Naval & Industrial Products Service & Maintenance - Spare Parts Surveying Services Kto Supply Sas Via Vassallo 10 IT16146 Genoa Ph. +39 010 8681941 info@cappato.net - www.cappato.net Componenti oggetto della modifica: Istruzioni di installazione versione MIB303 Anno 2013 Depuratore centrifugo: eliminazione inverter dal corpo depuratore, cavi alimentazione motore elettrico forniti sciolti altezza depuratore ridotta. Quadro elettrico: aggiunta inverter, PLC con interfaccia MOD Bus o Web Server, dimensioni maggiorate Installazione depuratore su cassetta Quadro elettrico Depuratore Cassetta morchie supporto depuratore
Naval & Industrial Products Service & Maintenance - Spare Parts Surveying Services Kto Supply Sas Via Vassallo 10 IT16146 Genoa Ph. +39 010 8681941 info@cappato.net - www.cappato.net 1 Installazione cavo di alimentazione sul depuratore Cavo elettrico cover limit switch N cavi 2 Cavo elettrico alimentazione motore: N cavi 3 + 1 Cavo con calza metallica di schermatura da mettere a massa Connessione al motore elettrico Inserire il cavo elettrico all interno del telaio depuratore sopra la barra di rinforzo orizzontale. Far scorrere il cavo fino a raggiungere l altra estremità con la scatola chiusura motore elettrico.
Naval & Industrial Products Service & Maintenance - Spare Parts Surveying Services Kto Supply Sas Via Vassallo 10 IT16146 Genoa Ph. +39 010 8681941 info@cappato.net - www.cappato.net 2 - Installazione del depuratore sulla cassetta morchie di supporto Cassetta morchie di supporto Svitare viti di fissaggio. Appoggiare il depuratore rispettando l allineamento con le boccole e il tubo di scarico del depuratore e il foro di scarico Depuratore pronto per l installazione 3 - Connessioni motore all inverter situato nel quadro elettrico Collegare i cavi del motore elettrico sull inverter: 1 U 2 V 3 W
Component Description Outlet Piece Product No. Printed Book No. 1764775-80 Nov 1997 1818075-02 V4 Alfa Laval Marine & Power
Alfa Laval reserve the right to make changes at any time without prior notice. Any comments regarding possible errors and omissions or suggestions for improvement of this publication would be gratefully appreciated. Copies of this publication can be ordered from your local Alfa Laval company. Published by: Alfa Laval Separation AB Marine & Power Division S - 147 80 Tumba Sweden Copyright Alfa Laval Separation AB 1997.
1 Technical Data 1.1 Spare parts X001683A Ref. 1764775 Rev. 1 Item Qty Article No. Description Remarks 1 1 Needle valve 2 Distributor 3 1 543054-08 Pressure gauge 0-2.5 bar 4 1 Non-return valve 1
1 Technical Data Outlet Piece 2
Component Description Strainer Product No. 1763904-01 Printed Book No. Aug 1997 1818081-02 V2 Alfa Laval Marine & Power
Alfa Laval reserve the right to make changes at any time without prior notice. Any comments regarding possible errors and omissions or suggestions for improvement of this publication would be gratefully appreciated. Copies of this publication can be ordered from your local Alfa Laval company. Published by: Alfa Laval Separation AB Marine & Power Division S - 147 80 Tumba Sweden Copyright Alfa Laval Separation AB 1997.
1 Technical Data 1.1 Dimensions X005341A Ref. 1763904 Rev. 1 1.2 Spare Parts X005701A Ref. 1763907 Rev. 1 Item Qty Article No. Description Material Remarks 1 Body Nickel-plated brass 2 1 1763907-01 Strainer insert Stainless steel Mesh 0.8 mm 3 1 1763907-02 O-ring Viton 1818081-02 1
1 Technical Data Strainer 2 1818081-02
Component Description Connecting Hose, Oil Product No. 1764241-01 Printed Book No. Apr 1996 1818083-02 V1 Alfa Laval Marine & Power
Alfa Laval reserve the right to make changes at any time without prior notice. Any comments regarding possible errors and omissions or suggestions for improvement of this publication would be gratefully appreciated. Copies of this publication can be ordered from your local Alfa Laval company. Published by: Alfa Laval Separation AB Marine & Power Oil Treatment Division S - 147 80 Tumba Sweden Copyright Alfa Laval Separation AB 1996.
1 Technical Data 1.1 Dimensions X005271A Ref. 1764241 Rev. 1 1.2 Spare Parts X005273A Item Qty Article No. Description Material Remarks 1 1 546229-30 Washer Copper 3/8 2 1 1764241-01 Hose Stainless steel 3 1 1760191-09 Washer Copper 1/2 1818083-02 1
1 Technical Data Connecting Hose, Oil 2 1818083-02
7 Set of tools Machine unit number or Subassembly description 554540- Ref Part No Description -02 Notes 1 554277 80 Puller 1 2 554281 01 Socket spanner 16 1 3 554406 02 Wrench 1 6 554669 01 Belt wrench 1 7 554670 01 Hexagonal socket driver 1 8 560846 01 Bowl wall scraper 1 Quantity 28
29
Kto Supply info@cappato.net
Component Description Feed Pump Product No. Printed Book No. 1764696-80 1764696-81 1764688-80 Apr 1997 1818078-02 V3 Alfa Laval Marine & Power
Alfa Laval reserve the right to make changes at any time without prior notice. Any comments regarding possible errors and omissions or suggestions for improvement of this publication would be gratefully appreciated. Copies of this publication can be ordered from your local Alfa Laval company. Published by: Alfa Laval Separation AB Marine & Power Oil Treatment Division S - 147 80 Tumba Sweden Copyright Alfa Laval Separation AB 1997.
Study instruction manuals and observe the warnings before installation, operation, service and maintenance. Not following the instructions can result in serious accidents with fatal injuries. In order to make the information clear only foreseeable conditions have been considered. No warnings are given, therefore, for situations arising from unintended usage of the machine and its tools. P000272A A summary of the safety information is found in the Safety chapter under divider 1.
Contents 1 Function Description 1 1.1 Application 1 1.2 Design 1 1.3 Working Principle 1 2 Fault Finding 3 3 Maintenance 5 3.1 Dismantling and Assembly 5 4 Technical Data 9 4.1 Specification 9 4.2 Dimensions 10 5 Installation 11 6 Spare Parts 13 1818078-02
1818078-02
1 Function Description 1.1 Application The feed pump is used to feed lube oil, gas oil, or marine diesel oil to the separator. 1.2 Design The pump is of constant flow vane type. The pump unit consists of an electric motor and a pump. 1.3 Working Principle The working part of the pump is a rotor with seven vanes which rotate inside an eccentrical stator. Individual cavities are formed between the vanes and the stator. When the cavities are filled with oil, the oil is transported to the separator inlet. Priming The pump will not work properly if the cavities are not completely filled. If the pump is not completely filled, disconnect the flexible hose on the separator inlet and fill with oil. Direction of Rotation The direction of rotation is shown by an arrow on the electric motor. 1818078-02 1
1 Function Description Feed Pump 2 1818078-02
2 Fault Finding Fault Probable cause Remedy Low capacity or low pressure Suction valves shut off, or clogged strainer Open the valves, or clean the strainer Pump does not prime Pump too dry Air leak on suction side of the pump Fill the pump housing with oil Seal off the air leak Drive motor tends to stop by tripping the overload relay The counter pressure after the pump is too high The cut-off setting of the motor relay is too low Check the valves between pump and separator Adjust the relay setting according to the motor power rating in Amps Pump noisy when running Suction valves shut off, or clogged strainer Air leak on suction side of the pump Heavy wear in the pump Open the valves, or clean the strainer Seal off the air leak Dismantle the pump and replace the worn parts 1818078-02 3
2 Fault Finding Feed Pump 4 1818078-02
3 Maintenance WARNING Entrapment hazard Do not start maintenance work unless the power is switched off and the inlet and outlet are shut. 3.1 Dismantling and Assembly Dismantling the pump P002061A 1 Hexagon screw 6 Vane 2 Front flange/distributor 7 End flange 3 O-ring 8 Shaft seal ring 4 Stator 9 Hexagon screw 5 Rotor 1. Disconnect the suction and pressure pipes from the front flange/distributor (2). 1818078-02 5
3 Maintenance Feed Pump 2. Loosen and remove the four hexagon screws (1), securing the pump to the electrical motor. 3. Remove the pump from the electrical motor shaft. 4. Loosen and remove the three hexagon screws (9) on the end flange (7) that secure the front flange/distributor (2) to the end flange. 5. Be careful when taking out the rotor, the vanes are not fixed. Remove the stator (4) and the rotor (5) with vanes (6). 6. Remove the shaft seal ring (8) on the end flange (7) and clean the recess. 7. Remove the O-ring (3) on the front flange/ distributor and clean the groove. Assembling the pump P002061A 1 Hexagon screw 6 Vane 2 Front flange/distributor 7 End flange 3 O-ring 8 Shaft seal ring 4 Stator 9 Hexagon screw 5 Rotor 1. Apply oil to the new shaft sealing lip and the outer rim of the shaft sealing. 2. Press in the new shaft sealing, flush with the end flange (7). 6 1818078-02
Feed Pump 3 Maintenance 3. Fit the new O-ring (3) on the front flange/ distributor (2). 4. Fit the stator (4) onto the gauge peg on the front flange/distributor (2). 5. Place the rotor (5) with vanes (6) inside the stator (4). 6. Fit the end flange (7) and secure the front flange/distributor (2) to the end flange with the three hexagon screws (9). 7. Mount the pump on the electric motor shaft. 8. Tighten the four hexagon screws (2), securing the pump to the electric motor. 9. Connect the suction and pressure pipes to the front flange/distributor (2). 1818078-02 7
3 Maintenance Feed Pump 8 1818078-02
4 Technical Data 4.1 Specification Media Lube oil, Marine diesel oil (MDO), Gas oil Maximum media temperature 80 C Pump type Vane Max. capacity Lube oil Diesel oil 300 l/h at 50 Hz or 360 l/h at 60 Hz 630 l/h at 50 Hz or 760 l/h at 60 Hz Diesel oil 630 l/h, 24V DC Mounting style Horizontally Weight incl. electric motor 9,5 kg, 230V AC 11 kg, 24V DC Material Pump housing Cast iron Rotor with vanes Steel Stator Steel Sealing Shaft sealing Motor 230V 1-phase AC or 24V DC, for marine applications Insulation According to class F Enclosure IP 54 Speed 1350 rpm, 230V AC at 50 Hz 1620 rpm, 230V AC at 60 Hz 1400 rpm, 24V DC Power consumption 0,25 kw, 230V AC 0,2 kw, 24V DC Article No. Voltage Frequency Current Flow l/h 50 Hz Flow l/h 60 Hz 1764696-81 230V 50/60 Hz 2,2 A 300 360 1764696-80 230V 50/60 Hz 2,2 A 630 760 1764688-80 24V DC 12 A 630 1818078-02 9
4 Technical Data Feed Pump 4.2 Dimensions 1 Pump 2 Electric motor 230V AC X005281A X005391A 1 Pump 2 Electric motor 24V DC 10 1818078-02
5 Installation The feed pump must be installed to meet the following demands: The pump must be installed on a solid foundation and on a drip tray or in a cofferdam. It must be installed in horizontal position. The suction height must not cause a pressure exceeding 0.4 bar (40 kpa). 1818078-02 11
5 Installation Feed Pump 12 1818078-02
6 Spare Parts Pump (230V AC) X001612A Item Qty Article No. Description Flow l/h 50 Hz Flow l/h 60 Hz 1-3 1 1764693-01 Spare parts kit 4 1 1764693-03 Displacement ring, inner diam. 49.6 mm 300 360 4 1 1764693-02 Displacement ring, inner diam. 51.0 mm 630 760 1818078-02 13
6 Spare Parts Feed Pump Pump complete (24V DC) X001622A Item Qty Article No. Description Flow l/h 1-3 1 1764693-01 Spare parts kit 4 1 1764693-02 Displacement ring, inner diam. 51.0 mm 630 5 1 1764710-01 Brush-set 14 1818078-02