Subassembly Remote Fill Hose Assembly Action Gap /Proportioner Selector Assembly Cover, Labels, Sheets, etc. Trouble Shooting Chart pg. pg. pg. pg. pg. pg. pg. pg. pg. pg. pg.0 pg.0 pg.0 pg. Installation. Evaluate wall space: Choose a suitable place within six feet (connector hose length) of water source. Consider the location of the Concentrate Holder(s). Wall space must be closely laid out to make sure there is adequate room. Be sure to allow a minimum of inches on both the left and right hand sides of the dispenser. The added space will be used for hanging the gas pump dispensing hose (gun) and for attaching the water supply to the dispenser.... Lay out and drill holes in the wall: Carefully layout the proper mounting holes on the wall based on the information in step using a tape measure and straight edge/level for hanging the dispenser on the wall. (Drill all of the holes into the drywall using a / diameter bit for use with the included #0 x long screw and anchor set. If mounting the dispenser to wood and you do not plan to use the included anchors, drill / diameter holes.) Get water supply line and dispenser ready so it can be mounted on the wall: Remove selector knobs and cover. (Save all removed components in a safe place for re-assembly.) A water supply line must be plumbed up to the right hand side of the dispenser using a male ¾ - ½ N.H. hose coupling fitting. Mount dispenser to wall and connect water supply line: Insert the anchors into drilled holes and hammer them into the wall until they are flush with face of wall. Assemble four #0 x long screws with a phillips screwdriver into the upper anchors so the screw heads are sticking out of the wall approximately ½. Carefully align the large section of the keyhole slots in the dispenser base(s) over the screw heads. Once positioned properly, push dispenser against the Page of 0 / / / / WATER INLET CONNECTION SEE STEP (Note: All / dimensions are / in inches) wall over the screw heads and slide it down until the keyhole slots are resting on the screws. Tighten the screws against the keyhole bosses in each base. Now install four #0 X long screws in the lower anchors and tighten. Connect the water supply line to the female swivel garden hose coupling on the dispenser and tighten by hand. (Note: May need to tighten hose coupling another ¼ turn with pliers but DO NOT OVERTIGHTEN.) Water supply pressure should be in the 0- psi range and water temperature must not exceed 0 F. Slowly turn on the water supply and check for any leaks. (Note: See section labeled Trouble Shooting on page if any continual leaks are visible.) Mount water supply line to wall with proper clamp(s) to avoid any damage to the dispenser.. Concentrate Holder Installation: The concentrate bottle top, (with the caps in place), should be below the bottom of the dispenser. Position accordingly, while also placing as near as possible to the dispenser to insure proper flow. Caution: Avoid mounting concentrate above the height of the dispenser.
. Install Metering Tips: A. Consult the Dilution Tip Chart to determine the correct tip color for the proper delivered dilution from each concentrate. B. Caution: Metering tip color for the same product is different for high and low flow eductors. C. Select the required tips for both the low flow eductor and the high flow eductor. Note: Keep the tip groups separate. Pick one group of tips and screw them into the available eductor ports (do not overtighten). D. Repeat with remaining tips on the other eductor. E. Use charcoal gray tip to plug any ports that are not connected to chemical. Be sure to pre-plan the tubing plumbing as you are installing the metering tips. Generally think in terms of clock positions matching for the same product. Consider the position of tips that are on both eductors that will be plumbed to one concentrate bottle. HINT: Simultaneously apply product labels to the dispenser cover to match the metering tip locations. SUGGESTION: If product is dispensed both high & low, plumb to same clock position for both. DILUTION TIP CHART BY PRODUCT 0 0 s D *Not standard with dispenser tip package. Order separately. Page of Gal/Min (Bucket/Scrubber OR Spray Bottle) Gal/Min (Spray Bottle -.. Unit Only) PRODUCT Regular Heavy Light Regular Heavy Light SPRING FRESH Smoke & Odor Remover QUAT CLEAN IV Sanitizer NEUTRAL Cleaner TERRAGREEN NEUTRAL Cleaner SC UNIQUAT NEUTRAL Disinfectant GREEN Bathroom Cleaner MAXIMA Disinfectant Cleaner BLUE Glass Cleaner TERRAGREEN BLUE Glass Cleaner RESTORER Floor Cleaner CLEAN N PREP Deep Scrubber FORMULA MX SC Degreaser TERRAGREEN DEGREASER SC # POWER NB Degreaser # POWER Degreaser Lime : : Light Blue : Pink : Blue : Pink : Pink : Black : HBV Level : : Capillary Tip* : Pink : Yellow :0 Blue :0 No Tip : Burgundy : Lime : : Orange : : Orange : Green : Green : : White : HBV Level : Black : Black : Purple : Lime : :0 : Purple :0 Purple :0 : : Tan : Red :0 Red :0 Purple : Purple : : Yellow :0 Yellow :0 No Tip : No Tip : Pink : : Yellow : DILUTION TIP CHART BY TIP SIZE COLOR SIZE Small BURGUNDY.00 Large LIME.00 TAN.00 ORANGE.00 TURQUOISE.0 PINK.0 LIGHT BLUE.0 BROWN.0 RED.00 WHITE.0 GREEN.0 BLUE.0 YELLOW.0 BLACK.0 PURPLE.0 GREY.0
. Tubing Installation - To avoid mistakes, plumb the tubing one product at a time. HINT: Label each chemical tube to identify desired product to be dispensed. Single Use Product (Diagram ) A. Feed tubing, through holes in dispenser base, to the desired port. Slide tubing over color tip and on selector barb. B. Run tubing to the cap that fits the concentrate bottle Dual Flow of One Product (Diagram ) A. Make sure the clock position on the high and low eductor is the same and the two tip colors are different. B. Feed two tubes through the same side hole in the dispenser, extend one tube behind the first eductor to the desired tip on the second eductor. The other tube should be positioned on the desired tip on the first eductor. C. - inches outside the Control Cabinet, attach tubes to a T barb. Run a tube from the T fitting to the concentrate cap. Repeat one of these two methods until all of the concentrate bottles are plumbed to the dispenser.. 0. Install Spray Bottle Outlet Hose: Install short, angled hose to low flow outlet (right side of dispenser). Connect Water Supply Hose to water inlet swivel. (NOTE: Water supply pressure should be in the 0- psi range. Use cold water only.) Turn on water supply. Install Dispenser Cover. Insert lower tabs on the cover into the lower base. Rotate upper cover towards the base and snap into place. Align and slide the knob into the selector valve system until it snaps in place. Be sure the Product ID stickers correctly identify the product being dispensed. Diagram Diagram Place this end on concentrate container. High Flow Selector Low Flow Selector Place this end on concentrate container. SCS Identification Stickers: For each product you will use, place a product-number sticker in a gray circle on the selection dial, indicating which SCS product should be dispensed when the dial points to that location. Place the matching product-number sticker around the solution tubing just above the fill cap. This identifies the product to be connected. Continue this procedure until all dial locations and tubing connections have the appropriate stickers. Page of
Maintaining and Servicing the SCS.. Dispenser Caution: Turn off water supply before doing maintenance or servicing. Warning: Use care when handling hazardous chemicals and use protective clothing/eyewear as recommended on the product label. This includes handling of chemical supply and outlet tubes. Note: Water supply pressure should be in the 0- psi range. Use cold water only. Disassembling & reassembling the gas pump dispensing hose assembly:........ Remove cover and selector knobs as necessary. Removal of the double hose from the proportioner also involves the disconnection of both the clear and blue / I.D. tubes. (Note: The / I.D. tubing is fairly stiff and the hose barbs can be damaged if not handled carefully.) Slide the upper hose clamp on the blue high pressure tubing up above the hose barb. (Note: It is helpful to use a rotational motion when sliding the hose clamp up.) Unscrew the diaphragm nut in the direction shown on the sketch. (Note: The hose barb on the diaphragm nut will need to rotate inside the / I.D. tubing to remove the nut.) Disassemble the elbow from the front of the valve body using a phillips screwdriver. (Note: The elbow is sealed to the valve body via an O-ring. Be careful not to loose the O-ring.) Loosen the hose clamp holding the double hose to the proportioner. Remove the double hose off of the proportioner using a steady pulling and rotational motion. Now you can get to the backflow prevention device/ proportioner. Repeat the same steps above in reverse order to reassemble the gas pump dispensing hose assembly. Pay special attention to push the double hose far enough on the proportioner so it lines up with the flat surface of the top hose barb. Also see Detail A for proper installation of the O-ring onto the elbow before reassembling the elbow to the valve body. (Note: Check to see that the diaphragm is properly seated then hand-tighten the diaphragm nut.) Reassemble cover(s) and selector knob with screw if so equipped. (Do not overtighten.) Page of
Checking backflow prevention device/proportioner and/or metering tip(s):...... Remove cover and selector knob as necessary. Remove dispensing hoses and chemical supply tubes as necessary. See section labeled Disassembling & reassembling the gas pump dispensing hose assembly for removing the gas pump dispensing hose assembly. Inspect metering tip(s) for clogging and for build up of dried chemical. If clogged, remove the items and soak in hot water. Use cleaner to remove hard water deposits. Clean clogged passageways with soft brush or other acceptable tools as necessary. (Note: Selector valve needs to be disassembled from proportioner before the proportioner can be removed). Replace with clean or new parts as needed. Connect all outlet and chemical supply tubes. Reassemble cover and selector knob. Checking water valve malfunction on bottle & hose fill applications:......... 0. Determine which water valve is malfunctioning. Shut off and disconnect water supply line from dispenser. Carefully remove the free end of the dispensing hose hanging on the cover and set it in a safe place where it won t get damaged. Remove cover and selector knob from dispenser. Remove dispensing and chemical supply hoses as necessary. (Note: Don t disconnect the gas pump dispensing hose assembly.) Remove the valve body mounting screws from the base. Carefully slide the valve subassembly from the bases and set it on a clean and flat surface or table. (Note: Be careful not to separate the parts within the valve subassembly otherwise the O-rings will need to be removed and reassembled to avoid water leakage. If the parts become separated, see step.) Remove the enclosing tube nut from the valve body. (Note: Be careful when removing the nut not to lose the plunger, kickoff spring, enclosing tube or diaphragm). Check for dirt or damage impeding plunger and kickoff spring movement. Inspect the diaphragm, making sure the two small pin holes (bleed holes), located in the diaphragm s webbing membrane, are clear to allow the valve to close. If holes are clogged, remove and soak in hot water. Carefully clean clogged passageways to avoid any damage to the diaphragm. Replace with clean or new parts as needed. Reassemble valve body subassembly per Figure in the section labeled Parts List For SCS Dispensers on page. Hand-tighten enclosing tube nut. Skip this step if valve subassembly is intact. Reassemble valve body subassembly per Figure in the section. labeled Parts List For SCS Dispensers on page. Assemble one O-ring against the shoulder of the male boss feature. (Note: Lube O-ring with water and use a twisting motion when assembling components together for ease of assembly.) Carefully assemble each connection by sliding the male boss feature with the O-ring already assembled into the female feature on the mating component. (Note: The radial position of the cap is important for reassembling the valve subassembly to the bases. One groove on the cap must be facing up and one groove down. The radial position of the water inlet stem assembly is not critical. However, when assembling all of these components together, the grooves on both mating parts must align for sliding the complete valve subassembly into the bases. Be careful so valve bodies don t slide apart too far or O-ring will need to be reassembled to insure a proper seal.). Carefully align the grooves in the valve subassembly with the mating fork features on the bases. Slide the valve subassembly against the bases until the mounting pads on the valve bodies rest against the raised bosses in the bases.. Install the valve body mounting screws into the base(s). Tighten all of these screws including the bases to the wall but do not overtighten. Slowly turn on the water supply and check for any leaks. (Note: See section labeled Trouble Shooting on page if any continual leaks are visible.). Reinstall all proportioners that were removed. Connect all dispensing and chemical supply hoses including meter tips. Reassemble cover and selector knob with screw. (Do not overtighten.) Page of
Parts List For SCS Dispensers (Bottle/Hose Fill Applications) (Some models may not include all items listed below) (Always order by part number) 0 0 SEE FIGURE FIGURE SEE FIGURE NOTE: No Thru Hole FIGURE NO. 0 FIGURE : BOTTLE/HOSE FILL BASIC UNIT PART NO. DESCRIPTION -- Base -- Compression Spring (Lever) -- Cap - O-Ring ( Req'd) -- # Hi Lo Screw X /" Lg. ( Req'd) -0 Hose Coupling, US -- Hose Coupling, Euro -0- Water Inlet Stem 00- Strainer Washer -0- Nylon Washer -0- #0 Screw & Anchor Set (QTY Each/Set) FIGURE : BOTTLE/HOSE FILL VALVE SUBASSEMBLY NO. 0 PART NO. - -- -- -- -- -- -- -- -0- -- -- DESCRIPTION Magnet Enclosing Tube Nut Enclosing Tube Spring Plunger Diaphragm w/ center hole (EPDM) Valve Body for Bottle/Hose Fill Lever (Valve Actuator) Washer, Nylon # Hi Lo Screw X /" Lg. Bottle/Hose Fill Repair Kit Page of
Parts List For SCS Dispensers (Bottle/Hose Fill Applications) (Some models may not include all items listed below) (Always order by part number) Page of
FIGURE Large end of tapered spring GPM Proportioner GPM Proportioner "Action Gap" FIGURE : "ACTION GAP"/PROPORTIONER NO. PART NO. DESCRIPTION A A 0- Rubber Washer - Flow Disk 0 -GAP- -GAP- Proportioner Assembly ( GPM) Proportioner Assembly ( GPM) * 0-- Rubber Washer -- -- -- Nozzle Diaphragm Retainer 0 -- -0 -- Spring Action Gap Assembly Hose, /" I.D. Outlet * SECTION "A-A" FIGURE FIGURE : "SELECTOR ASSEMBLY" NO. PART NO. DESCRIPTION --N Selector Knob --EP-CK Selector Assembly 00-K-BRUGAP - -0 00-- -- Metering Tip Kit O-ring O-ring Tube, Ft. Long R&D Cap -- Tee FIGURE FIGURE : COVER, LABELS, SHEETS, SELECTOR KNOB NO. PART NO. 0/00 - --N L /00 L -- DESCRIPTION SCS Product Identification Sticker Sheet "A" Pressure Sensitive Trouble Shooting Chart Selector Knob Label, Selector SCS Product Identification Sticker Sheet "B" Label, Cover Cover SEE FIGURE Page 0 of
TROUBLE SHOOTING CHART Trouble Probable Cause Remedy Proportioner fails to draw. Insufficient water supply. 0 PSI is the minimum chemical properly. pressure. allowable pressure. Seek plumber if necessary to increase water pressure.. Proportioner metering tip. * Soak in hot water to clean clogged with dried chemical. interior passages.. Bottle improperly connected. Check cap and sipper tube. Clogged water inlet strainer. Disconnect water inlet and clean strainer. Air leak in chemical pickup. Replace tube Water valve is leaking. Threaded connections are leaking water. Proportioner continues to draw chemical after water valve is closed. Can t pull the Remote Fill Hose Assembly off of the proportioner Trigger on Remote Fill Gun is very hard to squeeze. Excess concentrate draw Chemical will not hold prime Gas pump quart fill st fill when switching to different product dispenses previous product tube. Enclosing tube nut is too. Shut water supply off first. loose. Hand-tighten the enclosing hose nut. Do not overtighten w/tool.. One or more of the valve O-. O-ring seals may be pushed ring connections are out-ofposition. Clearly identify each when subassembling valve out of place or missing leak prior to disassembly. together. Reassemble refer to installation guide.. The connection between the. Shut water supply off dispenser and water supply line is too loose or rubber washer is missing. first. Carefully tighten the female hose coupling on the dispenser to the inlet water supply line. Do not overtighten.. Backflow prevention devices. Tighten loose connection(s) and/or proportioners are too loose. with tools if necessary. Do not overtighten if using tools.. Concentrated chemical is. Move the concentrated positioned higher than the chemical so it is lower than the proportioner. proportioner.. Hose Clamp is not loose. Loosen clamp more. enough.. Both / I.D. tubes must be. Remove / I.D. tubes. See removed prior to removing the double hose. section labeled Disassembling & reassembling the remote fill hose assembly in installation guide.. High pressure and low. Install the blue and clear pressure (blue and clear) hoses hoses. See installation guide are crossed. for instructions.. Metering tip not in place. Screw correct tip firmly in place. Wrong metering tip in place. Replace tip. Chemical cap is not. Ensure cap is straight & tight connected properly.. Approximately oz. of. Gravity drain hose by lowering previously dispensed product head to lowest point (sink/ remains in hose line. drain) for - seconds. * See section labeled Checking backflow prevention device/proportioner, metering tip(s), and/or foot valve(s) for more information. Page of