Full Size Interlock Switch with Locking Solenoid HSC Key features include: Rugged Aluminum Die-cast Housing With the actuator mounted on a movable door, and the switch on a machine, the door can be mechanically locked when closed. Greater Safety: The door is unlocked by a solenoid lock-release signal from a PLC or another source after the machine has stopped. In the event of power failure or for machine maintenance, the door can be unlocked using a special tool. Flexible Installation: The actuator can be accessed from two directions. Select from four different circuit configurations. IP7 Protection EN088 EN097-5- IEC097-5- ET GS-ET-5 BG standard in Germany Certificate No. 0050030555 Direct Opening Action Functionality Conduit Port: G/ Contact Mechanism (Direct Opening Action) LED Indicator Tubular Clamp Terminal Block (M3) Straight Key (mainly for sliding doors) Two Key Entry Slots L-shaped Key (mainly for hinged doors) Adjustable Key (mainly for hinged doors) Manual Unlocking Entry (M opening) The manual unlocking function: Accessible using a small screwdriver after removing a TORX* screw on the unlocking entry Ground Terminal Terminal Block for the Indicator (M3.5) Key wrench for TORX* screws (included with the switch) TORX* screw *TORX is a registered trademark of Camcar Textron. -38 www.idec.com USA: (800) -IDEC or (08) 77-0550, Canada: (888) 37-IDEC
Specifications Specifications Conforming to Standards EN088, IEC097-5-, EN097-5- GS-ET-9 Operating Temperature 0 to +0 C (no freezing) Storage Temperature 0 to +80 C Operating Humidity 85% RH maximum (no condensation) Altitude,000m maximum Rated Insulation Voltage (Ui) 300V (between LED or solenoid and ground: 0V) Impulse Withstand Voltage (Uimp) kv (between LED or solenoid and ground:.5 kv) Between live and dead metal parts: 00 MΩ minimum Insulation Resistance Between live metal part and ground: 00 MΩ minimum Between live metal parts: 00 MΩ minimum Between terminals of the same pole: 00 MΩ minimum Electric Shock Protection Class Pollution Degree Degree of Protection Vibration Resistance Operating Extremes Damage Limits Class (IEC0) 3 (IEC097-5-) IP7 (IEC059) 0 to 55 Hz, amplitude 0.5 mm 0 m/s (approx.g) Shock Resistance,000 m/s (approx. 00G) Key Tensile Strength when Locked Operating Speed Positive Opening Travel Positive Opening Force Thermal Current (Ith) Rated Operating Current (Ie) Contact Opening Distance Operating Frequency Mechanical Life Electrical Life Conditional Short-circuit Current Recommended Short Protection Rated Operating Voltage Rated Current Coil Resistance Solenoid Unit Indicator Weight Energizing Voltage De-energizing Voltage,500N minimum m/sec maximum mm minimum 0N minimum circuit: 0A, circuit: Rated operating voltage (Ue) 30V 5V 50V AC DC AC DC Resistive load (AC) Inductive load (AC5) Resistive load (DC) Inductive load (DC3) Resistive load (AC) Inductive load (AC5) Resistive load (DC) Inductive load (DC3) 0A 0A A 0A 5A 0.9A 0.9A A circuit:.7 mm max., circuit:. mm min. 900 operations/hour,000,000 operations 00,000 operations (rated load) 00A (IEC097-5-) 50V, 0A fuse (Type D0 based on IEC09-, 09-) V DC 5 ma 58Ω (at 0 C) Rated voltage 85% maximum (at 0 C) Rated voltage 0% minimum (at 0 C) Continuous Applicable Voltage Rated voltage 0% Continuous Applicable Duration Insulation Class Rated Operating Voltage Rated Current Light Source Lens Color Not specifically limited Class B V DC 0 ma LED lamp Red or Green ( mm dia. Lens) 0g Ordering Information HSC - R R - R Indicator Color: R (Red), G (Green) Housing Color: R (Red) Solenoid & LED voltage: (V DC) Diagram No. Blank: NC+NC NO/NO : NC+NC NO : NC+NC NC+NC 3: NC+NC NC www.idec.com USA: (800) -IDEC or (08) 77-0550, Canada: (888) 37-IDEC -39
Part Numbers Part Numbers: Body Item Part Number Description Solenoid Unit Part Numbers: Keys, Wrench & Screwdriver Item Part Number Description HSC-RR- HSC with solenoid interlock (V DC) Attached on the right side of the base HS9Z-A Straight Key (ly for sliding doors). Special key wrench (HS9Z-T) for removing the cover and manual unlocking is included with the switch.. Specify the circuit diagram No. in place of. 3. Specify the indicator color (R or G) in place of *.. Order the key separately (not included with the switch). HS9Z-A HS9Z-A3 L-shaped Key (ly for rotating doors) Adjustable Key Diagram No. Blank: NC+NC NO/NO : NC+NC NO : NC+NC NC+NC 3: NC+NC NC HS9Z-T Special Key Wrench (included with switch) Diagrams Diagrams Diagram No. Blank Diagram No. Diagram No. Diagram No. 3 3 3 3 3 5 Microswitch is linked to solenoid mechanically 7 + + Solenoid Power 5 + Solenoid Power Microswitch is linked to solenoid mechanically 7 + Microswitch is linked to solenoid mechanically 7 + 5 + Solenoid Power 5 + Solenoid Power Microswitch is linked to solenoid mechanically 7 + 8 8 8 8-0 www.idec.com USA: (800) -IDEC or (08) 77-0550, Canada: (888) 37-IDEC
Dimensions HSC-RR-* - using the straight key (HS9Z-A) 30 8.8 9 3.8 RP R.7 0 3.5 ø5. Conduit Port G/ 5.3 30 3.8 9 RP 5 9.5 3.5 0 R.7 ø5. Conduit Port G/ 3 0 RP: Mounting Reference Position Cover.5 ±.0 9.5 3.5.5 5 7 7 0 ø5. 35 0 7 3.5 0 3 Cover -M5 Screws 7.5 8.5 ±.0 3.5 ø5. 7 0 35 0 Mounting Hole Layout HSC-RR-* - using the L-shaped key (HS9Z-A) 30 RP 3.5 0 R.7 ø5. Conduit Port G/ RP.5 30 9.5 R.7 0 5 3.5 ø5. Conduit Port G/ 3 0 Cover 7 7 0 Cover 7 7 0 RP: Mounting Reference Position 7.5 ±.0 9.5 3.5.5 5 ø5..5 3.5 9.5±.0 ø5. 35 0 35 0 0 3 7 -M5 Screws 3.5 Mounting Hole Layout All dimensions in mm. www.idec.com USA: (800) -IDEC or (08) 77-0550, Canada: (888) 37-IDEC -
Accessories Straight Key (mainly for sliding doors) HS9Z-A 7. Key Cover*. -M Tapped Holes weight: g L-Shaped Key (mainly for hinged doors) HS9Z-A 30 9.3 7. R3. -R3. Mounting Holes Key Cover 0 weight: g.5 30 *After installing the key, remove the key cover. 0 Adjustable Key The key angle is adjustable (0 to 0 ) for hinged doors. The minimum radius of the door opening can be as small as 00mm. Stop Film For HS/HS Series (HS9Z-A3) 58 7 0 5 30 R3. Door Hinge Side 33 max. () Angle Adjustment (M3 Hexagon Socket Head Screw) 0 All dimensions in mm. - www.idec.com USA: (800) -IDEC or (08) 77-0550, Canada: (888) 37-IDEC
Precautions In order to avoid electric shock or a fire, turn the power off before installation, removal, wire connection, maintenance, or inspection of the switch. If relays are used in the circuit between the safety switch and the load, consider degrees of the danger and use safety relays, since welded or sticking contacts of standard relays may invalidate the functions of the safety switch. Interlock Switch Safety Precautions Operation Precautions - for all series Do not place a PLC in the circuit between the safety switch and the load. The safety security can be endangered in the event of a malfunction of the PLC. Do not disassemble or modify the switch. It may cause a breakdown or an accident. Regardless of door types, do not use the safety switch as a door stop. Install a mechanical door stop at the end of the door to protect the safety switch against excessive force. Do not apply an excessive shock to the switch when opening or closing the door. A shock to the door exceeding,000 m/sec (approx. 00G) may cause the contacts of the switch to chatter, and a malfunction of the switch may occur. For connection of wires, unscrew the cover. Unnecessary loosening of other screws may cause a malfunction of the switch. Prevent foreign objects such as dust and liquids from entering the switch while connecting a conduit or wiring. If the operating atmosphere is contaminated, use a protective cover to prevent the entry of foreign objects into the switch through the actuator entry slots. Entry of a considerable amount of foreign objects into the switch may affect the mechanism of the switch and cause a breakdown. Do not store the switches in a dusty, humid, or organic-gas atmosphere. HS5B Precautions For Rotating Head Directions The head of the HS5B can be rotated in 90 increments after removing the screws on the corners of the head. Prevent entry of foreign objects into the switch during removal of the head. Tighten these screws with torque designated in the instruction sheet. Improper torque may cause errors. Initial Position Mounting in 3 Different Positions Minimum Radius of Hinged Doors HS9Z-A5 500mm Minimum Radius 00mm Minimum Radius Door Hinge HSB Precautions Wire Connection The HSB has 3 conduit ports, which are closed as a part of the molded switch housing. Make an opening for wire connection by breaking one of the conduit-port knockouts on the switch housing using a screwdriver. When breaking the conduit port, take care not to damage the contact block or other parts inside the switch. Cracks or burrs on the conduit entry may deteriorate the housing protection against water. When changing to another conduit port, close the unused opening with an optional plug (Type No. HS9Z-P). www.idec.com USA: (800) -IDEC or (08) 77-0550, Canada: (888) 37-IDEC -3
Precautions HSE Precautions Wire Connection Make an opening for wire connection by breaking one of the conduit-port knockouts on the switch housing using a screwdriver. Before breaking the knockout, temporarily remove the connector-fixing lock nut from the switch. When breaking the knockout, take care not to damage the contact block or other parts inside the switch. Cracks or burrs on the conduit entry may deteriorate the housing protection. When changing to the other conduit port, close the unused opening with an optional plug (accessory). Plug Plug (For G/) (For G/) Type Type No. No.: HS9Z-P HS9Z-P. This unlocking method is intended for an escape from a machine when a person is locked in. For access to the unlocking entry, an access hole should be opened on the mounting panel. When opening the hole, apply proper protection against water or other foreign objects.. Caution: After the unlocking operation, put the screw back into the unlocking entry for safety. Screwdriver Lid UNLOCK Normal Position UNLOCK Manual Unlocking Position Manual Unlocking Remove the screw located on the unlocking entry at the side of the switch using the key wrench included with the switch. Then insert a small screwdriver into the switch to push the lever inside of the switch toward the indicator until the actuator is unlocked (refer to the diagram on the right). Insert a small screwdriver into the elliptical hole on the back of the switch, then push the lever inside of the switch toward the indicator until the key is unlocked (refer to the diagram on the right). HSC Precautions Regardless of door type, do not use the safety switch as a locking device. Install a locking device independently, for example, using a metal latch (also applicable to Type HSE). The safety switch cover can be only removed with the special key wrench supplied with the switch or with the optional screwdriver (applicable to HSB and HSE). Remove the screw located on the unlocking entry at the side of the switch using the key wrench included with the switch. Then insert a small screwdriver into the switch to push the lever inside of the switch toward the indicator until the actuator is unlocked (refer to the diagram on the right). Screwdriver Caution: After the unlocking operation, put the screw back into the unlocking entry for safety. - www.idec.com USA: (800) -IDEC or (08) 77-0550, Canada: (888) 37-IDEC
Precautions Operation Precautions Applicable Crimping Terminals (Refer to the Crimping Terminal or shown in the drawing below.) HSC Terminals No. to : Use solid or stranded wires only (crimping terminals not applicable). Terminals No. 7 and 8: Crimping Terminal Ground Terminal: Crimping Terminal HSB Ground Terminal: Crimping Terminal Other Terminals: Crimping Terminal HSB, HS5B, and HSE Crimping Terminal 3. min. 3.5 max. L (mm) ø3. min. Crimping Terminal Use an insulation tube on the crimping terminal. Wire.9 max. Approx. mm Insulation Tube 3.5 min. 3.8 max. L (mm) ø. min. Installation Examples (see the diagrams below) Mounting on Sliding Doors Door HS9Z-A 7. max. Crimping Terminal Crimping Terminal Applicable Connectors (As shown below) Use connectors which maintain the IP7 protection. Applicable Connector Dimensions Flex Conduit: VF03 (Japan Flex) www.nipolex.co.jp Steel Connector (G/): ALC-03 (PF3.5): RBC-03PG3.5 G/ or PG3.5 9 mm max. Recommended Screw Tightening Torque HSC: 5.0±0.5 N-m (approx. 50±5 kgf-cm) ( or pcs of M5 hex socket head cap screws) HSB: 5.0±0.5 N-m (approx. 50±5 kgf-cm) ( or pcs. of M5 hex socket head cap screws) HSB: 5.0±0.5 N-m (approx. 50±5 kgf-cm) ( pcs of M5 hex socket head cap screws) HS5B:.0±0. N-m (approx. 0± kgf-cm) ( pcs of M hex socket head cap screws) HSE: 5.0±0.5 N-m (approx. 50±5 kgf-cm) ( or pcs of M5 hex socket head cap screws) Key (HS9Z-A/A) 5.0±0.5 N-m (approx. 50±5 kgf cm) ( pcs. of M hex socket head cap screws) Key (HS9Z-A5/A5).0±0. N-m (approx. 0± kgf cm) ( pcs of M hex socket head cap screws).0±0. N-m (approx. 0± kgf cm) ( pcs of M Phillips screws) The screws are supplied by the user. 30 mm max. Door Stop Mounting on Hinged Doors Latch Applicable Wire Size HSC: 0.5 to 0.75 mm (Terminals No.,, 5 to 8).0 to.5 mm (Terminals No.3,, and grounding terminal) HS5B: 0.5 to.5 mm HSE: 0.5 to.5 mm HS9Z-A HS9Z-A www.idec.com USA: (800) -IDEC or (08) 77-0550, Canada: (888) 37-IDEC -5