metallurgy power industry mechanical engineering chemical industry paper industry smart software solutions Company presentation

metallurgy power industry mechanical engineering chemical industry paper industry smart software solutions Company presentation

Establishment of the Company Number of employees exceeded 10 Establishment of the branch in Senica s Industrial Park Turnover exceeded 1 mil EUR Certified as an ABB Authorized Value Provider

mmetalurgia etallurgy power energetika industry mechanical strojárstvo engineering chémia chemical papierenský industry paper priemysel industry About O spoločnosti the Company Datakon Spoločnosť s.r.o. Datakon Company s.r.o. ranks patrí among medzi popredné the leading a and stabilné stable spoločnosti companies na at slovenskom the Slovak market. trhu. Poskytuje It provides komplexné comprehensive inžinierske automation služby services v oblasti in the metalurgie, field of metallurgy, papierenského paper industry, priemyslu, mechanical strojárenstva, engineering, energetiky power a iných industry odvetviach and other priemyslu. industrial branches. Datakon Company was established in 1998 Firma as a software Datakon Company s.r.o. vznikla focusing v roku on 1998 the industrial ako automation. softvérová spoločnosť zameraná na priemyselnú automatizáciu. The Company employees have deep knowledge Zamestnanci and experience spoločnosti related majú hlboké to the control vedomosti of complex a skúsenosti technological súvisiace s processes riadením that zložitých the technologických Company utilized procesov, at successful ktoré execution firma zúročila of the vo projects forme úspešnej not only in realizácie Slovakia rozsiahlych projektov nielen na Slovensku, ale aj but also abroad (Germany, China, Poland, Saudi v zahraničí Arabia, (Nemecko, India, USA, Čína, etc.) Poľsko, Saudská Nowadays, Arábia, India, Datakon USA a iné operates krajiny). in the market as an engineering Company capable of delivering V súčasnosti large pôsobí technological Datakon ako units komplexná in the field inžinierska of industrial spoločnosť, process ktorá control. je schopná dodávať veľké funkčné celky v oblasti riadenia priemyselných technológií. 3

Our team of professionals is here for you. Our Team The priority of Datakon Company is not only to keep but mainly to enhance the quality level of the services provided to customers. For that reason the employees attend regular trainings related to new technologies and software tools, participate in team consultations and last but not least are stimulated to self-education. Datakon Company is composed of the work teams divided on the basis of: - Work experience SENIOR and JUNIOR engineer - Specialization SYSTEMS, DRIVES, VISUALIZATIONS Our employees are specialists trained for ABB, SIEMENS, InTouch, Wonderware, EPLAN systems. Work teams are led by project managers and site managers. Company offers its customers the benefit of risk elimination through utilization of sophisticated engineering methods: - Testing and tuning of new SW in a simulation mode at our testing center - On-line shadowing comparison of outputs of the original SW blocks with the ones from the new SW blocks in a real time.

metallurgy power industry mechanical engineering chemical industry paper industry Services and solutions We provide a wide range of high-quality services to our customers based on our long experience, proved solutions and innovative approaches such as software shadowing that means nearly zero risk to our customers at the start-up of their production facilities. Automatization of technology units Maintenance and production support Electrical Engineering - HW and SW turnkey deliveries - AC and DC drives for all applications - Design of the DCS and PLC system - Design of the HMI / SCADA systems - Modernization and Revamping of the production lines - Simulations and testing through shadowing - Project Management - Detailed observation and improvement of the control software - Searching for cost saving opportunities and possibilities to optimize production line control - Service contracts in the field of process automation (HW, SW) - Training of maintenance and production department employees - 24h customer service - Design of the DCS systems - Detailed Engineering Design - As-Built Documentation - Tailor-made solutions - Project Engineering Design made in EPLAN - Project and Site Management - CE certification of the production lines and equipment

Certified Company

metallurgy power industry mechanical engineering chemical industry paper industry Experience and references Datakon has long and extensive process control related experience in the fields of metallurgy, mechanical engineering, power industry, pulp and paper industry, water management and many others. This experience and knowledge has been successively put into practice in the following applications: Steel-Making Converters Continuous Casting Lines Cold Rolling Mills (Temper Mill, 4-Stand Rolling Mill, 5-Stand Rolling Mill) Process Lines (Pickling, Annealing, Hot-Dip Galvanizing, Tinning, Color Coating Lines) Steel Sheet Levelers Cut-To-Length and Slitting Lines Strip tension control Paper mills drive control Paper recoiling and cutting Pulp manufacturing Drive applications Conveyor and packaging line control systems Process sequence control Food processing machine automation Water Management and Cooling Material tracking Level, pressure and flow control Mathematical modelling of production processes Drives ABB ACS600, ACS800, DCV700, DCS600 Siemens SIMOVERT, MASTERDRIVE, SINAMICS, MICROMASTER, SINAMICS DCM, SIMOTION SEW Eurodrive MOVITRACK, MOVIDRIVE FANUC Robots, EMG icon HMI Visualizations ABB Operate IT, 800xA, Process portal, Advant Station 500 Siemens WinCC, WinCC flexible, Operator s panels Wonderware Wonderware InTouch GE Digital Cimplicity Proficy PLC & DCS Systems ABB 800xA, AC800M, AC450, AC110, AC31 AC500, AC160, AC70, APC, PEC800, AC800F, Freelance, Operator s panels Siemens SIMATIC S7-300, S7-400, SIMATIC S5, S7-1200, S7-1500, SIEMENS PCS7 PILZ PSS3000, PNOZ Multi

Upgrade of HMI System and PLC in Process Water Station Network of Saudi Iron & Steel Co. (Hadeed) Year 2015 2016 l Saudi Iron & Steel Co. Hadeed, Saudi Arabia Replacement of 5 x PLC ABB AC450 and 2x PLC AC110 for 5x PLC AC800M Number of I/O signals: 10.000 Number of operator stations: 7 Number of HMI screens: 300 Regulation of cooling water for Steel-plant, Conti-casters, Hot and Cold Rolling Mills Supply of drinking and firefighting water Production of demineralized water, Gas distribution system Sea water pumping station and electrolysis WWTP, emulsion decomposition and neutralization plant Hardware engineering (Basic, Detail) Manufacturing and delivery of Switch Gears Project Management Manufacturing of Electrical Panels and development of PLC Software for new Tin-Free Chemical Treatment at ETL No 2 Year 2015 2016 l Continuous Electrolytic Tinning Line, Slovakia Integration of the new tin-free technology into the ETL line Regulation of the new chemical treatment section PLC: SIMATIC S7-400F New Drives: 7x SINAMICS G120-DP, 25x SINAMICS S120-DP Number of I/O signals: 310 Number of HMI screens: 30 Safety PLC 50 I/O, Profisafe Control of the 4 external PLCs Manufacturing and delivery of electrical panels Project Management

metallurgy power industry mechanical engineering chemical industry paper industry Upgrade of the levelers and drum shears control system Year 2014 2016 l Arcelor Mittal Gonvarri, Senica, Slovakia Regulation of the STAM line levelers through PLC Simatic S7-300 Replacement of the drum shear control for SIMOTION / Simatic S7-300 Drum shear stroke rate: 120 cuts / min Max. Cutting speed: 100 m/ min Max strip thickness: 3 mm Development of new control blocks for control of levelers and drum shears. Replacement of HMI screens for levelers and shears control Commissioning and guarantee service 24/7 Hardware Engineering (Basic, Detail) for SW and electric part Manufacturing of the electric switchgears and their installation Project Management Modernization of visualization. PM17 Paper Machine Year 2015 l Mondi SCP, Ružomberok, Slovakia Replacement of the obsolete HMI AS500 operator stations for ABB 800xA Number of the operator stations: 5 Number of graphic screens: 350 Number of visualized I/O signals: 15.700 Design of new graphic elements Automatic conversion of the graphic screens Addition of 5,100 text fields in the SK / EN bilingual format

Construction and commissioning of the OSB plank production line including 16-daylight press Year 2014 2015 l Kronospan Egorievsk, Russia Control System: Siemens Simatic S7 400, Number of I/O signals: 2.000 Number of HMI screens: 100 (InTouch SW) Design of the Sensor Location on the line structure Commissioning of the ProfiBus and Ethernet communication Development of the application SW Setting-up and fine-tuning of the Sinamics S, Sinamics G frequency converters Testing of movements in the manual mode and commissioning of the automatic mode Commissioning & start-up of the line in the automatic mode and manufacturing of the 1st plank Production start-up, SW modification and optimization during production based on the Customer s requests. Modernization of the ABB APC control system for AC800M Year 2012 2013 I Continuous Annealing Line, Slovakia Replacement of PLCs in the course of oneday shutdowns with no possibility of tuning during commissioning Gradual replacement of the obsolete ABB PLC for AC800M Number of drives: 91 Replacement of the obsolete ACV701 switch gear for ACS800, Shadowing - parallel testing of the old and new PLCs prior to replacement Hardware Engineering (Basic, Detail)

metallurgy power industry mechanical engineering chemical industry paper industry Modernization of the STAMCO slitting line Year 2011/2014/2016 I Arcelor Mittal Gonvarri, Senica, Slovakia Replacement of 6 pcs of original DC converters for ABB DCS800 Replacement of PLC Simatic S5 for Simatic S7-400 Number of I/O signals: 1.200, replacement of remote I/O New HMI screens Replacement of the original strip guiding system for the new EMG system (down-coiler and cutting knives) New control of strip tensions and speeds Moderation carried out in the course of 4 planed shutdowns Hardware engineering (Basic, Detail) Manufacturing of the electrical switch gears and their installation Project Management Overall reconstruction of the Laser Welding Line Year 2012 2013 I Arcelor Mittal Tailored Blanks, Senica, Slovakia New control system: PLC Simatic S7-300 Delivery of Servo-Drives (SEW) and safety circuits (SICK) Design, installation, connection and commissioning of the switch-gears Development of the application SW Integration of the Laserline diode laser and Temate automatic weld quality inspection system into the line control system. Design and development of the line visualization including operator controls Line commissioning and start-up Hardware Engineering (Basic, Detail) Project Management

Regulation of the Iron Ore Direct Reduction Process Year: 2011 2015 I 4 DRI furnace control projects (Direct-Reduced Iron) Delivery and commissioning of the complete ABB 800x1 control system Number of I/O signals: 5.000 I/O, Control System with redundant PLC AC800M Number of operator stations: 5 Number of HMI screens: 250 Regulation of DRI process chemical reduction of the iron ore by means of natural gas Control of the iron ore charging into DRI and furnace output product Water management system, de-dusting, Briquetting line HW engineering (Basic, Detail) Manufacturing of the switch gear Project Management Modernization of the Biomass Boiler Room Control System Year 2010 2011 I K3 and K4 Boilers, Bučina Zvolen, Slovakia Installation of ABB 800xA, 2x AC800M new control system Number of operator stations: 5 Number of graphic screens: 150 Number of I/O signals: 2.500 Control of new fuel transportation system and ash management Integration of the new B&R turbine control system Integration of the existing PLC ABB 2x AC110, 4x AC31, 2x Simatic S5

metallurgy power industry mechanical engineering chemical industry paper industry Modernization of the 4-Hi Skin-Pass Mill control system and drives Year: 2008 2009 I 4-Hi Skin-Pass Mill, Arcelor Mittal Steel, Krakow, Poland Replacement of analog control for ABB 800xA, AC800PEC control Number of graphic screens: 50 Number of I/O signals: 4,500 Development of the control SW Regulation of all rolling mill drives Control of auxiliary systems Regulated power of the drives 3.6 MW controlled through ABB DCS800 converters Max. Rolling speed 1,300 m/min. HW engineering (Basic, Detail) Project Management Upgrade of the Skin Pass Mill Control System Year 2015 2017 Replacement of the Skin-Pass Mill Control System at the Hot-Dip Galvanizing Line New Control system: S7-400H Number of I/O signals: 750 Number of HMI screens: 30 Replacement of, 5 pieces of the obsolete PLC CEGELEC, PLC TSX for PLC S7 300 Manufacturing and delivery of switch gears Manufacturing and delivery of the operator s pulpits HW Engineering (Basic, Detail) Project Management

Top Management Ing. Dalibor Tóth Dipl-Ing. Electrical Engineering CEO Executive Technical Director Field: Technical and project management In the early years of his career he worked at ABB and U.S.Steel Košice, s.r.o. In 1998 he became a founding member of the Datakon s.r.o Company. He has extensive experience in the fields of engineering team management, financial and project management, system design and installation of the process and automation systems in many industrial areas. His precious experience are related to successful finding of new business opportunities, execution and management of large projects in China, Sweden, Germany, Saudi Arabia. Ing. Marián Jirásek Dipl-Ing. Electrical Engineering CEO Executive Commercial Director Field: Project Management and Trade In the early years of his career he worked at U.S.Steel Košice, s.r.o. Since 2002, he has been an executive member of Datakon Company. Over the years he gained extensive experience in the fields of maintenance and engineering team management, software design, electrical installations as well as installation of technological units, furthermore, in the fields of processes and automation systems project management in many industrial areas as well as in concluding contracts with business partners and business negotiations with American and European steel companies.

metallurgy power industry mechanical engineering chemical industry paper industry PLACE PROJECT DESCRIPTION CUSTOMER CONTROL SYSTEM

Rozvojová 2 / 1st oor 040 11 Košice Slovakia Slovakia