AHHC MANUAL: JD 00/10 SERIES 09010103b HEADSIGHT.COM 574.546.5022
About Headsight Headsight Contact Info Headsight, Inc. 4845 3B Road Bremen, IN 46506 Phone: 574-546-5022 Fax: 574-546-5760 Email: info@headsight.com Web: www.headsight.com Technical Assistance Phone: 574-220-5511 About this Manual How to use this manual The instructions in this manual are in the order that they should be completed for new installations. Complete all applicable instructions in each section before proceeding. Note that some sections are labeled to indicate they only apply to certain machines or applications. An index is available in the front of the manual to help find technical information for previously installed systems. This icon designates information of which you should take note. This icon indicates a special tool needed for a given task. This icon designates an important instruction. Disclaimers Headsight, Horizon, Pinpoint, Insight, Foresight, Feathersight Truesense and Truesight are trademarks of Headsight, Inc. All other trademarks are property of their respective owners. Suggestions If you have any suggestions to improve this manual please call 574-546-5022 or email info@headsight. com. Headsight s products are protected by one or more of the following US Patents 6202395, 6833299, 7310931, 7647753, 9609806 and other patents pending. Copyright Headsight, Inc. 2018 i
Table of Contents About Headsight i About this Manual i Installation 1 Required Equipment 1 Control Unit 2 Main Harness 2 Header Harness 5 Calibration 6 Sensor Calibration 6 Settings 8 Combine Settings 8 Automatic Drop Rate 8 Hydraulic Accumulator 8 Operation 9 Control Unit Layout 9 Enabling Height Control 10 Adjusting Header Height 11 Adjusting Height Sensitivity 11 Adjusting Tilt Sensitivity 11 Advanced Information 12 Changing Tilt Orifices 12 Theory of Operation 13 Sensors 13 Control Unit 13 Height Operation 13 Wiring 14 Main Harness 14 Schematics 15 Main Harness 15 Diagnostics 16 Troubleshooting by Symptom 16 Troubleshooting Common Combine Problems 21 Troubleshooting Sensors and Harnesses 22 Parts 23 STATEMENT OF LIMITED WARRANTY 24 ii
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Installation Installation Before working under header always: 1. Perform all combine and header manufacturer safety precautions for servicing header. 2. Insert stop to prevent movement of header. 3. Turn off combine and remove key from ignition. 4. Set combine parking brake. 5. Disconnect all drive shafts from the header. Required Equipment The combine must be equipped with the following OEM hydraulic components. Hydraulic accumulator & valve Automatic Drop rate valve See the Settings/Combine Settings portion of this manual to identify these components. If your combine does not have these, please contact your JD dealer. 1
Control Unit Complete the installation portion of the header manual before continuing. Installation 1. Connect the two mounting brackets together with two ¼" x ½" bolts and nuts. 2. Remove the two 5/16" head screws from under the outer lower edge of the armrest console. 3. Attach the enclosed armrest bracket to the armrest with the bolts removed in step 2. 4. Mount the control unit to the bracket using two ¼" x ½" bolts and nuts provided. Adjust angle as necessary. Main Harness To extend lifespan of electrical components, take time to fully understand the routing requirements, and carefully route and tie all cables in safe locations away from heat, wear, or pinch points. 1. Open the access door just outside the cab door, and lay the coiled cable on the cab platform with the control unit connection plug Y811 on top. See Wiring for plug identification 2. Feed the control unit connection plug and cable under the cab immediately behind the JD main harness. 2
Installation 3. From the right side of the combine, pull the Y811 connection across under the cab and through the loop that holds up the JD main harness until the Y in the Headsight harness is just about to start under the left side of the cab as shown. Ziptie harness to existing cables at point indicated 4. Clean the area around the electrical access panel in the rear right corner of the cab. 5. Remove the 6 outer bolts holding the electrical access panel to the cab, and pull it away from cab. 6. Drill or notch a new access hole in area indicated. 7. Feed Y811 through the new access point and up into the cab through the rectangular cutout in the rear corner. Draw the harness fully into the cab and plug Y811 into controller. Make sure to have sufficient slack in cab 8. Reinstall the access panel and seal the hole around the cable with silicon. 9. Secure cab leg of harness outside cab and up to console with zipties. 10. Route the Y204 header connector forward over the frame rail and returns auger, and down around the feederhouse pivot point along with the JD feederhouse wiring. Follow existing wiring to front left of feeder Make sure to leave a slack for motion Make sure to leave adequate length to connect to header 11. Connect Y221 to OEM header connector on combine feederhouse. 12. Secure feeder leg of harness with zip ties, making sure all wiring is firmly held and not in danger of being rubbed or pinched. 3
Installation 13. Route Y821-Y824 & Y886 back along the left side of the combine. Secure along the shift cable and pipes to reach the JD Logic Module Disconnect the OEM plug from the Logic Module, and connect it to Y822 on the Headsight main harness Plug Y821 into the Logic Module 14. If the combine has lateral tilt, disconnect the original 4 pin flat Weather Pack plugs and connect Y823 & Y824 in between the original connectors. 15. Connect Y886 to the auto drop rate bypass solenoid. If your combine is not equipped with this valve, please see you JD dealer to install one See Settings/Combine settings for location of valve directly above main valve block 16. Route the short end of the main harness Y825 & Y826 up beside the main JD harness and over to the Header Clutch Solenoid connector. Disconnect the OEM JD 2 pin plug and connect Y825 & Y826 in between the original plugs 4
Installation Header Harness The Y204 header connector mates to OEM headers set up for JD 9x50 combines. Mate the header plug to either existing OEM header connector, or to the Headsight Header harness supplied with the Header Kit. For installation instructions, see the Header Sensor Installation Guide. Adapter harnesses are available to connect OEM Headers with preexisting OEM sensors to the Headsight height control. Contact Headsight for the correct part number for your specific application. OEM Header connection Headsight header connector on combine Headsight Adapter Cable 5
Calibration Before working under header always: 1. Perform all combine and header manufacturer safety precautions for servicing header. 2. Insert stop to prevent movement of header. 3. Turn off combine and remove key from ignition. 4. Set combine parking brake. 5. Disconnect all drive shafts from the header. Calibration Sensor Calibration New Headsight sensors are pre-calibrated at the factory; you may skip this step. Recalibrate the sensors if you are unsatisfied with the operating range of the system, if any of the components of the system are replaced, or once annually. Some OEM sensors (such as JD green bar ) cannot be adjusted properly. If you cannot adjust the sensors as described below, use a voltmeter to set all sensor voltages as close as possible, and read the note under Operation, Adjusting Header Height. This step will require 2 people. Its purpose is to level the sensors so the control system sees the same ground height for each. 1. Attach all harness and sensor wiring. 2. Power the header control system. Start the motor, raise the head, and install safety stop. Leave motor running Set the MODE switch to HGT 3. For flex heads, adjust the cutterbar sensors to 1.0-1.2V with the head flat on the ground. The Auto [Cal] light should just turn on at this low position. 4. For other sensors, move (any) one sensor arm back to the lowest position to which the ground could push the sensor during normal operation. This position should not be the mechanical limit and will vary slightly depending on header type and angle The Auto [Cal] light should just turn on when the sensor reaches this low position 6
Calibration If the Auto [Cal] light does not just turn on at the lowest point: Loosen the nuts or screws which hold the sensor (the hall effect sensor or potentiometer, not the entire sensor assembly) Twist the sensor to a new position; stop when the Auto [Cal] light turns on More details may be found in the header manual HIGHER LOWER 5. Repeat step 3 or 4 for each sensor perform seasonally. 6. If needed, adjust the down stops for an equal hang angle for all sensors. 7. All sensors must be adjusted to an equal voltage/indicator position for the AHHC to perform properly. 7
Settings Combine Settings Properly setting the combine is essential to having responsive header control. You should become very familiar with the steps in this section. Set the automatic drop rate as high as you like without causing head hunting. If the head hunts, decrease the automatic drop rate. For 20 series combines see owners manual for location of drop rate valve and accumulator 9000-9010 series are shown. Automatic Drop Rate 1. Use the automatic drop rate valve adjustment knob on the main valve block. Turn in all the way then out ½ turn for initial guess. If the speed is to fast: Hunting will occur If the speed is to slow: The system will not be responsive enough 2. Common range is 8-12 seconds from header full up to full down in automatic mode. A B Settings A: Automatic Drop Rate Valve B: Manual Drop Rate Valve The maximum automatic drop rate is limited by the manual drop rate. Hydraulic Accumulator 1. Close the accumulator valve all the way. 2. Open the accumulator valve 1 full turn from the closed position. Opening the accumulator to far will give a sloppy response Not opening the accumulator far enough will give a jerky response 8
Operation Control Unit Layout 1 2 Operation 4 5 3 1. Head Height knob: Adjusts Head Height; MODE must be set to HGT or HGT & TILT 2. Height Sensitivity knob: Adjusts Height Sensitivity, MODE must be set to HGT or HGT & TILT 3. Tilt Sensitivity knob: Adjusts Tilt Sensitivity; MODE must be set to HGT & TILT For a technical explanation of the Height, Sensitivity, and Tilt functions, see Advanced Information 4. Directional and Auto [Cal] Lights: The four directional lights indicate that solenoid output is activated. The Auto [Cal] light performs two functions During sensor calibration, it acts as a low point indicator to help set all sensors uniformly During operation, it will light when the auto height control system is activated 5. MODE switch: The MODE switch selects operating mode, allowing the user to turn off auto height control or operate height control without lateral tilt. The mode switch replaces an existing OEM AHHC on/off switch (if equipped) 9
Enabling Height Control When using the Headsight system, the MODE switch replaces the OEM DAM & Contour Master switches (if equipped) to turn ON/OFF the height control system. The OEM switches should be left OFF. Turn OFF the MODE switch any time you do not want the header to auto lower or raise. 1. Turn MODE switch on Headsight control unit to HGT or HGT & TILT. 2. Engage Header clutch. Operation 3. Press header lower button. The Auto [Cal] light on the control unit should be lit 4. To disable, press header raise. The Auto [Cal] Light on the control unit should be off 10
Adjusting Header Height 1. Turn the head height knob on the control unit with header control engaged. Clockwise = higher Counter-clockwise = lower 2. Find and mark the minimum acceptable height as noted below; do not operate below this point. Because the Headsight control unit is designed to work with many OEM sensors, it may be possible for the operator to choose a height that is too low for operation meaning that the sensors would never send a raise signal. Operation 3. To test if the height you have chosen is too low, engage the system, then press and release the lower button on the hydro handle. If the header bounces back up to its original position, The chosen height is fine If the header stays in the new position, The height chosen is too low. Do not operate header control at or below this height Adjusting Height Sensitivity 1. Increase height sensitivity (turn CW) for more responsive performance. 2. Decrease height sensitivity (turn CCW) to reduce hunting. You MUST set your accumulator and drop rate valves before adjusting the sensitivity knob Adjusting Tilt Sensitivity 1. Increase tilt sensitivity (turn CW) for more responsive performance. 2. Decrease tilt sensitivity (turn CCW) to reduce hunting. You may need to adjust the hydraulic flow rate before adjusting the sensitivity knob The head should take at least 5 seconds to tilt fully from one side to the other More time is needed on wider heads See Advanced Info/Changing Tilt Orifices 11
Advanced Information Changing Tilt Orifices The purpose of changing the orifices is to decrease/increase the maximum speed that the Contour-Master can tilt. The factory configuration will be satisfactory for most conditions. However, wide headers may need to adjust the orifices. Only change orifices if the system cannot be set properly by using the sensitivity adjustment on the contour-master card. 1. The target tilt speed is 5 8 seconds from full right to full left for most machines. 2. Using 1/8" Allen wrench, remove original orifice from valve block in tilt cylinder supply lines. Keep orifice in secure location for later use if needed 3. If tilt speed is too fast: Install an orifice that is smaller than the original orifice removed 4. If tilt speed is too slow: Install an orifice that is larger than the original orifice removed, or remove orifice completely JD Orifice Availability.26" Z60904 (Original on 50/60 series).31" H135777 (Original on 00/10 series).46" H149804 Advanced Info 12
Theory of Operation A review of the following points will help the service technician to understand the complete system which will help diagnosing specific problems. Sensors Further information on sensors is available in the Header manual. Each sensor returns a variable voltage to the control unit depending on its height high height = high voltage (approximately 4 volts) low height = low voltage (approximately 1 volt) Each sensor has 3 wires (colors of OEM sensor wires vary) red = 5V power black = ground white = signal returned to the control unit (varies between approximately 1.0 and 4.0 volts) Control Unit The control unit contains both the height control analysis circuitry, and the interface to work with the manual controls of the harvester. For a more detailed look at the controls, see Operation, Control Unit The control unit will not activate the outputs unless the Mode switch is on, the OEM All Harvest switch is on, and the manual header lower switch has been pressed Advanced Info Height Operation Head Height The control unit compares the sensor closest to the ground to the desired height chosen with the height knob If any sensor has a lower voltage (is nearer the ground) than the height setpoint voltage, the box energizes the raise output This means that any one sensor can raise the head If all sensors have a higher voltage (are farther from the ground) than the height setpoint voltage plus the deadband chosen by the sensitivity knob, the control unit energizes the lower output This means that all sensors must agree to lower the head Sensitivity The sensitivity knobs on the control unit adjust the size of the deadband The deadband is a small area where the system will neither raise nor lower (or tilt) This helps prevent the header from hunting Tilt The left and right sensor signals are compared and a tilt output is enabled as needed The tilt sensitivity knob sets the deadband Raise Point Lower Point Deadband 13
Wiring Main Harness Y823 Y886 Y821 Y824 F1 Y811 Y822 Y221 Y825 Y826 Y204 Connector Description Connects to Y204 31 pin Deutsch Header Y221 16 pin Amp Combine Y811 16 pin Amp Controller Y821 16 pin Amp Valve Module Y822 16 pin Amp Valve Harness Y823 4 pin Weatherpack Tilt Sol A Y824 4 pin Weatherpack Tilt Sol B Y825 2 pin Weatherpack Header Clutch A Y826 2 pin Weatherpack Header Clutch B Y886 2 pin Weatherpack Drop Rate Advanced Info 14
Schematics Main Harness Y811 CONTROLLER 12V ENABLE P13 SENSOR GND P01 SENSOR +5V P02 LEFT SENSOR P05 L C SENSOR P06 RT C SENSOR P09 RIGHT SENSOR P10 LOWER SOL P03 MANUAL LOWER P04 RAISE SOL P07 MANUAL RAISE P08 12V POWER P14 CHASSIS GND P11 DROP RATE SOL P15 TILT LEFT P16 TILT RIGHT P12 NOTES: Y825 HDR CLUTCH A GROUND A HDR CLUTCH B 015 12V ENABLE PUR 182 TILT LEFT ORG 183 TILT RIGHT Dk BLUE Y823 TILT SOL A TILT LEFT GROUND TILT RIGHT GROUND 001 SIGNAL GND BLK Y826 HDR CLUTCH B A GROUND B HDR CLUTCH Y221 COMBINE CHASSIS GND LEFT HZD LT RIGHT HZD LT STUBBLE LTS REEL SPEED SIGNAL GND P12 P13 P14 P15 P08 P10 022 CHASSIS GND BLK 16g 031 LEFT HZD LT YEL 16g 032 RIGHT HZD LT Dk GRN 16g 033 STUBBLE LTS BRN 16g 098 REEL SPEED GRY 18g 001 SIGNAL GND BLK Y204 HEADER P12 CHASSIS GND P13 LEFT HZD LT P14 RIGHT HZD LT P15 STUBBLE LTS P08 REEL SPEED DAS ENABLE P16 100 SENSOR GND Lt BLUE 050 SENSOR PWR PINK 081 LEFT SENSOR WHT 082 L C SENSOR WHT 086 RT C SENSOR WHT 087 RIGHT SENSOR WHT 013 12V POWER RED 16g P10 SIGNAL GND P20 SENSOR V+ P07 LEFT SENSOR P03 CTR SENSOR P05 RT C SENSOR P09 RIGHT SENSOR P04 SWITCHED 12V 181 LOWER SOL Lt GRN 187 MANUAL LOWER Dk GRN 180 RAISE SOL BRN 186 MANUAL RAISE YEL 013 12V POWER RED 16g 023 CHASSIS GND BLK 16g Y821 VALVE MODULE P15 LOWER SOL P12 MANUAL LOWER P01 RAISE SOL P04 MANUAL RAISE P08 12V POWER P14 GROUND 023 CHASSIS GND BLK 16g 185 DROP RATE GRY Y886 DROP RATE A GROUND B DROP RATE Y822 VALVE HARNESS MANUAL LOWER P12 MANUAL RAISE P04 12V POWER P08 A B C D 001 SIGNAL GND BLK 002 SIGNAL GND BLK Y824 TILT SOL B A TILT LEFT B GROUND C TILT RGHT D GROUND GROUND DUMP VALVE DUMP VALVE P14 P02 P03 P05 P06 P07 P10 P11 P13 P16 801 WHT 923 WHT 803 WHT 804 WHT 922 WHT 807 WHT 808 WHT 809 WHT 810 WHT P02 P03 DUMP VALVE P05 P06 P07 DUMP VALVE P10 P11 P13 P16 HT9121 3 Advanced Info 15
Diagnostics Troubleshooting by Symptom Nearly every problem with the header control system on CIH combines may be resolved by one of the following simple steps: Make sure each sensor meets basic requirements discussed in Advanced Info section Properly calibrate Insight box (if equipped) Enable appropriate HHC functions Properly set combine electronics and/or hydraulics Symptom Problem Solution Header too jumpy or too sluggish Harvester improperly set See Settings; adjust drop rate and accumulator Auto flow rate valves not installed or adjusted properly See Settings Sensitivity too high or low Adjust Height sensitivity Header not level with tilt enabled Header slightly out of level Sensors blocked from moving through entire range Sensors not connected in correct order, or not adjusted equally. Adjust Sensors See Installation/Calibration sections of manual Header not level with tilt enabled Header tilts completely to one side Sensors incorrectly connected Outer sensor(s) or wiring defective Make sure left and right sensor wiring connects at right position Check individual sensors and wiring Tilt solenoids incorrectly connected Make sure tilt solenoids are connected properly Header rocks back and forth, or is too sluggish (Head should tilt same direction as indicator LED on control unit indicates) Headsight system defective Tilt Sensitivity improperly adjusted Tilt flow rate valves improperly adjusted (see Advanced Info/ Changing Tilt Orifices) If not, reverse Orange and Blue wires in Y823 & Y824 Repair or replace Control Unit Adjust Tilt sensitivity Adjust Tilt flow rates. Typically 4-6 seconds full stroke. Diagnostics 16
Symptom Problem Solution Height control works but tilt does not MODE switch not in tilt Turn MODE switch to HGT & TILT Tilt Sensitivity too low Tilt valve connections not installed Sensor defective Check each sensor to see if it will raise the head. Headsight system defective Turn up Tilt Sensitivity See Installation section of manual Repair sensor or wiring Repair or replace Control Unit No automatic operation - height or tilt (Active LED on control unit is lit) No automatic operation - height or tilt No LEDs on control unit light up (except when pressing manual controls) Defective combine wiring Wiring not connected Header control not enabled with cab controls Solenoid connections not properly installed Headsight system defective See raise/lower diagnostics to test Y825 & Y826 not connected to OEM Header Clutch plugs Header Clutch switch not on Header control not enabled with cab controls OEM Header fuse blown Repair OEM wiring from Tilt connectors to valves See Installation/ Settings sections of manual See Operation section See Installation and make sure Y821 & Y822 are connected properly Replace or repair Headsight system See Installation/Settings sections of manual Turn on Header Clutch switch. See Operation section Replace fuse Diagnostics Unit needs good ground See Wiring, Y822 No 12V Switched power See Wiring, Y822 Check ground in OEM plug Check/replace Headsight wiring or controller Start engine Repair 12V source on harvester Headsight control box defective Check/replace Headsight wiring or controller Replace Headsight control unit 17
Symptom Problem Solution Head will not raise Height knob set too low Rotate knob CW until head rises Head drops all the way to the ground Lower LED on with head on ground Head will not raise Head drops all the way to the ground No LEDs on control unit light up All sensors disconnected Bad ground to sensors Polarity to hall effect sensors reversed Fuse blown Unit lacks good ground See Wiring, Y822 Unit 12V lacking or not connected properly See Wiring, Y822 Headsight control unit defective Reconnect sensors Repair Reverse Polarity Replace fuse Locate ground and connect to good ground on combine wiring 12V: Repair wire on combine No 12V: check/replace Headsight wiring or controller Repair or replace Headsight control unit Diagnostics 18
Head will not Lower Symptom Problem Solution Head raises all the way to top Raise LED lit with head off the ground Wiring not connected Height position set too High Sensor stuck and unable to complete range of motion Defective sensor or harness Any sensor signal is less than 1V See Installation, Settings sections of manual Adjust Height Position knob on controller Remove obstruction Disconnect all sensors from control unit Connect and operate each individually to identify which is defective Adjust, Repair or replace defective sensor or sensor wiring Sensor wiring polarity reversed Any sensor mis-adjusted or failed Disconnect sensors until head will lower Sensor signal wire (white) shorted to ground Defective controller Check wiring polarity to potentiometer sensors Pin C = +5V except some grain sensors Adjust sensor Replace sensor Repair wiring on head Find short and repair Repair or replace controller Diagnostics Head will not Lower Head raises all the way to top Lower LED lit with head off the ground Head raises over obstacle but does not lower Wiring not connected Height position set too High Lower solenoid wiring broken or connected incorrectly Auto drop rate valve closed See Diagnostics, Head will not Lower Height sensitivity set too low See Installation, Settings sections of manual Adjust Height Position knob on controller Test wiring, repair issue if problem found Open auto drop rate valve Follow troubleshooting steps Adjust Height Sensitivity knob Auto drop rate valve too closed Harvester not receiving lower signal Open valve further Test wiring to lower solenoid Solenoid should be at 12V when lower LED is lit 19
Symptom Problem Solution Head lowers to selected height but does not raise over obstacles See Diagnostics, Head will not raise Height sensitivity set too low Defective sensor or harness Follow troubleshooting steps Adjust height sensitivity knob Disconnect sensors and reconnect one at a time to locate problem Manual raise switch does not disengage auto height Manual lower switch does not engage auto height Harvester not receiving raise signal Test wiring from OEM Manual raise wire to control unit (Yellow wire in Headsight harness) Should be 12V when raise switch is pressed Control unit defective Test wiring from OEM Manual lower wire to control unit (Dk. Green wire in Headsight harness) Should be 12V when raise switch is pressed Control unit defective Repair or replace defective sensor or harness Test wiring to raise solenoid Solenoid should be at 12V when raise LED is lit Repair as needed Repair or replace control unit Repair as needed Repair or replace control unit No Auto/Manual Rate Difference Auto Drop Rate valve not installed Auto Drop rate solenoid not connected Flow controls not adjusted properly Wiring or valve problem Install auto drop rate kit Connect Y886 to Bypass solenoid See Settings Test Y886-should be 12V when either manual raise OR lower is pressed. If so, inspect bypass valve for leaking or failed spool Diagnostics 20
Troubleshooting Common Combine Problems Error Code Problem Solution Head Jumps and Jerks whole harvester Unopened or discharged accumulator Test as described in harvester owner s manual Replace or recharge as necessary No Enable Signal OEM AHC system not activated Turn Header Clutch ON Press Header Lower switch Manual raise switch does not disengage auto height (Raise LED does not come on) Manual Lower switch does not engage auto height (Lower LED does not come on) OEM wiring defective Press header raise Defective Headsight harness OEM wiring defective Press header Lower Defective Headsight harness Defective control unit Test Manual Raise operation Test wiring to controller for continuity Test Manual Lower operation Test wiring to controller for continuity Replace Controller Diagnostics 21
Troubleshooting Sensors and Harnesses To properly test the wiring and sensors on the header, follow the steps below in order. Use a Volt Meter as needed. The sensor connector pattern is as follows: Pin A is Ground (Black or Lt Blue) Pin B is Signal (White) Pin C is 5V (Green or Pink) A very common problem during install is to reverse the wires at the connector after removing the plug to route the cables. Make sure that the wires/voltages are as shown. If A & C are reversed, the voltages will swing backwards. The following requirements must be met before testing: Key on, combine engine running Header connected Error Code Problem Solution Bad Harness Wiring Disconnect Sensor Plug (Measure voltage on harness plug at sensor) Measure C to Frame Ground Voltage should be 5V Measure C to A Voltage should be 5V Jump C to B in harness plug Voltage should be 5V If not, check harness for continuity or short on 5V wire Check Combine 5V source If not check harness for continuity on ground wire Check combine sensor ground source If not check signal wire for broken harness or bad connection If you have a Headsight Sensor tester, use it to test the sensor. For all other: (For Insight systems, see Diagnostics/Display Sensor Voltages. For all others, use Combine Diagnostics*) All of the above are correct Verify sensor is connected to extension harness Sensor voltage should be 0.5-4.5V Harness & combine connections pass test. If sensor cannot be adjusted to achieve a voltage within the range, replace sensor. Diagnostics (For Insight systems, see Diagnostics/Display Sensor Voltages. For all others, use Combine Specific Diagnostics) 22
Parts 1 4 2 3 ITEM QTY. PART NUMBER DESCRIPTION 1 1 HT9114 Control Unit 2 1 HT9112 Top Mounting Bracket for (1) 3 1 HT9110 Lower Mounting Bracket for (1) 4 1 HT9121 Main Harness Parts 23
STATEMENT OF LIMITED WARRANTY For Headsight Products Headsight Inc. (Headsight) warrants its new products to be free from defects in material and workmanship for a period of twelve (12) consecutive months following the date of purchase by the retail purchaser. Headsight Inc. (Headsight) warrants its new corn sensors assemblies for a period of thirty-six (36) months. Headsight warrants genuine Headsight replacement parts and components to be free from defects in material and workmanship for a period of six (6) consecutive months following the date of purchase or the remainder of the original equipment warranty period, whichever is longer. Headsight s obligation under these warranties shall be limited to repairing or replacing, free of charge to the original purchaser, any part that, in Headsight s judgment, shows evidence of such defect. Limitations to Warranty This warranty does not cover: Warranty claims directly resulting from improper installation of the product. Any product damaged by accident, abuse, misuse, or negligence after shipment from Headsight. Any unauthorized product alteration or modification. Any unauthorized repairs made with parts other than genuine Headsight parts. Any repairs performed by anyone other than Headsight or an authorized Headsight dealer unless specifically authorized by Headsight. Warranty Procedure Troubleshooting should be done between farmer/dealer and Headsight through our technical assistance @ 574.220.5511. Labor reimbursement will occur only pre-arranged through Headsight technical assistance and be scheduled to a flat rate basis or reasonable time allowance in Headsight s judgment. There is no mileage reimbursement. Diagnostic time will not be reimbursed except in pre-arranged circumstances. Warranty claims should be on typical dealer service work order with a number and name to be attached for any future correspondence. All warranty work must be performed, and claims submitted, within thirty (30) days of the occurrence of the claim and within the warranty period. All parts removed during warranty repair must be returned to Headsight with Headsight s Return Form within thirty (30) days of the occurrence of the claim and within the warranty period. Headsight, Inc. reserves the right to either inspect the product at the original retail purchaser s location or require it to be returned to Headsight, Inc. for inspection. Limitation of Liability Headsight makes no express warranties other than those, which are specifically described herein. Any description of the goods sold hereunder, including any reference to buyer s specifications and any descriptions in circulars and other written material published by Headsight is for the sole purpose of identifying such goods and shall not create an express warranty that the goods shall conform to such description. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. There are no implied warranties of merchantability or fitness of a particular purpose. This warranty states Headsight s entire and exclusive liability and buyer s exclusive remedy or any claim for damages in connection with the sale of furnishing of Headsight products, their design, suitability for use, installation or operation, or for any claimed defects herein. HEADSIGHT WILL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER, NOR FOR ANY SUM IN EXCESS OF THE PRICE RE- CEIVED FOR THE GOODS FOR WHICH LIABILITY IS CLAIMED. No representative of Headsight nor any dealer associated with Headsight has the authority to change the items of this warranty in any manner whatsoever, and no assistance to purchaser by Headsight in the repair of operation of any Headsight product shall constitute a waiver of the conditions of this warranty, nor shall such assistance extend or revive it. Headsight reserves the right to make improvements in design or changes in specifications at any time, without incurring any obligation to owners of units previously sold. Warranty: 1/2018 24
P 574.546.5022 F 574.546.5760 4845 3B Rd Bremen, IN 46506 info@headsight.com www.headsight.com