Typ sris booklt 8409.11/12-10 Cntrd disc buttrfly valvs with MRING lastomr linr PS 16 bar : DN 40 to 200 OX - OX - Gaz OX - Mat E OX - Mat P PS 10 bar : DN 250 to 1000 Dsign in accordanc with EN 593 and ISO 10631 Manual, lctrical, pnumatical control pplications Gnral circuits: watr, ful, oil, gas. O.E.M. Flow shut--off or rgulation functions in th sctors including watr supply, tratmnt, distribution, swag, irrigation. Working conditions Tmpratur: from --10 C minimum up to +110 C maximum. llowabl prssur (PS): -- 16 bar: DN 40 to 200 at ambint tmpratur, -- 10 bar: DN 250 to 1000 at ambint tmpratur. -- 10 bar: OX-- Gaz DN 40 to 300. Matrials S pag 2. Dsign Smi lug typ body (Typ 2): DN 40 to 600 Full--lug typ body with raisd facs (Typ 4): DN 40 to 600 Wafr typ body (Typ 1): DN 650 to 1000 Flangd body with flat facs (Typ 5): DN 150 to 1000 Possibl downstram dismantling and nd of lin for bodis Typ 2, 4 and 5. Elastomr linr: an xtra volum of rubbr, locatd at th shaft passags aras, provids by comprssion btwn th valv body and th disc dg a prfct lak--tightnss at th shaft passags. Sphrical machind disc nsurs prfct upstram/ downstram saling: zro lakag visibl to th nakd y. Fac--to--fac dimnsions in accordanc with: ISO 5752 sris 20, EN 558--1 sris 20. Connction standard dfind pag 12. Hat barrir btwn th valv and th handl. Mounting plat mting th ISO 5211 standards. Marking in accordanc with EN 19. Dsign in accordanc with EN 593 RO. GZ N RO. 095.ZERTIFIZIERTE P R K ODU T E Valvs prfctly tight shut--off (no visibl lakag at th nakd y) in ithr flow dirction, in accordanc with th following standards: EN 12266--1 lak lvl and ISO 5208 catgory. Contains no asbstos, CFC, PC and substancs impairing paint wtting. ody coatd with polyurthan paint, thicknss 80 μm, colour light blu rf. RL 5012 conforming with th watr spcifications. Discs in sphroidal graphit cast iron coatd with poxy paint, colour brown rf. RL 8012, for drinking watr. Th valvs mt th safty rquirmnts of th prssur Equipmnts Dirctiv 97/23/EC (PED) appndix I for liquids of th group 1 and fluids of th group 2. rmot valv can b considrd as a partly compltd machin in complianc with th rquirmnts of th machinry dirctiv 2006/42/EC. Th valvs comply with th rquirmnts of th RECH rgulation 1907/2006. Standard variants OX-- Gaz with CR yllow handl (DN 300) OX-- Mat P--da /--sa : Valv with pnumatic actuator (DN 300) OX-- Mat E: Valv with lctric actuator (DN 300) Pnumatic actuators CTIR / DYNCTIR Elctric actuator CTELEC Position dtction MTROOX Pnumatic distribution for On--Off function MTRONIC Positionr and control unit SMRTRONIC Rmarks ctuator slction 8450.11/.-90 Oprating instructions 8411.801/.-90 Data to b supplid whn ordring OX-- valv in accordanc with typ laflt 8409.11/11--10 Siz, connction, actuation Working conditions: natur of fluid, prssur, flow, tmpratur
Matrials ody Typ 2: Sphroidal graphit cast iron JS 1030 DN 40 to 600 Typ 4: Sphroidal graphit cast iron JS 1030 DN 40 to 600 Typ 1: Sphroidal graphit cast iron JS 1030 / STM 536 gr. 60.40.18 DN 650 to 1000 Typ 5: Sphroidal graphit cast iron JS 1030 / STM 536 gr. 60.40.18 DN 150 to 1000 Shafts KS cod 3g 3g 3g 3g KS cod Stainlss stl 1.4029 (13 % Cr) DN 40 to 1000 6k Disc luminium--bronz CC333G/C95800 (on rqust) DN 40 to 600 Sphroidal graphit cast iron JS 1030 DN 40 to 1000 Stainlss stl 1.4308 / STM 351 gr.cf8 DN 40 to 1000 MRING linr E.P.D.M drinking watr approvd (Tmpratur: from --10 Cminiupto +110 Cmaxi) -- CS (frnch ruls) approvd -- WRS (nglish ruls) approvd -- DVGW (grman ruls) approvd High contnt nitril (Tmpratur: from --5 Cminiupto+90 Cmaxi) For gaz application (Tmpratur: from --20 Cminiupto+60 Cmaxi) Epichlorhydrin for gaz application -- NF RO. Gaz Nr RO. 095 (frnch ruls) approvd (Tmpratur: from --20 Cminiupto+60 Cmaxi) -- DVGW Gaz (grman ruls) approvd KS cod 2 3g 6g KS cod XC K EG Vacuum limits DN NPS Minimum prssur (absolut bar) Maximum tmpratur 40 to 300 1 ½ to 12 1,33. 10 -- 5 (10 -- 2 torr) 90 C 350 to 1000 14 to 40 0,3 bar 90 C 2
Construction DN 40 to 150 412 970.1 100 213 550 DN 200 412 310.1 100 970.1 310.2 213 550 DN 250 and 300 DN 350 to 600 DN 650 and 1000 100 412 213 412 932.1 100 310.1 310.1 310.1 310.2 900.1 970.1 413 970.1 900.1 940 310.2 310.2 213 213 550 550 540 412.1 100 970.1 561 413 210 310.3 413 210 310.3 210 310.3 310.4 210 413 550 486 413 900.2 916 900.2 916 310.3 412.2 176 412.3 904 210 932.2 920 916 Spar parts includd in th linr kit Spar parts includd in th disc kit Spar parts in th shaft kit Itm Dsignation DN Matrials 100 ody 40 to 1000 Rfr to matrials paragraph pag 2 176 ottom 650 to 1000 Stl 210 Shaft 40 to 1000 Stainlss stl 213 Oprating shaft 40 to 1000 Stainlss stl 310.1 Plain baring 200 to 1000 PTFE filld on stl casing 310.2 Plain baring 200 to 1000 PTFE filld on stl casing 310.3 Plain baring 200 to 1000 PTFE filld on stl casing 310.4 Plain baring 350 to 600 PTFE filld on stl casing 412 O--ring 40 to 600 Nitril 412.1 O--ring 650 to 1000 Nitril 412.2 O--ring 650 to 1000 Nitril 412.3 O--ring 650 to 1000 Nitril 413 Linr 40 to 1000 Rfr to matrials paragraph pag 2 486 all 650 to 1000 Stainlss stl 540 Split bush 650 to 1000 ctal 550 Disc 40 to 1000 Rfr to matrials paragraph pag 2 561 Groovd nail 650 to 1000 Stainlss stl 900.1 nti blow--out scrw 250 to 600 Stainlss stl 900.2 nti blow--out scrw 250 to 600 Stainlss stl 904 djusting scrw 650 to 1000 Stl 916 Plug 250 to 1000 Polythyln 920 Nut 650 to 1000 Stl 932.1 Spring rtaining ring 650 to 1000 Stl 932.2 Spring rtaining ring 650 to 1000 Stl 940 Ky 650 to 1000 Stl 970.1 Idntity plat 40 to 600 Polystr + adhsiv 650 to 1000 Stainlss stl To ordr spar parts in th kit, it is ncssary to valv codification mntionnd on th idntity plat. 3
Dimnsions Flat nd s machind in øz or s h4 h3 h1 1 h2 2 l1 mm Fac to fac Mounting plat ISO 5211 Flat shaft nd Squar shaft nd Disc claranc DN NPS l1 h1 h2 n h4 s øz h3 s h3 1 2 40 1 ½ 33 105 51 F05 10 11 14 24 32 4 50 2 43 109 55 F05 10 11 14 24 33 4 65 2 ½ 46 136 67 F05 10 11 14 24 55 11 80 3 46 142 73 F05 10 11 14 24 71 17 100 4 52 163 92 F05 10 14 18 24 90 23 125 5 56 176 105 F05 10 14 18 30 119 35 150 6 56 194 120 F07 12 14 18 30 144 46 200 8 60 222 150 F07 12 19 25 35 196 69 250 10 68 255 194 F10 15 19 25 35 249 92 300 12 78 282 226 F12 18 22 28 40 297 111 350 14 78 335 269 F12 23 25 45 326 127 400 16 102 380 298 F14 23 36 55 370 140 450 18 114 410 329 F14 23 36 55 422 160 500 20 127 440 359 F14 27 36 55 470 178 600 24 154 495 439 F16 27 50 65 566 215 650 26 165 535 451 F16 26 50 65 620 235 700 28 165 560 482 F16 26 50 65 671 260 750 30 190 590 513 F16 26 50 65 717 273 800 32 190 615 546 F16 26 50 65 769 298 900 36 203 665 588 F25 30 60 80 869 341 1000 40 216 735 646 F25 30 60 80 970 385 4
Hydraulic charactristics Flow cofficint valv in fully opn position DN NPS Kvo Cvo Zta 40 1½ 65 75 0,97 50 2 130 151 0,59 65 2 ½ 275 319 0,38 80 3 500 580 0,26 100 4 750 870 0,28 125 5 1 650 1 914 0,14 150 6 2 600 3 016 0,12 200 8 4 100 4 756 0,15 250 10 6 550 7 598 0,15 300 12 8 550 9 918 0,18 350 14 11 100 12 876 0,19 400 16 14 600 16 936 0,19 450 18 18 200 21 112 0,20 500 20 22 100 25 636 0,20 600 24 30 200 35 032 0,23 650 26 37 700 43 730 0,20 700 28 47 500 55 100 0,17 750 30 51 500 59 740 0,19 800 32 63 500 73 660 0,16 900 36 84 700 98 250 0,15 1000 40 108 500 125 860 0,14 Oprating torqus* Oprating torqus* (in Nm) DN NPS 10 bar (lubricatd) 10 bar (non lubricatd) 16 bar (lubricatd) 40 1 ½ 10 20 20 50 2 20 30 30 65 2½ 30 40 40 80 3 40 50 50 100 4 60 70 70 125 5 80 100 100 150 6 130 140 140 200 8 170 210 210 250 10 220 330 300 12 380 520 350 14 500 720 400 16 650 980 450 18 800 1 200 500 20 1 000 1 500 600 24 1 400 2 100 650 26 1 700 3 200 700 28 2 000 3 600 750 30 2 300 3 900 800 32 2 600 4 000 900 36 3 400 5 000 1000 40 4 100 6 000 * Th safty cœfficint to dfin th adaptd actuator is includd in th torqu valu. 5
Manual control Th actuator slction for lubricatd mdium proposd in th tabl blow ar dfind for th maximum fluid vlocity mntiond. ccording to th working conditions and th hydraulic charactristics, uppr fluid vlocitis can b admittd, thrfor othr actuators slctions can b proposd: plas consult us. Manual control - CR handl - DN 40 to 300 l2 h5 l1 d1 DN Control by CR handl Wight* (kg) mm NPS l1 d1 l2 h5 Smi--lug typ Full--lug typ body body (T2) (T4) 40 1 ½ 33 108 157 1,5 2,3 50 2 43 118 162 1,8 2,8 CR 165 65 2 ½ 46 132 188 2,5 3,3 80 3 46 138 194 3,1 4,8 100 4 52 150 CR 230 215 4,7 5,8 125 5 56 234 249 6,1 9,5 CR 300 150 6 56 260 266 8,3 11,5 200 8 60 322 305 13,5 27,0 250 10 68 394 CR 510** 338 19,4 42,0 300 12 78 462 365 33,0 49,0 * Th indicatd wights ar thos of th unit valv + handl. ** Only for lubricatd application 6
MN and MR rducrs - 10 bar vrsion Maxi. Wight fluid ction- C D Ø E h2 MR vlocity nur DN NPS (mm) (mm) (mm) (mm) (mm) (mm) (kg) (m/s) Lubricatd mdium 250 10 MN 25 64 202 60 50 200 361 2,3 300 12 MN 40 70 225 60 60 200 422 3,4 350 14 3,0 MN 80 90 245 70 75 250 483 5,0 400 16 598 450 18 MR 100 86 233 88 88 350 617 15,0 500 20 2,5 677 600 24 743 650 26 MR 200 120 270 108 117 350 783 700 28 808 h2 750 30 2,0 860 24,0 800 32 885 900 36 MR 400 229 332 115 125 350 898 1000 40 1,5 1 005 58,0 Non lubricatd mdium 250 10 MN 40 70 225 60 60 225 393 3,4 300 12 429 350 14 3,0 MN 80 90 245 70 75 225 483 5,0 400 16 MR 100 86 233 88 88 350 617 15,0 450 18 658 500 20 2,5 MR 200 120 270 108 117 350 688 24,0 600 24 743 650 26 805 700 28 830 750 30 2,0 MR 400 229 332 115 125 350 860 58,0 800 32 885 900 36 1074 1000 40 1,5 MR 600 271 511 155 140 600 1144 105,00 MN rducrs - 16 bar vrsion D Maxi. fluid ctuator C D Ø E h2 C vlocity DN NPS (mm) (mm) (mm) (mm) (mm) (mm) (m/s) 40 1 ½ 203 ØE 50 2 208 h2 65 2 ½ 234 MN 12 49 135 42 40 160 80 3 240 3,0 100 4 261 125 5 275 150 6 338 MN 25 64 202 60 50 200 200 8 366 Wight MR (kg) 1,6 2,3 7
OX - Mat P -da, doubl acting pnumatic actuatd OX - with CTIR - ir prssur: 3to6bar Espcially dsignd for th rmot opration of OX-- valvs, this scotch--yok kinmatic actuator dvlop a variabl output torqu with point at th valv clos position. 0,5 C 0 Closing ir or any nutral gas, filtrd, dry or lubricatd and comprssd to a prssur 3, 4, 5 or 6 bar: -- filtration: 50 μm, -- Dw point must b minus 5 C in rlation to minimmum working tmpratur, at th maxi working prssur. Valvs --10 bar vrsion: lubricatd and no lubricatd mdium -- 16 bar vrsion: lubricatd mdium only Valvs -- lubricatd mdium: maximum vlocity fluid: 3 m/s, -- no lubricatd mdium (gas): maximum vlocity fluid: 50 m/s. D C NMUR intrfac VDI/VDE 3845 50 90 Opning h2 Intrfac compatibl with NMUR 2 tappd hols1/8 gas for CTIR-- 30 2 tappd hols1/4 gas for CTIR-- 40 h PS DN NPS bar CTIR-- C D h2 Wight (kg) CTIR-- + (mm) (mm) (mm) (mm) (mm) T2 T4 ON -OFF Control air prssur 6 bar 40 1 ½ 196,2 2,7 3,6 50 2 CTIR--2 174,0 59,2 31,5 27,7 202,2 2,9 4,1 65 3 227,2 3,5 4,6 80 3 ½ 244,4 4,1 6,1 10/16 CTIR--5 198,0 70,4 37,77 32,7 100 4 265,4 5,5 7,1 125 5 CTIR--10 237,1 83,3 44,8 38,5 291,3 6,3 10,6 150 6 333,5 9,2 13,3 200 8 CTIR--15 289,99 107,5 56,55 51,0 361,5 12,8 27,3 250 10 CTIR--20 313,6 111,1 60,1 51,0 398,1 18,7 41,3 10 300 12 CTIR--30 339,3 118,0 62,0 56,0 450,0 33,4 49,4 For othr prssurs, consult documnt ctuator slction rfrnc 8450.11/.--90 8
OX - Mat P -sa, singl acting pnumatic actuatd OX - with DYNCTIR - ir prssur: 4 to 6 bar Espcially dsignd for th rmot opration of OX-- valvs, this scotch--yok kinmatic actuator dvlop a variabl output torqu with point at th valv clos position. Th control fluid prssur nsurs th valv opration and th load of th springs Th safty position is valv closd. Curv of th yok kinmatics - Closing by lack of control fluid Output torqu Start ir Start End Springs End 0 50 90 Closing Opning ir or any nutral gas, filtrd, dry or lubricatd and comprssd to a prssur 4, 5 or 6 bar: -- filtration: 50 μm, -- Dw point must b minus 5 C in rlation to minimmum working tmpratur, at th maxi working prssur. Valvs --10 bar vrsion: lubricatd and no lubricatd mdium -- 16 bar vrsion: lubricatd mdium only Valvs -- lubricatd mdium: maximum vlocity fluid: 3 m/s, -- no lubricatd mdium (gas): maximum vlocity fluid: 50 m/s. NMUR intrfac VDI/VDE 3845 D C h2 Intrfac compatibl with NMUR 2 tappd hols 1/8 gas for DYNCTIR-- 12 2 tappd hols 1/4 gas for DYNCTIR-- 16 PS DN NPS bar DYNCTIR-- Wight (kg) C D h2 DYNCTIR-- + (mm) (mm) (mm) (mm) (mm) T2 T4 ON -OFF Control air prssur 6 bar 40 1 ½ DYNCTIR--2 259,0 70,4 37,7 32,7 207,4 3,8 4,7 50 2 220,3 5,0 6,2 65 3 DYNCTIR--4 304,5 83,33 44,8 38,5 247,3 5,6 6,7 80 3 ½ DYNCTIR--6 393,7 107,5 56,5 51,0 279,5 9,6 11,6 10/16 100 4 DYNCTIR--8 409,6 111,1 60,1 51,0 304,1 12,0 13,5 125 5 DYNCTIR--12 474,0 118,0 62,0 56,0 334,0 15,5 19,8 150 6 DYNCTIR--16 520,5 134,9 72,9 62,0 370,9 22,7 26,8 200 8 412,0 31,2 44,7 250 10 DYNCTIR--25 613,0 148,0 78,5 69,5 445,0 37,9 60,5 10 300 12 DYNCTIR--50 798,0 186,0 101,5 84,5 510,0 68,2 84,2 For othr prssurs, consult documnt ctuator slction rfrnc 8450.11/.--90 9
ccssoris for pnumatic actuators doubl acting CTIR - and singl acting DYNCTIR - MTROOX C CTIR - Distributur pnumatiqu Indication function : MTROOX C MTROOX C (R01290) is spcially dsignd for CTIR-- doubl acting pnumatic actuators and DYNCTIR-- singl acting pnumatic actuators (s typ sris booklt rfrnc 8525.178/.--10) Opn/Clos position dtction function by: -- 2 goldd mchanical limit switchs SPDT -- 250V -- 10 -- 2 proximity dtctors IFM IS5026 2 wirs NO/NC. Cams for limit switchs position can b st without tools on sit in accordanc with procss and working conditions. Elctrical connction: 1 packing--gland ISO M20 x1,5 plastic providd, for wir dia. 6 to 12 mm. Trminal block, max. sction: 1,5 mm 2. Indication of valv position: two--ton visual pointr of big siz undr transparnt covr. Protction dgr: IP67 according to EN 60529 Wight and dimnsions 146 100 Wight: 0,51 kg 106 Wiring diagram COM NO NC COM NO NC LUE REd LCK LUE RED LCK 1 2 3 4 5 6 7 8 OPENING SWITCH CLOSING SWITCH COM : NO : NC : Commun Normally opnd Normally closd GROUND Pnumatic supply Pnumatic valv with lctrical control : Solnoïd valv with Namur intrfac 5/2 monostabl or 5/2 bistabl typ Elctrical supply: 230 Vac / 50 Htz or 24 Vcc -- Othr tnsions on rqust -- Working tmpratur: -- 20 C Elctro -pnumatic transmittr On rqust 10
OX - Mat E, valv with ERNRD 1/4 turn lctric actuator OX-- Mat E is a OX-- valv motorizd with CTELEC ERNRD LE rang, LE and LE modls for DN 40 to 125 and SD rang, modls O, SP, S modls for DN 150 to 300. OX-- Mat E covrs ON--OFF and Positioning functions, intrmittnt duty S4 -- 30%. Modl LE--2 LE--3 LE--4 LE--10 O15 SP S50 Nominal torqu (Nm) 25 35 45 100 150 250 600 Oprating tim in sconds ON--OFF 20 20 6 35 15 30 30 Positioning * -- 20 -- 35 15 30 30 Opning and closing travl limit switchs 1/Ot1/F Mchanical adjustabl nd stops Standard Powr supply -- 230 V singl phas 50Hz -- 60 Hz -- 24 VCC * Positioning is don with 4--20 m proportional input and fd back position. Valvs --10 bar vrsion: lubricatd and no lubricatd mdium -- 16 bar vrsion: lubricatd mdium only Valvs -- lubricatd mdium: maximum vlocity fluid: 3 m/s, -- no lubricatd mdium (gas): maximum vlocity fluid: 50 m/s. D C ØE ØV h2 DN NPS PS Modl Wight C D Ø E Ø V h2 230V 24V with T2 with T4 ON -OFF 40 1 ½ LE--2 118 65 77 41 -- -- 240 2,7 3,6 50 2 LE--3 118 65 77 41 -- -- 244 2,9 4,1 65 2 ½ LE--4 148 202 90 140 65 60 106 320 6,9 8,0 80 3 326 8,0 9,5 10/16 100 4 LE--10 191 245 90 140 65 60 106 347 9,4 11,0 125 5 360 10,2 16,0 150 6 O15 260 116 145 65 90 106 418 13,9 29,0 200 8 399 28,5 32,0 SP 340 187 226 89 160 139 250 10 432 34,5 57,0 10 300 12 S50 340 167 226 89 250 139 459 51,0 67,0 Positioning 40 1 ½ 240 2,7 3,6 LE--3 118 65 77 41 -- -- 50 2 244 2,9 4,1 65 2 ½ 320 7,4 8,5 80 3 326 8,0 9,5 10/16 LE--10 191 245 90 140 65 60 106 100 4 347 9,4 11,0 125 5 360 10,2 16,0 150 6 O15 260 116 145 65 90 106 418 13,9 29,0 200 8 399 28,5 32,0 SP 340 187 226 89 160 139 250 10 432 34,5 57,0 10 300 12 S50 340 167 226 89 250 139 459 51,0 67,0 11
Standard variants Elctric actuator CTELEC Pnumatic distribution for On -OFF function MTRONIC Positionr and control unit SMRTRONIC Pnumatic actuator CTIR / DYNCTIR Dtction position MTROOX, MTROOX S, MTROOX R, MTROOX EEx -d, MTROOX EEx -ia 12
Connctions Th OX -- valvs can b fittd btwn th connctions EN 1092 PN 10, EN 1092 PN 16, SME 16.5 cl. 150, SME 16.1 cl. 125 and SME 16.47 Sris cl. 150 (Othrs connctions on rqust). Wafr typ body - Typ 1 - DN 650 to 1000 Connction DN NPS EN 1092 SME PN 10 PN 16 16.1 cl. 125 16.47 Sris cl. 150 650 26 700 28 750 30 800 32 900 36 1000 40 Fitting allowd Flang fitting allowd Connction not dfind by this standard Smi -lug typ body - Typ 2 - DN 40 to 600 Connction DN NPS EN 1092 SME PN 10 PN 16 16.1 cl. 125 16.5 cl. 150 40 1 ½ 50 2 65 2 ½ 80 3 100 4 125 5 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 Fitting allowd Insrt a washr btwn th nut and th rib of th valv Full -lug body with raisd facs - Typ 4 - DN 40 to 600 Connction DN NPS EN 1092 SME PN 10 PN 16 16.1 cl. 125 16.5 cl. 150 40 1 ½ 50 2 65 2 ½ 80 3 100 4 125 5 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 Fitting allowd 13
Flangd body with flat facs - Typ 5 - DN 150 to 1000 Connction DN NPS EN 1092 SME PN 10 PN 16 16.1 cl. 125 16.47 séri cl. 150 16.5 cl. 150 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 650 26 700 28 750 30 800 32 900 36 1000 40 Fitting allowd Flang fitting allowd Connction not dfind by this standard End of lin and downstram dismantling Th OX -- valvs typ 2, 4 and 5 ar fittd btwn pip flangs, by ti--rod, without gaskt. Thy ar bi--dirctional and can b mountd in all positions. Us as nd of lin and downstram dismantling of th standard valvs at room tmpratur for DN and th diffrntial prssur ( PS) dfind hraftr: Gas or liquids* Liquids* Hazardous** Non hazardous** hazardous** non hazardous** ll sizs: not authorizd Sizs 200: PS = 10 bar maxi Sizs 250 to 1000: PS = 7 bar maxi Sizs 200: PS = 10 bar maxi Sizs 250 to 1000: PS = 7 bar maxi Sizs 200: PS = 10 bar maxi Sizs 250 to 1000: PS = 7 bar maxi * Liquids having a vapour prssur at th maximum allowabl tmpratur of not mor than 0,5 bar abov atmosphric prssur 1013 mbar. ** Fluids hazardous and not hazardous according to PED. N: valv fittd at th nd of a pip with a blind flang downstram is not to b considrd as an nd of pip srvic. Downstram dismantling Dismantling phas: working succssivly on diamtrically opposit ti--rods. End of lin mounting 14
olting and wight for wafr typ body - Typ 1 d1 d1 Th drawings ar not th corrct rprsntation concrning our manufactur (quantitis for smi lug and plain hols) L l1 f L=l1+2+2f : Mini lngth of ti--rods :Factofacofthvalv : Flang thicknss (customr spcification) : Nut thicknss + ovrlngth of th ti--rod ØM f L l1 f X =+X : Maxi lngth of scrws : Maxi implantation of scrws : Thradd lngth > -- : Flang thicknss (customr spcification) X N: W do not supply th bolting mm DN NPS d1 l1 SME 16.1 cl.125 (1) EN 1092 PN 10 EN 1092 PN 16 SME 16.47 Sris cl.150 (1) Ti--rod* Scrw Ti--rod* Scrw Ti--rod* Scrw ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** 650 26 745 165 1 1/4 38 20 25 4 270 700 28 795 165 M27 32 20 30 4 M33 38 20 25 4 1 1/4 38 24 25 4 315 750 30 853 190 1 1/4 38 24 33 4 380 800 32 903 190 M30 35 20 33 4 M36 42 20 36 4 1 1/2 45 24 29 4 475 900 36 1111 203 M30 35 24 33 4 M36 42 24 36 4 1 1/2 45 28 29 4 545 1000 40 1118 216 M33 38 24 36 4 M39 45 24 29 4 1 1/2 45 32 35 4 670 * Quantity nuts = quantity ti--rods x 2 ** Quantity of scrws by fac* (1) S pag 12 for concrnd DN Wight kg 15
olting and wight for smi -lug typ body - Typ 2 d1 d1 d1 Th drawings ar not th corrct rprsntation concrning our manufactur (quantitis for smi lug and plain hols) L l1 f L=l1+2+2f : Mini lngth of ti--rods :Factofacofthvalv : Flang thicknss (customr spcification) : Nut thicknss + ovrlngth of th ti--rod ØM f L l1 f X =+X : Maxi lngth of scrws : Maxi implantation of scrws : Thradd lngth > -- : Flang thicknss (customr spcification) X N: W do not supply th bolting mm DN NPS d1 l1 EN 1092 PN 10 EN 1092 PN 16 SME 16.5 cl.150 SME 16.1 cl.125 Ti--rod* Scrw Ti--rod* Scrw Ti--rod* Scrw ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** 40 1 ½ 108 33 M16 20 4 M16 20 4 1/2 17 4 1,1 50 2 118 43 M16 20 4 M16 20 4 5/8 20 4 1,3 65 2 ½ 132 46 M16 20 4 M16 20 4 5/8 20 4 1,9 80 3 138 46 M16 20 8 M16 20 8 5/8 20 4 2,5 100 4 150 52 M16 20 8 M16 20 8 5/8 20 8 3,9 125 5 234 56 M16 20 8 M16 20 8 3/4 24 8 4,7 150 6 260 56 M20 24 8 M20 24 8 3/4 24 8 6,9 200 8 322 60 M20 24 8 M20 24 12 3/4 24 8 10,5 250 10 394 68 M20 24 12 M24 29 12 7/8 29 12 16,4 300 12 462 78 M20 24 12 M24 29 12 7/8 29 12 30,0 350 14 538 78 M20 24 10 20 6 M24 29 10 24 6 1 32 6 27 6 60,0 400 16 604 102 M24 29 10 24 6 M27 32 10 27 6 1 32 10 27 6 80,0 450 18 656 114 M24 29 14 24 6 M27 32 14 27 6 1 1/8 35 10 30 6 110,0 500 20 716 127 M24 29 12 24 8 M30 35 12 30 8 1 1/8 35 12 30 8 145,0 600 24 836 154 M27 32 10 27 10 M33 38 10 33 10 1 1/4 38 10 32 10 220,0 * Quantity nuts = quantity ti--rods x 2 ** Quantity of scrws by fac* Wight kg 16
olting and wight for lug typ body with raisd facs typ 4 d1 d1 X =+X : Mini lngth of scrws : Maxi implantation of scrws : Thradd lngth > -- : Flang thicknss (customr spcification) l1 X Th drawings ar not th corrct rprsntation concrning our manufactur (quantitis of hols) N: W do not supply th bolting. mm DN NPS d1 l1 SME 16.5 cl.150 EN 1092 PN 10 EN 1092 PN 16 SME 16.1 cl.125 Ti--rod* Scrw Ti--rod* Scrw Ti--rod * Scrw ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** 40 1 ½ 108 33 M16 14 4 M16 14 4 1/2 14 4 2,0 50 2 120 43 M16 18 4 M16 18 4 5/8 18 4 2,5 65 2 ½ 134 46 M16 20 4 M16 20 4 5/8 20 4 3,0 80 (1) 3 140 46 5/8 20 4 4,0 80 (2) 3 178 46 M16 20 8 M16 20 8 4,5 100 4 210 52 M16 22 8 M16 22 8 5/8 22 8 5,5 125 5 236 56 M16 22 8 M16 22 8 3/4 23 8 9,0 150 6 260 56 M20 26 8 M20 26 8 3/4 26 8 11,0 200 (3) 8 312 60 M20 26 8 3/4 26 8 24,0 200 (4) 8 322 60 M20 26 12 25,0 250 10 396 68 M20 26 12 M24 29 12 7/8 28 12 39,0 300 12 466 78 M20 26 12 M24 30 12 7/8 28 12 46,0 350 (1) 14 510 78 1 30 12 62,0 350 (2) 14 530 78 M20 26 16 M24 30 16 70,0 400 16 598 102 M24 31 16 M27 34 16 1 34 16 101,0 450 (1) 18 622 114 1 1/8 37 16 122,0 450 (2) 18 654 114 M24 31 20 M27 34 20 139,0 500 20 708 127 M24 31 20 M30 37 20 1 1/8 37 20 179,0 600 24 822 154 M27 36 20 M33 42 20 1 1/4 42 20 256,0 * Quantity nuts = quantity ti--rods x 2 ** Quantity of scrws by fac (1) Connction btwn SME 16.5 cl.150, SME 16.1 cl.125 flangs (2) Connction btwn EN 1092 PN 10, PN 16 flangs (3) Connction btwn EN 1092 PN 10, SME 16.5 cl.150, SME 16.1 cl.125 flangs (4) Connction btwn EN 1092 PN 16 Wight kg 17
olting and wight for flangd body with flat facs - Typ 5 DN 150 to 600 Flangd mounting not authorizd f Mounting btwn flangs - DN 200 to 600 L l1 f x ØM d1 L l1 f L=l1+2+2f : Mini lngth of ti--rods :Factofacofthvalv : Flang thicknss (customr spcification) : Nut thicknss + ovrlngth of th ti--rod X = +X : Maxi lngth of scrws : Maxi implantation of scrws : Thradd lngth > -- : Flang thicknss (customr spcification) d1 Th drawings ar not th corrct rprsntation concrning our manufactur (quantitis for thradd and plain hols). N: W do not supply th bolting mm DN NPS ød1 l1 EN 1092 PN 10 EN 1092 PN 16 SME 16.5 cl.150 SME 16.1 cl.125 Ti--rod* Scrw Ti--rod* Scrw Ti--rod* Scrw ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** 150 6 298 56 M20 24 4 20 4 M20 24 4 16 4 3/4 24 4 20 4 11 200 8 343 60 M20 24 4 20 4 M20 24 8 16 4 3/4 24 4 20 4 23 250 10 406 68 M20 24 8 20 4 M24 29 8 24 4 7/8 29 8 24 4 40 300 12 483 78 M20 24 6 20 6 M24 29 6 24 6 7/8 29 6 24 6 60 350 14 533 78 M20 24 10 20 6 M24 29 10 24 6 1 32 6 27 6 80 400 16 597 102 M24 29 10 24 6 M27 32 10 27 6 1 32 10 27 6 105 450 18 640 114 M24 29 14 24 6 M27 32 14 27 6 1 1/8 35 10 30 6 130 500 20 715 127 M24 29 12 24 8 M30 35 12 30 8 1 1/8 35 12 30 8 180 600 24 840 154 M27 32 10 27 10 M33 38 10 33 10 1 1/4 38 10 32 10 260 * Quantity nuts = quantity ti--rods x 2 ** Quantity of scrws by fac** Wight kg 18
olting and wight for flangd body with flat facs - Typ 5 DN 650 to 1000 Flangd mounting authorizd for th diffrntial maximum prssur for 10 bar f Mounting btwn flangs - DN 650 to 1000 L l1 f x ØM C d1 L l1 f L=l1+2+2f = +X : Mini lngth of ti--rods : Maxi lngth of scrws :Factofacofthvalv X : Maxi implantation of scrws : Flang thicknss : Thradd lngth > -- (customr spcification) : Flang thicknss : Nut thicknss (customr spcification) + ovrlngth of th ti--rod Flangd mounting - DN 650 to 1000 C x d1 Th drawings ar not th corrct rprsntation concrning our manufactur (quantitis for thradd and plain hols). N: W do not supply th bolting olting dfinition: Plas, consult us mm DN NPS ød1 l1 C EN 1092 PN 10 EN 1092 PN 16 SME 16.1 cl.125 (3) SME 16.47 Sris cl.150 (3) Ti--rod* Scrw Ti--rod* Scrw Ti--rod* Scrw ØM f Qty X Qty** ØM f Qty X Qty** UNC f Qty X Qty** 650 26 869 (2) 165 31,0 1 1/4 38 20 25 4 305 700 28 895 (1) 165 32.5 M27 32 20 27 4 330 700 28 925 (2) 165 32.5 M33 38 20 25 4 1 1/4 38 24 25 4 350 750 30 985 (2) 190 33.5 1 1/4 38 24 33 4 350 800 32 1 015 (1) 190 35,0 M30 35 20 30 4 505 800 32 1 075 (2) 190 35,0 M36 42 20 36 4 1 1/2 45 24 29 4 525 900 36 1115 (1) 203 37.5 M30 35 24 30 4 590 900 36 1 160 (2) 203 37.5 M36 42 24 36 4 1 1/2 45 28 29 4 620 1000 40 1 230 (1) 216 40,0 M33 38 24 33 4 740 1000 40 1 275 (2) 216 40,0 M39 45 24 29 4 1 1/2 45 32 35 4 780 * Quantity nuts = quantity ti--rods x 2 ** Quantity of scrws by fac** (1) Connction btwn EN 1092 PN 10 flangs. (2) Connction btwn EN 1092 PN 16, SME 16.1 cl.125, SME 16.47 Sris cl. 150 flangs. (3) S pag 13 for concrnd DN Wight kg 19
Flanging dimnsions OX -- valvs ar dsignd for assmbly btwn any typ of flangs and connction standards currntly usd.th linr allows dirctly th tightnss concrning th flangs. It is ncssary to vrify th gnral compatibility of th connction by chcking against th dimnsions shown in th tabl blow. Th flanging dimnsions mntiond in this tabl ar th sam for all typs body. ø2a ø1 ø2b ø3 10 20 ø5 ø4 ø6 ø2a and ø3: diamtr on th supporting ara of th flang fac. ø2b: xtrnal diamtr of th butt--wld nds with lappd pip nd according to standards DIN 2642 and NFE 29--251. mm DN NPS Optimum dia. Max. dia tolratd Min. dia. tolratd fac of flang Min. dia. 10 mm from fac of flang Min. dia. 20 mm fromfac of flang Min. dia. tolratd of shouldr of raisd fac flang ø1 ø2a ø2b ø3 ø4 ø5 ø6 40 1 ½ 40 54,0 49 32 -- -- -- -- -- -- 77 50 2 49 63,0 61 33 -- -- -- -- -- -- 86 65 2 ½ 65 80,0 77 55 13 -- -- -- 107 80 3 77 93,0 89 71 50 -- -- -- 121 100 4 96 116,0 115 90 74 40 141 125 5 123 141,5 140 119 107 87 171 150 6 146 170,5 * 169 144 134 120 196 200 8 196 222,0 * 220 196 189 178 250 250 10 249 276,5 * 273 249 243 234 306 300 12 298 327,5 * 324 297 291 283 358 350 14 330 361,0 356 326 321 314 399 400 16 380 412,0 407 370 366 358 452 450 18 430 463,0 457 422 416 409 505 500 20 480 515,0 508 470 464 457 558 600 24 580 617,0 610 566 560 554 664 650 26 630 668,0 620 614 608 723 700 28 680 718,0 671 666 660 773 750 30 680 718,0 671 666 660 773 800 32 780 820,0 769 764 758 880 900 36 880 924,0 869 864 859 987 1000 40 980 1 027,0 970 965 960 1 094 * Plas chck th body is wll cntrd btwn th ti--rods. N: Dirct fitting on rubbr coatd flang and with dilatation joint is not authorizd. Plas, consult us. Rubbr coatd flang Dilatation joint 20
Nots 21
Nots 22
Nots 23
Product faturs - to our customrs bnfit Disc position indx Mounting plat according to ISO 5211 standard Hat barrir btwn th valv and th handl. Prsrvd xtrnal intrnal tightnss whn th actuator is takn off aring in rinforcd PTFE on stl support nti blow--out scrw of th shaft aring in rinforcd PTFE on stl support MRING linr drinking watr approvd by: -- CS (frnch ruls) -- WRS -- Watr Council (nglish ruls) -- DVGW (KTW grman ruls) MRING linr application gaz approvd by: -- NF RO. Gaz Nr. RO 095 (frnch ruls) -- DVGW Gaz (grman ruls) Shaft passag tightnss Prfct tightnss at shaft passag obtaind by th comprssion of th linr collar on th disc sphrical Driving shaft/disc without contact with th fluid, by splins or kys This laflt is not contractual and may b amndd without notic. Downstram/upstram tightnss Disc machind sphrical for nsuring a prfct tightnss downstram/upstram OX - Mat P -da Flangs tightnss Spcial dsign to obtain a total tightnss at flangs by comprssion 06.07.2011 nti blow--out scrw of th shaft Fac to fac of th body according to th standards ISO 5752 sris 20 and EN 558 sris 20 8409.11/12--10 KS S..S 4, allé ds arbannirs 92635 Gnnvillirs Cdx (Franc) Tl.:+33141477500 Fax:+33141477510 www.ksb.com