Distribution Limited Firewood Processor Operator s Manual SSA400Z FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE
Warranty Registration Form Model: Serial Number: Type of Use: Name: Business Name: Address: Email Address: Phone Number: Date of Purchase: Place of Purchase: Proof of Purchase enclosed: Business / Domestic For the warranty to be valid the Warranty Registration Form must be completed and returned to Lumag Distribution Limited within 14 days of the purchase, together with a copy of the purchase invoice. We will use your email to confirm that we have received the completed Warranty Registration Form and contact you about any errors or omissions on the form. We may occasionally use this email address to make you aware of news, technical advice and special offers. If you do not wish to receive such emails please tick this box. Unit 10, Hatchmoor Industrial Estate, Hatherleigh, Okehampton, Devon EX20 3LP www.lumag-gb.co.uk 01837 811741 Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh Plant and Tool Hire is a trading name of Lumag Distribution LTD
Lumag Servicing and Maintenance Schedules To maximise the life of your Lumag machine it needs to be serviced and maintained at every indicated month or operating hour interval, whichever comes first, in accordance with the below Schedules. Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void. Engine Service & Maintenance Schedule Hydraulic Oil 25litres Lumag Hyd 1 Machine Service & Maintenance Schedule Item Checks/Work Each Use Weekly 20hrs (1st Month) Hydraulic Oil Check Level X Change and Filter Change Fasteners Tension Check X Clean Machine Clean X All Other Moving Parts & Cables 50hrs (2nd Month) 100hrs (6th Month) 300hrs (Yearly) X (1) (2) X (2) Lubricate X X (2) 1 First service only, 2 = Should be carried out by your Lumag Dealer, 3 = May need to be done more often in dusty areas & 4 = Replace paper element only
Service & Maintenance Record Product Details: Model: Serial number: Purchase Date: Date: Description of checks/work carried out: Parts Used? Y/N Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void Parts Invoice Number: Dealers Name: Engineers Name: Distribution Limited Engineers Signature:
Service & Maintenance Record Product Details: Model: Serial number: Purchase Date: Date: Description of checks/work carried out: Parts Used? Y/N Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void Parts Invoice Number: Dealers Name: Engineers Name: Distribution Limited Engineers Signature:
Service & Maintenance Record Product Details: Model: Serial number: Purchase Date: Date: Description of checks/work carried out: Parts Used? Y/N Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void Parts Invoice Number: Dealers Name: Engineers Name: Distribution Limited Engineers Signature:
Service & Maintenance Record Product Details: Model: Serial number: Purchase Date: Date: Description of checks/work carried out: Parts Used? Y/N Please note that failure to service your machine on schedule or use genuine Lumag parts and consumables will result in your warranty being void Parts Invoice Number: Dealers Name: Engineers Name: Distribution Limited Engineers Signature:
Safety Instructions 3-5 Identification...6 Operations.7 Inspection & Maintenance...8-9 Troubleshooting.9-10 Specifications... 11 Exploded View.12-13 Parts List..14-16 NOTE: Any modification to processor will void any and all warranty. 2
INSPECT Closely inspect all components and ensure all exterior bolts are tightened. Contact the freight company that delivered the unit to report delivery damage. INSPECT Choose a level surface to operate the firewood processor. Block the firewood processor wheels to prevent unintended movement. Position muffler at least 7 feet from combustible objects. ADD FLUIDS Engine is shipped without oil. Before starting engine, fill with SAE 10/30 motor oil. See engine manual for engine oil capacity. Hydraulic reservoir is shipped without oil. When adding oil, use the dipstick to gauge amount. Approximately 5 gallons of AW Type Hydraulic Oil only. 3
OPERATION You must be 16 or older to operate this machine. Never tow or operate this processor while under the influence of alcohol, drugs or medication. Wear safety glasses and hearing protection, tight-fitting safety gloves and steel-toe boots. Keep untrained people out of work zone. Only operate the firewood processor in daylight. Never leave the log processor unattended, while the engine is running. Never wear loose clothing when operating the firewood processor. Serious accidents can happen when other people are allowed inside the work zone. Keep everyone else out of the work zone while operating the firewood processor. TOWING Be aware of the added length of the firewood processor. Never ride or transport cargo on the firewood processor. Drive the vehicle with the wood Processor securely attached Wood processor collapsed storage. NOTE: For towing, wheel wood be raised and leg would be reinserted from top 4
High-pressure hydraulic fluid can inject under skin resulting in serious injury, including amputation. Ensure all fittings are tight before apply pressure. Relieve system pressure before servicing. Do not check for leaks with hand. Seek immediate medical help if skin if punctured. RISK OF FIRE & EXPLOSION Hot exhaust fumes from engine can cause fire. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Before adding fuel, stop the engine and keep heat,sprks, and flame away. Do not add fuel when engine is running or still hot. Do not smoke near the engine while fueling. Do not pump fuel directly into engine at gas station. Static charge can build and ignite fuel. Use a safety approved fuel container to transfer gas to the engine. Wipe up fuel spills immediately. Only store and handle fuel outdoors. Gasoline vapors can ignite if they collect inside and enclosure. Explosion may result. Do not change or add to exhaust system. Fire may result. Do not touch the muffler as you may get burned. Poisonous fumes from engine can kill you. Do not operate indoors. 5
IDENTIFICATION Key components of your Wood Processor 1. Safety Screen: Stops hydraulic operations when screen is raised. 2. Log Deck: The log deck is angled to help keep the log against the deck wall without operator assistance. 3. Conveyor: Transfer splitting logs to packing bag. 4. Front Leg: Helps support the firewood processor while operating. Should be pulled out of the sleeve and reinserted from top down while towing. 5. Saw Bar Handle: Use the saw bar handle to draw the chain saw down, run the chain, and to move the splitter block forward. 6. Rear Leg: Helps support the firewood processor while operating. Should be pulled out of the sleeve and reinserted from top down while towing. 6
OPERATION 1. Preset the cut-off length using the measuring bar. Loosen the 2 wing nuts and slide the bar to the correct position. Re-tighten the wing nuts. 2. Load a log onto the log cradle and slide into processor until the end of the log touches the measuring bar. 3. Open the ball valve to start the flow of bar oil. 4. Pull the Saw Bar Handle down to engage the chain. 5. Gently pull the Saw Bar Handle downwards with the chain running and cut through the wood. 6. The cut piece will drop into the splitter area, raise Saw Bar Handle and ram will engage. Note: If the log drops in a wrong direction, use Ram Stop to stop the cylinder operation and fix log. 7. Once the log has been pushed through the splitter, The ram will automatically retract. 8. Repeat Steps above to split more logs. Stub Piece When a stub piece needs to be cut, make sure to cut the short piece off, so that the longer piece is on log deck. This keeps hands away from moving chain. 7
INSPECTION Check the following components EACH TIME the Processor is used. What How HOSES Inspect for exposed wire mesh and leaks. Replace all worn or damaged hoses before starting engine. HYDRAULIC FITTINGS Inspect for cracks and leaks. Replace all damaged fittings before starting engine. NUTS&BOLTS Visually Check for loose bolts. MOVING PARTS Clear debris. RAM VALLEY Clean Sawdust from slider area after every use to prevent possible jamming Grease Ram slider & saw chain engagement roller/pad every use. CHAIN Check saw chain for sharpness and correct tension. BAR OIL Ensure Bar Oil tank is full. CONVEYOR If Conveyor Belt is not centered on pulleys, use adjusting bolts to correct position of belt. MAINTENANCE Before maintenance, the Processor must be placed in maintenance mode: Turn off engine. Move the saw bar handle down and up multiple times to relieve hydraulic pressure After performing maintenance, make sure all guards, shields, and safety features are put back in place. Failure to follow this warning can result in serious injury. Refer to the engine owner s manual for engine maintenance. 8
Every 10Hours of Operation Nuts & Bolts: Tighten all bolts, including motor mounts & large nut on hydraulic ram. Grease: Grease 3 conveyor bearings as well as wheel hubs and log rollers. Engine Oil: Check level and cleanliness use 10/30 oil. Hydraulic Oil: Check level and cleanliness use AW Series Hydraulic Oil only. Air Filter: Check & clean engine air filter if necessary. Failure to do regular maintenance will void warranty. Only use AW Series Hydraulic Oil. Use of any other oil will Void All Warranties. TROUBLESHOOTING Problem Cylinder rod will not move Slow cylinder rod speed when extending or retracting Wood will not split or splits extremely slowly Engine bogs down during splitting Cause A, D, E, H, J A, B, C, H, I, K, L A, B, C, F, I, K G, L Engine stalls under low load condition D, E, L, M, O 9
Cause Description Solution Description A- Insufficient oil to pump Check oil level in reservoir B- Air in oil Check oil level in reservoir C- Excessive pump inlet vacuum D- Blocked hydraulic lines E- Blocked control valve Check pump inlet hose for blockage or kinks Flush and clean the processor hydraulic system Flush and clean the processor hydraulic system F- Low control valve setting Adjust control valve with a pressure gauge G- High control valve setting Adjust control valve with a pressure gauge H- Damaged control valve Return control valve for authorized repair I- Internal control valve leak Return control valve for authorized repair J- Internal cylinder leak Return cylinder for authorized repair K- Internally damaged cylinder Return cylinder for authorized repair L- Engine control out of adjustment Adjust idle control nuts M- Engine is loaded during idle down mode N- Coupler between engine and hydraulic pump disconnected Use shorter log length(24 or less) to allow engine to speed up before contact Ensure the rubber coupler is in place and tighten hex screw O- Dirty air filter Clean or replace filter 10
MODEL SPECIFICATIONS Model: Engine: Maximum Splitting Force: Bar: Chain: Hydraulic Oil Capacity: Max. Log Length: Max. Log Diameter: Conveyor belt width: SSA400G 13HP Lifan gasoline engine 10Ton 18in. 72section 27L 55cm 40cm 15cm Conveyor length: 3.2m Pump for Saw Motor: 308 Hydraulic Cylinder Stroke: Cycle Time: Max. Towing Speed: 55cm 9second 45MPH Note: The manufacturer reserves the right to make improvements in design and/or changes in specification at any time without incurring any obligation to install them on units previously sold. Any modification to Processor will void all warranty. Failure to do regular maintenance or used approved oil type will void warranty. 11
Distribution Limited PART DRAWINGS FOR YOUR SAFETY READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE OPERATING THIS MACHINE
No. Model Qty. No. Model Qty. 13
1 Cylinder fixed pin 1 33 Oil window 1 2 Φ30 Shaft circlip 1 34 M8X35 Socket head cap screw 10 3 Hydraulic cylinder 1 35 M12X30 Bolt 5 4 M12 Lock nut 11 36 Main frame 1 5 Φ12Pad plate 20 37 ZG1/2 Connector 1 6 M12X40 Round head hex socket screw 6 38 Filter (short) 1 7 Cylinder spacing board A 1 39 Φ27 compound gasket 1 8 M8X20 Bolt 6 40 2-G3/4 Connector 1 9 Φ8 Spring washer 24 41 M6X25 Socket head cap screw 2 10 Φ8 Pad plate 43 42 Φ6 Spring washer 8 11 Push plate 1 43 Φ6 Pad plate 93 12 44 Oil return filter 1 13 M10 Lock nut 20 45 T-joint 1 14 Φ10 Pad plate 25 46 M6 Lock nut 62 15 M10X70 Bolt 6 47 M6X60 Bolt 6 16 48 CHG Valve 1 17 Φ4 Spring cotter 3 49 Compound gasket Φ20 11 18 Support leg pin 1 50 CHE Valve 1 19 Support leg 1 51 Speed valve 1 20 2-G1/2 Connector 14 52 Oil hose shield connecting plate 1 21 Oil pump 1 53 M6X16 Bolt 6 22 Gear box 1 54 Φ25 Ring-shield 1 23 M8X10 Set screw 3 55 Roller B 1 24 M10x35 Bolt 4 56 Roller B support shaft 1 25 Roller 2 57 8x30 Key 1 26 Roller support tube 1 58 Φ3X35 Cotter pin 8 27 Roller shaft A 1 59 M8 Lock nut 11 28 Roller bracket 1 60 Joint sleeve 1 29 M12X100 Bolt 1 61 Gerotor motor 1 30 Roller shaft B 1 62 M12x40 Bolt 2 31 Support leg 1 63 Oil cap 1 32 G1/2-G3/4 Connector 2 64 Φ65x3.55 O-ring 1 No. Model Qty. No. Model Qty 14
65 CHG 2 Valve 1 100 Adjusting rivet 1 66 Axe 1 101 Bracket 1 67 M6X35 Bolt 8 102 Chainsaw plate 1 68 Conveyor fixed pin 2 103 Chainsaw blade 1 69 Φ3 Spring cotter 2 104 M8x75 Bolt 2 70 Caliper holder A 1 105 Chainsaw handle A 1 71 Caliper holder spring 1 106 Chainsaw handle B 1 72 Φ20 Pad plate 4 107 M8X55 Bolt 4 73 Conveyor connecting pin 3 108 Hydraulic hose fitting B 4 74 Caliper holder B 1 109 Oil pump joint 2 75 M6X20 Wing bolt 2 110 Chainsaw pump 1 76 CHG2 Valve sliding block 1 111 Axe spacing plate 1 77 Left cover 1 112 Axe lifting handle 1 78 M6X35 Bolt 8 113 Φ10 Pad plate 1 79 Chainsaw cover plate 1 114 Axe lifting spring 1 80 M6x16 Socket head cap screw 2 115 Axe lifting shaft 1 81 Chainsaw cover plate fixed plate 1 116 Driving lever 1 82 Chainsaw cover 1 117 Air cleaner 1 83 Φ8 Plastic pipe clamp 1 118 Right cover 1 84 Ball valve 1 119 M6X40 Bolt 2 85 Φ8 Plastic pipe 1 120 U pin 1 86 Grease box 1 121 Log lifting retaining bracket 1 87 Φ8 Plastic pipe clamp(elbow) 2 122 M4X16 Socket head cap screw 2 88 Oil filler cap 1 123 M4 Lock nut 2 89 M10X40 Bolt 7 124 Right cover lock bracket 1 90 CHG2 Valve spacing plate 1 125 Right cover lock spring 1 91 M8X25 Bolt 4 126 Right cover lock shaft 1 92 Motor bracket 1 127 Kit 1 93 Φ12 Spring washer 2 128 Rubber plate 1 94 M12X30 Bolt 5 129 Fixed plate 1 95 Chain wheel 1 130 M6x20 Bolt 2 96 Chain wheel washer 1 131 Hopper 1 97 M12 Nut 9 132 Conveyor support leg 1 98 M8X50 Socket head cap screw 8 133 M6X16 Round head hex socket screw 3 99 M6X60 Socket head cap screw 1 134 M6x16 Cross recessed countersunk head screw 2 15
Unit 10, Hatchmoor Industrial Estate, Hatherleigh, Okehampton, Devon EX20 3LP www.lumag-gb.co.uk 01837 811741 Lumag Distribution Limited Company Number: 09267547 VAT Number: GB154566788 Hatherleigh Plant and Tool Hire is a trading name of Lumag Distribution LTD