Zip's Truck Equipment 316 W. Milwaukee Street New Hampton, Iowa 50659 Phone: 641-394-3166 Fax: 641-394-4044 Visual Inspection Page: 1 of 6 Customer: Division: null Address: Phone: Reference #: 1GBJC39184E176817 Equipment Type: Light-Duty Tow Truck Order #: Event Performed: Light Duty Wrecker Inspection Inspected On: 09/21/15 2:04 PM CDT Result: Pass Total Score: Inspected By: : Iowa Shop Service Tech 1 Light-Duty Tow Truck- * Year: 2004 * Make: Chevrolet * Model: 3500EC * Engine Model: 6.6L * Fuel Type: Diesel * Transmission Type: Automatic * Odometer Reading: 283,856 Rear Vision Camera System/Brand: Remote Keyless Entry: - AgSafe * Cab to : 60" * Wheel Base: 162" Wheel Type: * Cab Color ONLY: White/Blue * Body Make: Century * Body Model: 312 * Body Serial Number: 312-0325-D03 Body Width: 86" * Beacon/Lightbar Model: Directional Lightbar/Brand: PTO Type: Switch Panel & # Of Switches: Remote Controls: * Wrecker Body/Pylon Color: Stainless Steel Wheel Simulators LED - Signal Hot Shift In Dash - 5 Corded In Cab 4 Button White/Black/Blue * Brake Type: Hydraulic * Suspension Type: Spring * Air ing: * Radio: AM/FM * Driver Seat: Rear Passenger Seat: Windows: Door Locks: Cruise Control: Tilt Steering Wheel: Flooring: Floor Mats: Bug Shield: Sunvisor: Split Cloth w/head Rests & Center Console Cloth Bench w/head Rests Power Power with Remote Rubber or Vinyl Rubber or Vinyl * Bumper: Chrome Grille: Chrome Front Tow Hooks: 2 Engine Block Heater: Jumper Cable Plug/Where: Running Boards/Nerf Bars: Mirrors: Cab Roof Marker Lights: Tread Type Rear: - In Bumper Running Boards Power Swing Out Mud & Snow * Tire Size-Front: LT225/75R16 Tire Depth-Front: 9/32"
Page: 2 of 6 * Tire Size-Rear: LT215/85R16 Tire Depth-Rear: 8/32" Wrecker Body Fenders: # of Winches: 2 Winch Brand: Winch Clutch Release: Cable Tensioner: Pylon: Work Lights: Toolbox System: Dual Controls: Rear Safety Chains: Light Plug Ins: Hook Up Lights: Fiberglass Fenderettes Ramsey Standard Steel LH & RH CR6 * Wheel Lift: Wheel Lift Style: Self Loading Dollies: Dolley Crossbars: Auto-Grip Steel Engine Check Ability to Start Engine Blow-By Check Engine Starts No Noticeable Blow-By Issue Oil leak observed (see ) -Minor oil leaks Can set for quite awhile and no spots on floor. The oil cooler was leaking a little and was getting into coolant. Was flushed and replaced all oil cooler gaskets Automatic Transmission Check Other Transmission Manual Transmission Check Shifting Clutch Operation Throw-Out Bearing Transmission Noise Other Transmission Overall Body Other Overall Body notes Fair Cab Exterior Hood Right Fender Left Fender Grille Back of Cab Driver Side Door Passenger Side Door Roof Other Cab Exterior Fuel Tank Appearance Entry Steps Head-Light Doors Battery Box Driver Side Door Hinges Rusted In In In -Rear door handle. Was replaced and front latch was replaced -Rear door has some rust. Rear door handle was replaced -Rockers are rusty Engine Noise Engine Warning Lights Engine Water Leaks Performance Engine Mounts Other Engine Engine Brake Engine sounds are normal No Check Engine -Check engine was on for glow plugs being bad. All Lights are on were replaced No Water Leaks In Batteries of Cables of Batteries Load Testing In Pass Cooling System Radiator Fan Fan Clutch Fan Shroud Water Hoses Fan Belt Other Cooling Automatic Transmission Check Transmission Operation In In Cracked but epoxied it back together In Transmission Passenger Side Door Hinges Glass Windshield Driver Side Window Passenger Side Windw Back Window Other Glass Overall Interior Other Overall Interior Good Interior Drivers Seat Passenger Seat Rear Seat Floor Mat Instrument Cluster Dash Door Panels Electric Door Locks Electric Windows Good In -Needs sent in for some gauges not working. Was repaired In -Passenger side loose. Was repaired Fair Operate Properly -Drivers needs work. Was replaced
Page: 3 of 6 Interior Other Interior Air Vents Door Handles Other Interior In In Windshield Wipers Wiper Arms Wiper Blades Washer Tank Washer Control Switch In In Need of Repair -Replaced Heating Heater Controls Fan Motor Heater Other Heat Excellent Heats Appropriately Air ing In Good Operating -Center console latch not working. Headliner coming down. Latch was repaired and headliner was put back up with buttons Lubed latch. Brakes Applied Brakes Brake Adjusters Air Lines Low Air Pressure Warning Front Brake Drums Pusher Brake Drums Front Brake Calipers Front Drive Brake Drums Front Brake Linings Rear Drive Brake Drums Rear Brake Calipers Pusher Brake Linings Front Drive Brake Linings Rear Drive Brake Linings Emergency Brake ABS Light Brake apply normally In - from On Truck Inspection In In -on truck visual 50% or Better In 60 or Better -We're replaced Showing Normal (Not on) Air ing Controls Brake Pedal Pads In Electrical System- Chassis Interior lights Turn Signals Head Lights Alternator Guages Dash Lights Cab Marker Lights Problem with -Switch in drivers latch dose not turn dome on. Big Interior Lights (see dome not working. Switch and bulb replaced ) Some Lights -Need work. All repaired Inoperative Operate Bad Gauges (see ) Dash Lights Inoperative (see ) Marker Lights Perform -Sending out. Repaired -Some not working. Repaired Other Brake Air Dryer Wheels Front Rims/Wheels Pusher Rims/Wheels Front Drive Rims/Wheels Rear Drive Rims/Wheels Fronts Nut and Studs Pusher Nut and Studs Wheel In Good Wheel In Good In Front Drive Nuts and In Studs (2) (2) Rear Drive Nuts and Studs Wheel Simulators Front In Back-Up Lights Back-Up Alarm 4-Way Flashers Windshield Wipers Other Electrical System Cruise Control Engine Throttle Operate Doesn't Operate Perform (Note Type) Electric -New Drive-Line U-Joints Rear Differential Transfer Case Other Drive-Line Hangar Bearings In In good condition In -Replaced with new one Brakes Air Compressor System Air Leaks Wheel Simulators Pusher Wheel Simulators Front Drive Wheel Simulators Rear Drive Aluminum Wheels Front Aluminum Wheels Pusher Aluminum Wheels Front Drive Aluminum Wheels Rear Drive In Wheel Hubs Front Wheel Seals Front Drive Wheel Bearings Front Wheel Bearings Pusher Wheel Seals Front Drive Wheel Seals Oil Filled Hubs Front Drive Rear Drive Wheel Seals In Not Adjusted but No Issue Visible Checked In Good In
Page: 4 of 6 Wheel Hubs Oil Filled Hubs Front Pusher Wheel Bearings Oil Filled Hubs Pusher Oil Filled Hubs Rear Drive Rear Drive Wheel Bearings In Tires Front Pusher Front Drive Rear Drive on Tires In Fair 50% or Better In 60% or Better Exhaust Systen Manifold Exhaust Tubing Muffler DPF System Emnsions Warning Light Exhaust Shield Exhaust Stack Exhaust Mounting Bracket In -Repair one broken stud. Done In Showing Normal In In Good Condtiion Frame Integrity of Frame In good Suspension Air Bags Air Leaks Air Lines Spring Packs Front Spring Hangars Rear Spring Hangars Radius Arms Rear Suspension Bushings Air Leveling Valve Steering and Front Steering Pump Steering Lines Steering Sector King Pins/Ball Joints Steering Shaft Pitman Arm Drag Link Tie Rod Toe in Check 4x4 Hubs Steering Wheel Steering Wheel Position In In Good Operating In Good Operating In In -Was loose. In Tightened castle nut and replaced cotter pin In In Not Checked Wheel In Good Condtion Wheel is Not Centered When Driven Fuel System Fuel System Fuel Gauge Fuel Tank Fuel Fill Fuel Lines Fuel Filter Glow Plugs or Exhaust Heater Glow Plug Operation Intake Manifold Heater Works In Fills In Not Replaced Glow Perform -All new Fluids Windshield Washer Engine Oil Radiator Anti-Freeze Transmission Fluid Transfer Case Oil Front Drive Rear Drive Battery Acid Levels Hydraulic Oil Brake Fluid Power Steering Fluid Winch 1 Oil Winch 2 Oil Winch 3 (Above Cab) Oil Full Changed and Full Full and Tested to 20 Below Full Full At Proper Level At Proper Level At Proper Level Filled to Proper Level Filled to Prope Level Filters Water Filter Engine Oil Filter Transmission Oil Filter Fuel Filter Carrier Hydraulic System Overall Wrecker Body Overall Condtion Wrecker Body Body Sides Condtion Body Deck Front of Body Conditon Body Side Side Rail Cap Conditon (2) Driver Side Tool Box 1 Conditon Passenger Side Tool Box 1 Conditon Tunnel Tool Box 1 Conditon Tail-Board Replaced Original (Not replaced) Original (Not replaced) Not Changed Fair Surface Rust (See ) Rust Holes in Floor Minor Scratches or Marks In Fair Condtion Power Take-Off Operation PTO Warning Light Shifting Mechanism Air Leaks No Does Not Have a PTO Warning Light Electrical Switch Working Properly -Floor needs repairs. Patched
Page: 5 of 6 Hyraulic Pump Operation Pump Pressure Pump Flow No Pump Appears to Operate Bed - Not Tested Not Tested Controls & Valve Operation Control Levers and Rods Knobs Hydraulic System Hoses Hydraulic System Leaks Winch Hoses Boom Lift Cylinder Hoses Boom Extension Cylinder Hoses Wheel-Lift Tilt Cylinder Hoses Wheel-Lift Extend Cylinder Hoses (2) Wheel-Lift Up/Down Cylinder Hoses (2) Hydraulic Pump Hoses Hydraulic Filter Bed Lift Cylinders Extend Cylinder Wheel-Lift Tilt Cylinder Wheel-Lift Extend Cylinder Wheel-Lift Claw Cylinder Drivers Side Wheel-Lift Claw Cylinder Passenger Side No -Leaking solenoids for remote control Repaired 2 solenoids 2 caps 2 shafts 2 o rings/gaskets 1 coil Filled back up with fluid recheck all functions normal no leaks Loose and Worn Pins and Rod -Loose but operates all functions fine Connections In In Operating No No No No No No No No No No No Oil Leaks No Oil Leaks Cylinder Conditon Boom Lift Cylinder Boom Extend Cylinder Wheel-Lift Extend Cylinder Wheel-Lift Tilt Cylinder Wheel-Lift Lift Cylinder Wheel-Lift Lift Claw Cylinders Pylon In Winch Free-Wheel Mechanism Winch 1 Free-Wheel Mechanism Winch 2 No -Frozen. Loosened and lubed freespool -Frozen. Replaced freespool lever and lubed Winch Free-Wheel Mechanism Winch 3 Housing Winch 1 Housing Winch 2 Housing Winch 3 Operation Without Load Operation Without Load Test Operation Loaded Test Operation Winch 1 Cable Winch 2 Cable Winch 3 Cable In -Safety clip. Repaired In -Safety clip. Repaired Wheel-Lift L-Arms/Scoops L-Arm Straps L-Arm Storage Driver Side Claw Passenger Side Claw Driver Side Slide Tray Passenger Side Slide Tray Passenger Side Slide Tray Locks Driver Side Slide Tray Locks Driver Side Front Stops (Vulcan) Passenger Side Front Stops (Vulcan) Driver Side L-Arm Swivel Passenger Side L-Arm Swivel Center Pivot Pin and Bushing Wheel-Lift Cross-Bar Pins and Bushings Extension Tube Outer Wheel-Lift Assembly Wheel-Lift Swivel Lock Pins Wheel-Lift Swive Removeable Lock Pins Scoop Locking Pins and Chains Driver Side Claw Cylinders Main Pivot Pin for Tilting Wrecker Electrical Systems Switch Panel Overall Wiring Bed Wiring Harness Junction Boxes Marker Lights Driver Side Turn Signals Upper Passenger Side Turn Signals Upper Replaced with New In Fair In Fair In In In -Pivots are worn. Replaced pins and bushings Welded on new skid pad -Pivots are worn. Replaced pins and bushings Welded on new skid pad In -Welded on new skid pads In Fair Conditon In In In Pin Loose or Worn Cracked But inside tool box -Pivots worn but usable
Page: 6 of 6 Wrecker Electrical Systems Driver Side Turn Signals Upper Lower Passenger Side Turn Signals Lower Extra Warning Lights Extra Clearance Lights UpperWork Lights Lower Work Lights Work Lights Mounted Near Winch Beacon Light 2 Beacon Light 3 Beacon Light 1 Tow Light Plug at Tail-Board In Wrecker Mounting System Rear Bed Mounting Brackets (2) Brackets and Bolts in Good Shock Absorbers Front Shocks Rear Shocks Tool Boxes Box Driver Side 1 In Fair Box Driver Side 2 Box Passenger Side 1 In Box Passenger Side 2 Fenderettes Drivers Side Passenger Side Wrecker Lubrication Lift Cylinder Pins Tilt Cylinder Pins Wheel-lift Tilt Pin Wheel-Lift Cross-Bar Pivot Pin Upper Wheel-Lift Extension Slide Pads Lower Wheel-Lift Extension Slide Pads (2) Wheel-Lift Lift Tower Wear Pads Wheel-Lift Arm Pins and Bushings Tool Box Hinges and Latches In In Lubricated Chains Rear Safety Chains J-Hook Chains In In Tow Sling Sling Arms Sling Belts Top Lift Bar Lower Lift Bar Chassis Lubrication King Pins/Ball Joints Tie-Rod Ends Drag Link Steering Shaft Drive-Line U-Joints Spring Shackles Door Locks and HInges Wrecker Mounting System Front Bed Mounting Brackets Lubricated Brackets and Bolts in Good