HOUR METER TACH / HOUR ON OFF THERMOSTAT BURNER OFF 29 9 20 28 25 4 23 24 3 2 34 33 0 5 8 9 7 6 6
ITEM PART NUMBER DESCRIPTION QTY. 85.600.220 Frame 2 N/A Engine, 3 HP, 389cc (GX390 2QNR) 2 85.578.50 Engine, 420cc Powerease Engine 3 59.000.000 Hot Water Coil Assy, 4 GPM - 59.000.7 Top Cap Coil Insulation - 59.000.6 Bottom Coil Insulation 4 85.205.064 5000 PSI Gun & Wand Assy 5 85.609.039 7 Gallon Fuel Tank 6 85.603.003 Battery Package (Battery, Case, and Cover) 7 Engine Charger 8A Engine Charger (For GX390) 8 85.600.220-3 Hose Reel Bracket 9 59.000.00 Burner Assy With Fuel Pump (Beckett, ADC-2V) 0 85.39.02H Triplex High Pressure Pump (EZ4040G) 85.238.25 50 High Pressure Hot Water Hose 2 85.704.006 Elbow, 3/8 MNPT x 3/8 FNPT - 90 2 3 85.300.055 Water Inlet Filter 4 85.300.024 Thermal Valve, /2 MNPT, 45F, 200 PSI 5 85.704.004 Elbow, /4 FNPT x /4 FNPT Brass 6 85.20.040BEP Nozzle Set 7 85.202.078 3/8 Bypass Hose (36 ) 8 85.704.209 Elbow, /2 FNPT x /2 FNPT Brass 9 85.706.086 Nipple, /2 MNPT x 3/8 MNPT 2 20 85.70.006 Female Tee, 3/8 FNPT (3) Brass 2 2 85.300.042 Safety Relief Valve, 3/8 MNPT, 6000 PSI, 95F 22 85.238.020 3/8 Hose 23 85.70.008 Female Tee, /2 FNPT (3) Brass 24 Coil Pressure Relief Pressure Relief Device for Hot Water Coil, 5000 PSI 25 85.400.00 Low Pressure Chemical Injector, 4000 PSI, 2.5 GPM 26 85.300.082 Pressure Switch, /4 MNPT 27 85.709.064 Reducer, 3/8 MNPT x /4 FNPT, Brass 28 85.300.08S Quick-Connect Coupler, 3/8 MNPT 29 85.704.009 Elbow, /2 MNPT x /2 FNPT - 90 Brass 2 30 85.70.066 Hose Barb, Straight - 3/8 Barb, 3/8 MNPT 3 85.70.047 Hose Barb, Elbow - 3/8 Barb, /4 MNPT 32 AL607 Unloader, VRT3 4500 PSI 33 85.400.070 Thermostat W/ Immersed Probe 34 Starter Box Starter Box (Burner ON/OFF Switch, Temp Control, Hour Meter) - 806-09 Hour Meter - 85.400.07 Thermostat (Temp Control) - 59.000.03 Burner On/Off Switch
25 23 39 7 23 8 37 32 38 27 3 4 0 25 34 2 5 4 9 6 7
ITEM PART NUMBER DESCRIPTION QTY. 85.600.220-0 Frame Sub Assy 7 85.600.220-02R2 Handle 8 85.600.220-09 Front Decal 9 85.600.220-0 Axle 2 0 85.600.220- Battery Tray 85.600.220-2 Burner Control Box (ON/OFF Switch, Temp Control, Hour Meter) - 806-09 Hour Meter - 85.400.07 Thermostat (Temp Control) - 59.000.03 Burner On/Off Switch 2 85.600.220.3.2 Hose Reel Bracket 3 85.604.04 Brake Assy 4 85.660.008 Nozzle Grommet, Black 5 5 85.660.020F 3 Flat-Free Tires 4 6 N/A Flat Washer, M20x40 Zinc Plated 8 7 N/A Nylock Nut, M8 4 2 N/A M8X80 Carriage Bolt, Zinc Plated Grade 8.8 22 N/A Hex Nut, M8-Plated 23 N/A Flat Washer, M8X6, 2mm Zinc Plated 20 24 N/A M8X25 -.5 Hexhead Bolt-Zinc Plated 4 25 N/A Nylock Nut, M8-Zinc Plated Grade 0 27 N/A Nozzle Gromet, Black,.75 Bore Diameter 28 N/A Flat Washer, M0X25, 2mm 4 29 N/A Hex Head Bolt, M0X30 8 30 N/A M0 Nut, Serrated-Flange 2 3 N/A Flat Washer - M0X20, 2mm Zinc Plated 4 32 N/A M0X50, Hexhead - Grade 8.8 Zinc Plated 4 33 N/A Flat Washer, M6X.5,.7mm Zinc Plated 34 N/A Bolt, M6X25 - Hex Head, Steel Plated 4 35 N/A Nylock Nut, M6, Zinc Plated 7 36 N/A M8X55, Flange Head, Grade 8.8 Plated 6 37 N/A Serrated Flange M8 Nut, Locknut 0 38 N/A Bolt, M8X60, Hex Head, Steel Plated, 8.8 Grade 2 39 N/A Bolt, Hex Head, M8X55 4 4 N/A Wheel Spacer 4 43 N/A M8X80 Flange Head 4 - KIT23 Valve Kit (Sold Separately) - RKI53 Seal Kit (HP) (Sold Separately)
EZ Series 44 - Triplex GENERAL PUMPA member of the Interpump Group PARTS LIST ITEM PART NO. DESCRIPTION KIT NO. QTY.. 442064 Manifold 2. 9937500 Screw 8 3. 9670400 Washer 8 4. 9038400 O-ring 23 6 5. 36200366 Valve Seat 23 6 6. 3620076 Valve 23 6 7. 94737600 Spring 23 6 8. 3620255 Valve Cage 23 6 9. 90384700 O-ring 24 6 0. 98222600 Cap Screw 24 6. 36750 Valve Assembly 23 6 2. 9980700 Screw 4 3. 5050074 Bearing Cover 4. 44280 Spacer 5. 90409700 O-ring 6. 9832800 Ball Bearing 7. 906400 Oil Seal 23 3 8. 4400022 Crankcase 9. 9820300 Oil Dip Stick 22. 4405066 Piston Guide 3 ITEM PART NO. DESCRIPTION KIT NO. QTY. 23. 44030022 Connecting Rod 3 24. 90392000 O-ring 25. 4460022 Rear Cover 26. 9983700 Screw 5 27. 90358500 O-ring 28. 9820400 Cap Screw 29. 97734000 Pinr 3 30. 96696700 Washer 3 33. 44040266 Plunger, 3 mm 3 37. 50200074 Rail 2 38. 9670600 Washer 4 39. 99303700 Nut 4 40. 9036200 O-ring 56 3 4. 44080370 Packing Retainer 56 3 42. 4426270 Intermediate Ring 56 3 43. 90507600 Packing 53,56 3 44. 90260200 Packing 53,56 3 45. 440025 Head Ring 56 3 46. 9820000 Cap Screw 47. 9827600 Cap Screw ITEM PART NO. DESCRIPTION KIT NO. QTY. 48. 96738000 Washer 49. 9675400 Washer 50. 9896600 Cap Screw 5. 90260300 Seal, Low Pressure 53,56 75. 90063500 Retaining Ring 76. 4402265 Crankshaft (EZ4040G) 4402265 Crankshaft (EZ4035G34) 44020965 Crankshaft (EZ4030G34) 77. 9856800 Roller Bearing 78. 90409700 O-ring 79. 99275500 Screw, 5/6 x 4 99334500 Screw, 3/8 x 4 80. 96702000 Washer, 8 mm 4 9670400 Washer, 0 mm 4 8. 005822 Gas Flange 82. 9069000 Oil Seal 83. 96693800 Washer 4 84. 999200 Screw 4 REPAIR KITS KIT NO. K23 K23 K24 K53 K56 ITEM NO s INCLUDED IN KIT NUMBER OF ASSEMBLIES IN KIT NUMBER OF CYLINDERS KIT WILL SERVICE 7 4, 5, 6, 7, 8, () 9, 0 43, 44, 5 40, 4, 42, 43, 44, 45 5 3 6 6 3 3 3 3 3 TORQUE SPECS* Pos. Ft/lb N-M 2 4.7 20 0 95.9 30 2 7.3 0 26 7.3 0 28 4.7 20 46 29.4 40 47 29.4 40 50 9.6 3 79 4.7 20 84 7.3 0 * Decrease torque by 20% if threads are lubricated
55 56 2 2 3 4 5 4 6 7 8 9 0 2 3 4 6 5 7 33 8 23 9 26 22 2425 2 20 30 33 29 28 27 35 34 35 46 47 48 49 50 45 44 43 42 4 40 39 38 68 37 36 67 58 59 54 53 52 5 69 67 "D" VERSION Ø 3/4 58 59 64 70 66 TYPE F25 "D" VERSION Ø 64 7 66 TYPE F40 62 35(6) Valves Kit 286 5(3) Pistons Kit 287 Repair Kits 38(3) 37(3) 40(3) 42(3) Water Seals Kit 289 Repair Kits 4(3) 54 44(3) 46 64 Oil Seals Kit 288 7() 8() 9() (4) 2(2) 5() 7(2) 8() 9() 2() 22() 26() O-Rings Kit 290 Special Parts / Kits Code Description Qty. 36(3) Support Ring Kit 29 2 3 4(2) 5 6 8 7 9 0 2 3 5 4 Unloader w/o handle Kit 2280 w/handle Kit 4028 Pos Code Description Qty. Pos Code Description Qty. Pos Code Description Qty. 980300 Nut M6 39 98570 Piston guide 3 AR6456 Oil 2 2760420 Grub screw M6x2 40 770260 O-Ring Ø23.52x.78 3 Oil CapaCity - 6 Oz 3 980540 Unloader knob 4 260440 Gasket 3 4 980220 Spring plate 2 42 640070 O-Ring Ø3.95x2.62 3 Special Parts / Kits 5 276040 Spring 43 276030 Spacer 3 Code Description Qty. 6 2760400 Valve piston 44 260460 Oil seal 3 42304 EZ Start assembly 7 226000 O-Ring Ø6.02x2.62 45 276000 Pump body 286 Valve kit - up to 3200 PSI 8 66090 O-Ring Ø6.07x.78 46 266740 Bearing cap 42302 Valve kit - above 3200 PSI 9 276020 Ring 47 260790 Circlip Øi52 2280 Unloader kit up to 3200 PSI 0 2760050 Piston guide 48 780550 Snap ring no knob with seat 200690 O-Ring Ø5.6x.78 4 2760340 Bearing mr x 42369 Unloader kit above 3200 PSI 2 394280 O-Ring Ø2.42x.78 2 49 780490 Bearing no knob with seat 3 2260070 By-pass jet 50 88030 Oil cap 4228 Unloader kit above 3200 PSI 4 2760090 Seat 5 2760040 Piston 3 with knob without seat 5 77040 O-Ring Ø.x.78 52 780050 Piston pin 3 4229 Unloader kit above 3200 PSI 6 982520 Hose nipple 780040 Con rod Aluminum mr x 3 with knob with seat 8 250280 Ball 53 78070 Con rod Bronze 3 42527 Complete manifold with EZ start 9 560520 Spring 54 2760280 O-Ring Ø0.27x2.62 276920 Complete manifold non EZ start 20 2760230 Detergent injector 3/8 G 55 80290 Bolt M6x2 (7 in/lbs) 4 276050 Bare manifolds with EZ start 2 2760270 O-Ring Ø2x 56 27600 Rear cover 2760330 Bare manifolds non EZ start 22 47020 O-Ring Ø9x 2760350 Bearing mr x 23 276020 Injector insert 58 3290 Bearing 24 2760200 Spring 59 32080 Snap ring 25 276030 Jet 62 276920 Complete pump head w/o EZ start Legend 26 460430 O-Ring Ø4x2.5 62 2769209 Complete pump head EZ-start 27 80080 Bolt M6x50 (92 in/lbs) 8 64 48067 Oil seal Ø 5 Ø 5 Ø 5 Ø 5 28 38550 Lockwasher 8 66 80030 Bolt M8x20 4 For For x For For r 2760020 Head - w/o EZ-start 67 820440 Set screw M6 RSV2.5G25 RSV3G25 RSV3.5G35 RSV4G30 276050 Head - Bare EZ-start 780340 Hollow shaft Ø m 29 2760330 Head - Bare w/o EZ-start 780920 Hollow shaft Ø For m For 30 2760630 EZ-start plug 68 780330 Hollow shaft Ø r RSV3G30 RSV4G35 33 2760260 Plug /4 G 2 780590 Hollow shaft Ø3/4 3GPM #9 RSV4G40 For 34 276080 Plug (442 in/lbs) 3 69 780600 Hollow shaft Ø3/4 2.5GPM #0 RSV3G34 35 2769050 Complete valve 6 70 780580 Flange F25 x RSV3G35 36 2760220 Support ring 3 7 2760290 Flange F40 m r 37 34276 Gasket 3 38 98580 Ring