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Transcription:

MODEL CT5G 600 MOUNTAIN LANE P.O. BOX 968 BLUEFIELD, VA 24605 TELEPHONE: (276) 326-1510 FAX: (276) 326-1602 SPARE PARTS FAX: (276) 326-3898 e-mail: charlatteus@charlatteus.com www.charlatteamerica.com www.mycharlatte.com AMERICAN AIRLINES - E 12/8/17 THIS GUIDE IS TO BE USED ONLY WITH THE MODEL CT5G. OTHER MODELS IN THIS SERIES MAY HAVE OPERATING FEATURES UNLIKE THE MODEL CT5G.

CHAPTER 3 ILLUSTRATED PARTS LIST TABLE OF CONTENTS CHAPTER/SECTION PAGE I. DESCRIPTION... 3-1 A. Introduction... 1-1 B. General Information... 1-1 II. DRAWING AND PARTS LIST... 3-2 A. Figure Index... 2-1 B. Illustrated Parts List... Figures 3-2-1 thru 3-2-27 III. NUMERICAL PARTS LIST... 3-3 IV. ALPHABETICAL PARTS LIST... 3-4 V. LIST... 3-5 NOTICE FOR ADDITIONAL INFORMATION ON PARTS, ASSEMBLIES, AND TECHNICAL INFORMATION REFER TO CHAPTER 5. VI. WARRANTY INFORMATION... 3-6 Chapter 3 Contents Jan. 17

THIS PAGE INTENTIONALLY LEFT BLANK Chapter 3 Contents Jan. 17

I. DESCRIPTION A. Introduction CHAPTER 3 ILLUSTRATED PARTS LIST The illustrated parts list contains exploded and sectional view drawings and the associated parts list. Replacement parts can be purchased from Charlatte of America, Inc. using the part number listed. An additional column is available for the end user to assign another set of numbers if desired. B. General Information A large number of fasteners used on the unit are metric and are listed by diameter and number of threads. If these are replaced make sure the grade is 8 or higher. To ensure proper fit and function use only replacement parts supplied by the original equipment manufacturer. Several of the larger components used on the unit can be rebuilt and returned to operation. These include the drive motor and rear axle. Due to the need for special tools and equipment required to rebuild these components, availability may be on a service exchange basis only. Chapter 3 Page 1-1 May 11

C. Hardware Part Numbering Chart The various fasteners used on the unit are assigned part numbers that can be interpreted with the following charts. SIZE: THREAD: LENGTH: GRADE PITCH (Metric) = Thread Dia. C Coarse Same as Size = G or A & No. Same as Size Ex: ¼ = 025 F Fine Ex: ¼ = 025 Ex: G5 = Grade 5 Ex: P0.7 =0.7 mm ¾ = 075 M - Metric ¾ = 075 G8.8 = Grade 8.8 P1.25 = 1.25 mm 1-¾ = 175 1-¾ = 175 A307 = ASTM A 307 P3.0 = 3.0 mm BOLTS & SCREWS SIZE THD LENGTH CODE GRADE PITCH* X X X X X X X X X X X X X * - Pitch is used with Metric bolts only. BOLT CODES: HB HEX HEAD CAP SCREW FS FLAT SOCKET HEAD CAP SCREW LB LOCKING BOLT FH FLAT HEAD CAP SCREW MS MACHINE SCREW NB NYLON HEX HEAD CAP SCREW BS BUTTON SOCKET HEAD CAP SCREW BH BUTTON HEAD CAP SCREW RH ROUND HEAD CAP SCREW OH OVAL HEAD CAP SCREW SS SET SCREW EXAMPLES: 025C125HBG8 = ¼-20UNC X 1-1/4 LG. HEX HEAD CAP SCREW GRADE 8 050F075OHG5 = ½-20UNF X ¾ LG. OVAL HEAD CAP SCREW GRADE 5 12M25FSG12.9P1.75 = M12 X 25 LG. FLAT SOCKET HEAD CAP SCREW GRADE 12.9 PITCH 1.75 NUTS SIZE THD CODE PITCH* X X X X X X X X * - Pitch is used with Metric bolts only. NUT CODES: SN SLOTTED NUT LN LOCKNUT NL NYLON LOCK NUT EXAMPLES: 025CHN = ¼-20UNC HEX NUT 050FLN = ½-20UNF LOCKNUT 20MNLP2.5 = M20 NYLON LOCK NUT PITCH 2.5 HN HEX NUT CN CASTLE NUT NN NYLON NUT (MATERIAL) Chapter 3 Page 1-2 May 11

WASHERS SIZE THD* CODE X X X X X X * - Thread is used with Metric bolts only. WASHER CODES: FW FLATWASHER SW STARWASHER EXAMPLES: 025FW = ¼ FLATWASHER 050LW = ½ LOCKWASHER 24MSW = M24 STARWASHER LW LOCKWASHER Chapter 3 Page 1-3 May 11

THIS PAGE INTENTIONALLY LEFT BLANK Chapter 3 Page 1-4 May 11

II. DRAWING AND PARTS LIST A. Figure Index Figure 3-2-1 Front Axle Installation 3-2-2 Front Axle, Complete 3-2-3 Rear Drive Assembly 3-2-4 Rear Axle Assembly 3-2-5 Front Brake Calipers 3-2-6 Rear Brake Calipers 3-2-7 Engine/Transmission Installation 3-2-8 Fuel Tank Installation 3-2-9 Power Steering System 3-2-10 Electrical Components 3-2-11 Lighting Installation 3-2-12 Drivers Control Panel 3-2-13 Steering Column Assembly 3-2-14 Brake Pedal Assembly 3-2-15 Service Brakes 3-2-16 Accelerator Pedal Installation 3-2-17 Transmission Shifter Installation 3-2-18 Transmission Shifter Assembly 3-2-19 Drive Shaft Assembly 3-2-20 Parking Brake Assembly 3-2-21 Covers And Guards 3-2-22 Hood Assembly 3-2-23 Rear Hitch Assembly 3-2-24 Cab Assembly 3-2-25 Seat Installation 3-2-26 Tire And Wheel Assembly 3-2-27 Tractor Trim & Decals CHAPTER 3 ILLUSTRATED PARTS LIST Description Chapter 3 Page 2-1 Jan. 17

CT5G FRONT AXLE INSTALLATION FIGURE: 3-2-1 REV. 12-6-17 1/3 1 2 2 3 4 5 6 7

CT5G FRONT AXLE INSTALLATION FIGURE: 3-2-1 ITEM QTY. PART DESCRIPTION 1 1 SEE FIG 2 FRONT AXLE ASSEMBLY 2 2 A00798 LEAF SPRING, FRONT 3 2 F07299 SPRING PLATE, TOP 4 2 F06092 SPRING PLATE, BOTTOM 5 8 1/2 X 4 BOLT 6 16 1/2 WASHER 7 8 1/2 LOCKNUT 8 6 1/2 x 4 1/2 BOLT 9 12 1/2 FLAT WASHER 10 6 1/2 LOCKNUT 11 2 F07513 BOLT GUARD, LEAF SPRING, FRONT 12 4 F05845 SPACER, LEAF SPRING, FRONT 13 2 F07125 BLOCK, LEAF SPRING, FRONT 14 2 A00003 PIN, LEAF SPRING, FRONT 15 2 14 MM WASHER 16 2 14 MM LOCKNUT 17 2 A00614 NIPPLE, GREASE 18 2 F07520 SPACER, FRONT AXLE 19 2 R00262* RUBBER BUMPER REV. 12-6-17 CODE 1/3 CROSS REF. AS OF SEPTEMBER 2017, RUBBER BUMPER 827012 HAS BEEN SUPERCEDED BY R00262.

CT5G FRONT AXLE INSTALLATION FIGURE: 3-2-1 REV. 12-6-17 2/3 14 8 9 10 11 15 16 12 13 17

CT5G FRONT AXLE INSTALLATION FIGURE: 3-2-1 ITEM QTY. PART DESCRIPTION 1 1 SEE FIG 2 FRONT AXLE ASSEMBLY 2 2 A00798 LEAF SPRING, FRONT 3 2 F07299 SPRING PLATE, TOP 4 2 F06092 SPRING PLATE, BOTTOM 5 8 1/2 X 4 BOLT 6 16 1/2 WASHER 7 8 1/2 LOCKNUT 8 6 1/2 x 4 1/2 BOLT 9 12 1/2 FLAT WASHER 10 6 1/2 LOCKNUT 11 2 F07513 BOLT GUARD, LEAF SPRING, FRONT 12 4 F05845 SPACER, LEAF SPRING, FRONT 13 2 F07125 BLOCK, LEAF SPRING, FRONT 14 2 A00003 PIN, LEAF SPRING, FRONT 15 2 14 MM WASHER 16 2 14 MM LOCKNUT 17 2 A00614 NIPPLE, GREASE 18 2 F07520 SPACER, FRONT AXLE 19 2 R00262* RUBBER BUMPER REV. 12-6-17 CODE 3/3 CROSS REF. AS OF SEPTEMBER 2017, RUBBER BUMPER 827012 HAS BEEN SUPERCEDED BY R00262.

CT5G FRONT AXLE INSTALLATION FIGURE: 3-2-1 REV. 12-6-17 3/3 18 19

CT5G FRONT AXLE INSTALLATION FIGURE: 3-2-1 ITEM QTY. PART DESCRIPTION 1 1 SEE FIG 2 FRONT AXLE ASSEMBLY 2 2 A00798 LEAF SPRING, FRONT 3 2 F07299 SPRING PLATE, TOP 4 2 F06092 SPRING PLATE, BOTTOM 5 8 1/2 X 4 BOLT 6 16 1/2 WASHER 7 8 1/2 LOCKNUT 8 6 1/2 x 4 1/2 BOLT 9 12 1/2 FLAT WASHER 10 6 1/2 LOCKNUT 11 2 F07513 BOLT GUARD, LEAF SPRING, FRONT 12 4 F05845 SPACER, LEAF SPRING, FRONT 13 2 F07125 BLOCK, LEAF SPRING, FRONT 14 2 A00003 PIN, LEAF SPRING, FRONT 15 2 14 MM WASHER 16 2 14 MM LOCKNUT 17 2 A00614 NIPPLE, GREASE 18 2 F07520 SPACER, FRONT AXLE 19 2 R00262* RUBBER BUMPER REV. 12-6-17 CODE 3/3 CROSS REF. AS OF SEPTEMBER 2017, RUBBER BUMPER 827012 HAS BEEN SUPERCEDED BY R00262.

CT5G FRONT AXLE COMPLETE FIGURE: 3-2-2 REV. 1-31-17 1/2 4 3 5 4 6 9 8 10 11 30 1 2 7 11 10 5 6

CT5G FRONT AXLE COMPLETE FIGURE: 3-2-2 ITEM QTY. PART DESCRIPTION 1 ASSY. A00954 FRONT AXLE (INCLUDES ALL ITEMS LISTED) 2 1 A00954-1 MAIN AXLE BEAM 3 1 A00987 TIE ROD 4 2 A00954-3 JAM NUT, TIE ROD 5 2 A00954-4 THREADED BALL JOINT 6 2 A00954-5 SLEEVE, THREADED BALL JOINT 7 1 A00954-6 STEERING CYLINDER, COMPLETE 8 1 A00954-7 JAM NUT, STEERING CYLINDER 9 1 A00954-8 SWIVEL END, STEERING CYLINDER 10 2 A00954-9 BOLT, STEERING CYLINDER 11 2 A00954-10 WASHER, STEERING CYLINDER 12 2 A00954-11 HUB CAP 13 2 A00954-12 PIN, SPINDLE 14 2 A00954-13 SLOTTED NUT 15 2 A00954-16 OUTER TAPERED ROLLER BEARING 16 2 A00954-17 WASHER 17 2 A00954-18 BRASS BUSHING 18 10 A00954-15 WHEEL STUD 19 2 A00954-14 HUB 20 2 A00954-19 INNER TAPERED ROLLER BEARING 21 2 A00954-20 BRASS BUSHING 22 2 A00954-21 SEAL 23 2 A00954-22 SEAL BUSH 24 1 A00954-23 RIGHT SPINDLE 1 A00954-24 LEFT SPINDLE 25 4 A00954-25 CAP, KINGPIN 26 -- A00954-26 STEERING BUSHING 27 2 A00954-27 KINGPIN 28 2 A00954-28 RETAINING SET SCREW, KINGPIN 29 2 A00954-29 THRUST BEARING 30 -- SEE FIG. 5 FRONT BRAKE CALIPERS REV. 1-31-17 CODE 1/2 CROSS REF.

CT5G FRONT AXLE COMPLETE FIGURE: 3-2-2 REV. 1-31-17 2/2 19 22 23 24 21 13 12 14 15 20 18 16 17 26 29 27 25 26 28 25

CT5G FRONT AXLE COMPLETE FIGURE: 3-2-2 ITEM QTY. PART DESCRIPTION 1 ASSY. A00954 FRONT AXLE (INCLUDES ALL ITEMS LISTED) 2 1 A00954-1 MAIN AXLE BEAM 3 1 A00987 TIE ROD 4 2 A00954-3 JAM NUT, TIE ROD 5 2 A00954-4 THREADED BALL JOINT 6 2 A00954-5 SLEEVE, THREADED BALL JOINT 7 1 A00954-6 STEERING CYLINDER, COMPLETE 8 1 A00954-7 JAM NUT, STEERING CYLINDER 9 1 A00954-8 SWIVEL END, STEERING CYLINDER 10 2 A00954-9 BOLT, STEERING CYLINDER 11 2 A00954-10 WASHER, STEERING CYLINDER 12 2 A00954-11 HUB CAP 13 2 A00954-12 PIN, SPINDLE 14 2 A00954-13 SLOTTED NUT 15 2 A00954-16 OUTER TAPERED ROLLER BEARING 16 2 A00954-17 WASHER 17 2 A00954-18 BRASS BUSHING 18 10 A00954-15 WHEEL STUD 19 2 A00954-14 HUB 20 2 A00954-19 INNER TAPERED ROLLER BEARING 21 2 A00954-20 BRASS BUSHING 22 2 A00954-21 SEAL 23 2 A00954-22 SEAL BUSH 24 1 A00954-23 RIGHT SPINDLE 1 A00954-24 LEFT SPINDLE 25 4 A00954-25 CAP, KINGPIN 26 -- A00954-26 STEERING BUSHING 27 2 A00954-27 KINGPIN 28 2 A00954-28 RETAINING SET SCREW, KINGPIN 29 2 A00954-29 THRUST BEARING 30 -- SEE FIG. 5 FRONT BRAKE CALIPERS REV. 1-31-17 CODE 2/2 CROSS REF.

CT5G REAR DRIVE ASSEMBLY FIGURE: 3-2-3 REV. 12-19-16 1/2 1 2 3 4 5 6 7

CT5G REAR DRIVE ASSEMBLY FIGURE: 3-2-3 ITEM QTY. PART DESCRIPTION 1 1 A00923 REAR AXLE 2 -- SEE FIG. 6 REAR BRAKE CALIPER 3 2 S00147 SPRING LEAF WITH BUSHING 4 4 A00924 U BOLT 5 2 F05837 BOTTOM SPRING LEAF PLATE 6 8 5/8 HARDENED WASHER 7 8 5/8 LOCKNUT 8 6 1/2 X 4 3/4 BOLT 9 12 1/2 WASHER 10 6 1/2 LOCKNUT 11 1 5/8 X 5 1/2 BOLT 12 2 5/8 WASHER 13 1 5/8 LOCKNUT 14 2 F07126 SPRING BLOCK 15 6 F05846 SPRING SPACER 16 A/R F07339* SHIM.125 A/R F07340* SHIM.078 A/R F07341* SHIM.063 REV. 12-19-16 CODE 1/2 CROSS REF. BECAUSE OF DEVIATION IN SPACE BETWEEN WELD AND LEAF SPRINGS, A VARYING COMBINATION OF SHIM SIZES ARE REQUIRED TO FILL IN THE GAP.

CT5G REAR DRIVE ASSEMBLY FIGURE: 3-2-3 REV. 12-19-16 2/2 8 9 10 14 15 16 11 12 13

CT5G REAR DRIVE ASSEMBLY FIGURE: 3-2-3 ITEM QTY. PART DESCRIPTION 1 1 A00923 REAR AXLE 2 -- SEE FIG. 6 REAR BRAKE CALIPER 3 2 S00147 SPRING LEAF WITH BUSHING 4 4 A00924 U BOLT 5 2 F05837 BOTTOM SPRING LEAF PLATE 6 8 5/8 HARDENED WASHER 7 8 5/8 LOCKNUT 8 6 1/2 X 4 3/4 BOLT 9 12 1/2 WASHER 10 6 1/2 LOCKNUT 11 1 5/8 X 5 1/2 BOLT 12 2 5/8 WASHER 13 1 5/8 LOCKNUT 14 2 F07126 SPRING BLOCK 15 6 F05846 SPRING SPACER 16 A/R F07339* SHIM.125 A/R F07340* SHIM.078 A/R F07341* SHIM.063 REV. 12-19-16 CODE 2/2 CROSS REF. BECAUSE OF DEVIATION IN SPACE BETWEEN WELD AND LEAF SPRINGS, A VARYING COMBINATION OF SHIM SIZES ARE REQUIRED TO FILL IN THE GAP.

CT5G REAR AXLE ASSEMBLY FIGURE: 3-2-4 1/4 REV. 1-31-17 13 1 3 4 28 5 5 2 25 29 20 27 6 24 10 29 26 6 7 11 23 22 30 12 11 8 18 9 21 17 19 16 15 14

CT5G REAR AXLE ASSEMBLY FIGURE: 3-2-4 REV. 1-31-17 ITEM QTY. PART DESCRIPTION 1 1 M20 NUT 007-0130 2 2 M12 NUT 0051205 3 1 COUPLING WASHER 512-2191 4 1 A00923-3 HS1310 INPUT COUPLING 512-2180 5 2 A00923-4 COUPLING SEAL 002-0030 6 2 A00923-5 TAPER ROLLER BEARING 055C020 U043H 7 1 A00923-6 1:1 INPUT PINION 512-2330 8 2 DOWEL 0210815 9 1 A00923-7 TRANSFER CASE REAR 512-2310 10 2 M12 X 80 MM BOLT 0041219 11 20 M12 X 45 MM BOLT 0041212P 12 1 A00923-8 END COVER 512-2371 13 4 M8 X 20 MM BOLT 0040807P 14 4 M10 X 20 MM BOLT 0041007P 15 1 A00923-9 LOWER END COVER 512-2360 16 1 M24 FLANGE NUT 512-2200 17 1 A00923-10 LEVEL / FILLER PLUG CP1331 18 1 DOWTY WASHER 0201714 19 1 PINION WASHER 512-2190 20 1 A00923-11 FRONT PINION TAPER ROLLER 055CU02 BEARING 4H 21 1 A00923-12 REAR PINION TAPER ROLLER 055CU02 BEARING 4T 22 1 A00923-13 1:1 INPUT WHEEL 512-2320 23 1 A00923-14 PINION SPACER 512-2890 24 1 A00923-15 TRANSFER CASE FRONT 512-2300 25 1 A00923-16 CROWN WHEEL AND PINION 513-9820 26 A/R A00923-17 SHIM 0.25 MM (0.010 ) 360-2350 A/R A00923-18 SHIM 0.40 MM (0.016 ) 360-2290 A/R A00923-19 SHIM 0.30 MM (0.012 ) 360-2210 27 A/R A00923-20 SHIM 0.05 MM (0.002 ) 057313A A/R A00923-21 SHIM 0.08 MM (0.003 ) 057313B A/R A00923-22 SHIM 0.25 MM (0.010 ) 057313C 28 1 A00923-23 OIL SEAL COVER 250-0910 29 2 M12 WASHER 30 1 A00923-24 SOLID SPACER SHIM 512-2891 / Q1 CODE 1/4 CROSS REF.

CT5G REAR AXLE ASSEMBLY FIGURE: 3-2-4 2/4 REV. 1-31-17 37 31 36 38 31 32 34 39 33 35 42 43 47 46 45 44 42 41 48 25 40

CT5G REAR AXLE ASSEMBLY FIGURE: 3-2-4 REV. 1-31-17 ITEM QTY. PART DESCRIPTION 31 3 M16 x 12 MM CAP BOLT 0081312P 32 1 A00923-25 BEARING ADJUSTER NUT 512-2151 33 1 A00923-26 BREATHER 008-0070 34 1 A00923-27 MAIN CASE 512-0010 35 1 A00923-28 BEARING ADJUSTER NUT 512-2150 36 1 A00923-29 BEARING HOUSING 512-0730 37 7 M8 X 20 MM BOLT 0040807P 38 1 A00923-30 BEARING ADJUSTER LOCK PLATE 616-2160 39 1 A00923-31 1/2 BSP DRAIN PLUG 0150250 40 8 M10 X 120 MM BOLT 0041024H T 41 2 A00923-32 TAPER ROLLER BEARING 055C028 UO49H 42 1 A00923-33 DIFFERENTIAL CASE 615-9521 43 2 DIFFERENTIAL WHEEL THRUST 400-2110 WASHER 44 4 DIFFERENTIAL PINION THRUST 400-2120 WASHER 45 4 A00923-34 DIFFERENTIAL PINION 410-2100 46 2 A00923-35 DIFFERENTIAL SPIDER 413-2130 47 2 A00923-36 DIFFERENTIAL WHEEL 410-2090 48 8 M10 NUT 0051006H T CODE 2/4 CROSS REF.

CT5G REAR AXLE ASSEMBLY FIGURE: 3-2-4 3/4 REV. 1-31-17 34 51 52 54 53 52 55 56 57 58 59 60 50

CT5G REAR AXLE ASSEMBLY FIGURE: 3-2-4 REV. 1-31-17 ITEM QTY. PART DESCRIPTION 50 2 DOWEL 0211250 51 6 PLANET PIN 400-0250 52 12 THRUST WASHER 400-0270 53 6 A00923-37 NEEDLE ROLLER BEARING 0562005 54 6 A00923-38 PLANET GEAR 400-0080 55 2 A00923-39 PLANET CARRIER 512-0060 56 6 SPRING PIN 010-0030 57 2 SPACER 400-1320 58 2 CIRCLIP 003-0120 59 2 A00923-40 SHORT ARM SUN GEAR 512-0091 2 A00923-41 LONG ARM SUN GEAR 512-0093 60 2 A00923-42 ANNULUS 512-0070 CODE 3/4 CROSS REF.

CT5G REAR AXLE ASSEMBLY FIGURE: 3-2-4 4/4 REV. 1-31-17 69 78 65 66 64 79 77 70 71 72 61 62 74 63 64 73 68 76 67 75 66 65 77

CT5G REAR AXLE ASSEMBLY FIGURE: 3-2-4 4/4 REV. 1-31-17 ITEM QTY. PART DESCRIPTION 61 2 M70 LOCK NUT 007-0260 62 2 LOCKING WASHER 009-0230 63 2 THRUST WASHER 435-1440 64 4 A00923-43 TAPER ROLLER BEARING 0540751H 65 2 A00923-44 BRAKE CALIPER (INCLUDES ITEMS 512-2500 66 & 77 ) 66 4 A00923-45 BRAKE PAD KIT 512-2510- KIT 67 16 M16 X 40 MM CAP BOLT 0081740P 68 2 A00923-46 CALIPER CARRIER 512-2400 69 2 A00923-47 LONG AXLE ARM (COMMON PAD) 512-0024 2 A00923-48 SHORT AXLE ARM (COMMON PAD) 512-0025 70 16 M10 X 25 MM CAP BOLT 0081525P 71 2 A00923-49 SHORT AXLE SHAFT 512-0102 2 A00923-50 LONG AXLE SHAFT 512-0103 72 2 A00923-2 O RING 0431303 73 16 A00923-51 9/16 UNF X 18 WHEEL STUD 512-0451 74 2 A00923-52* WHEEL HUB / DISC BRAKE 512-0040 2 A00923-56* WHEEL HUB / DISC BRAKE 515-0040 75 2 A00923-1* HUB SEAL 417-2850 2 A00923-55* HUB SEAL 613-2580 76 16 CALIPER CARRIER WASHER 512-2192 77 4 CALIPER MOUNTING BOLT 78 24 M12 X 35 MM BOLT 0041210H TP 79 16 9/16 UNF X WHEEL NUT 007-0400 CODE THERE ARE TWO (2) PART NUMBERS FOR ORDERING THE WHEEL HUB AND HUB SEAL FOR THE NEWAGE / PRM AXLE. TO ORDER THE CORRECT PART FOR THE AXLE, THE AXLE SERIAL PLATE NUMBER MUST BE CHECKED FIRST. IF THE SERIAL NUMBER IS W15455 OR HIGHER THE AXLE IS FITTED WITH WHEEL HUB: A00923-56 AND HUB SEAL: A00923-55. IF THE SERIAL NUMBER IS W15454 OR LOWER THE AXLE IS FITTED WITH WHEEL HUB: A00923-52 AND HUB SEAL: A00923-1. CROSS REF.

CT5G FRONT BRAKE CALIPERS FIGURE: 3-2-5 1/1 REV. 2-5-15

CT5G FRONT BRAKE CALIPERS FIGURE: 3-2-5 REV. 2-5-15 ITEM QTY. PART DESCRIPTION ASSY 1 B00755 DISC BRAKE ASSEMBLY, RIGHT RFBXX100000 SIDE ASSY 1 B00756 DISC BRAKE ASSEMBLY, LEFT SIDE RFBXX100001 CODE 1/1 CROSS REF. 2 1 B00671 BRAKE FITTINGS RETXX100001 3,4,7 1 B00757 PADS KIT RGAXX10000 2 5 2 B00673 RUBBER SLEEVE RACXX100003 6 2 B00674 CONTROL AXIS RACXX100004 7 2 B00675 BRAKE PAD SPRING RACXX100005 8,9 1 B00676 PISTON SEALS KIT RKIXX100002 8,9,10 1 B00677 REPAIRING KIT (PISTON + SEALS) RACXX100006 11 2 B00678 BLEED SCREW RRAXX100037 12 2 B00679 BLEED SCREW CAP RRAXX100039 13 2 B00680 BLEED SCREW AND CAP RRAXX100038

CT5G REAR BRAKE CALIPERS FIGURE: 3-2-6 1/1 REV. 1-23-17 5 2 3 10 4 1 6 3 7 2 9 8 4

CT5G REAR BRAKE CALIPERS FIGURE: 3-2-6 ITEM PART QTY. DESCRIPTION 1 -- SEE FIG. 4 WHEEL HUB / DISC BRAKE REV. 1-23-17 2 2 A00923-44 REAR BRAKE CALIPER (INCLUDES 512-2500 ITEM 3 & 4) 3 4 A00923-45 BRAKE PADS 512-2510- KIT 4 4 CALIPER MOUNTING BOLT 5 2 A00923-46 CALIPER CARRIER 512-2400 6 -- SEE FIG. 4 TAPER ROLLER BEARING 7 -- SEE FIG. 4 HUB SEAL 8 16 M16 X 40 MM CAP BOLT 0081740P 9 16 CALIPER CARRIER WASHER 512-2192 10 -- SEE FIG. 4 9/16 UNF X 18 WHEEL STUD CODE 1/1 CROSS REF.

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 1/14 1 2 3 4 2 ENGINE SUPPORT RIGHT SIDE 5 ENGINE SUPPORT - LEFT SIDE

CT5G ENGINE/TRANSMISSION INSTALLATION ITEM PART QTY. DESCRIPTION 1 1 P00221* FORD MOTOR KIT MSG425 2 1 F06050 MOTOR WALL MOUNT 3 1 P00015 TWO PIECE MOTOR MOUNT 4 1 F06657-1 MOTOR MOUNT, LEFT 5 1 F06658-1 MOTOR MOUNT, RIGHT 6 1 F07101 CROSS TUBE ASSEMBLY 7 1 F06677 TRANSMISSION MOUNT 8 1 T00035 REAR ENGINE MOUNT FIGURE: 3-2-7 REV. 12-8-17 CODE 1/14 CROSS REF. FOR A COMPLETE AND COMPREHENSIVE LIST OF INDIVIDUAL ENGINE PARTS, SEE THE MSG425 SERVICE PARTS MANUAL LOCATED IN CHAPTER 5 MANUALS. THE FORD MOTOR KIT INCLUDES MANY INDIVIDUAL ITEMS THAT ARE LISTED IN THE VARIOUS CHAPTER 3 FIGURES. FOR A COMPLETE LIST OF PARTS INCLUDED WITH THE FORD MOTOR KIT, PLEASE CONTACT CHARLATTE AMERICA.

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 2/14 6 7 7B

CT5G ENGINE/TRANSMISSION INSTALLATION ITEM PART QTY. DESCRIPTION 1 1 P00221 FORD MOTOR KIT MSG425 2 1 F06050 MOTOR WALL MOUNT 3 1 P00015 TWO PIECE MOTOR MOUNT 4 1 F06657-1 MOTOR MOUNT, LEFT 5 1 F06658-1 MOTOR MOUNT, RIGHT 6 1 F07101 CROSS TUBE ASSEMBLY, BLACK 7 1 F06677 TRANSMISSION MOUNT 7B 1 T00035 REAR ENGINE MOUNT FIGURE: 3-2-7 REV. 12-8-17 CODE 2/14 CROSS REF.

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 3/14 8A 8B 8C 8F 8G 8D 8E

CT5G ENGINE/TRANSMISSION INSTALLATION ITEM PART QTY. DESCRIPTION 8A 1 P00221-11 ECU CONTROLLER 5050011 8B 1 P00221-12 ENGINE HARNESS 5210120 8C -- SEE FIG 10 STARTER RELAY 5060040 8D 1 P00221-8 DIPSTICK BB3G6750AC 8E 1 P00221-17 WIRING HARNESS F8JL14324AC 8F 1 P00221-18 42 PIN TERMINAL KIT 5080030 8G 1 P00221-1 STARTER DS7T- 11000-GA 8H 1 P00221-6 FAN BELT 1010130 8I 1 P00221-9 LOWER IDLER PULLEY AB3919A 216AA 8J 1 P00221-10 FAN ASSEMBLY ENG051506 8K 1 P0221-13 FAN BEARING AND BRACKET 130761 8L 1 P0221-14 FAN MOUNTING BRACKET 132277 8M 1 P00221-4 ALTERNATOR 5360010 8N 1 P00221-5 ALTERNATOR HEAT SHIELD 4010040 FIGURE: 3-2-7 REV. 12-8-17 CODE 3/14 CROSS REF.

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 4/14 8J 8L 8K 8I 8H

CT5G ENGINE/TRANSMISSION INSTALLATION ITEM PART QTY. DESCRIPTION 8A 1 P00221-11 ECU CONTROLLER 5050011 8B 1 P00221-12 ENGINE HARNESS 5210120 8C -- SEE FIG 10 STARTER RELAY 5060040 8D 1 P00221-8 DIPSTICK BB3G6750AC 8E 1 P00221-17 WIRING HARNESS F8JL14324AC 8F 1 P00221-18 42 PIN TERMINAL KIT 5080030 8G 1 P00221-1 STARTER DS7T- 11000-GA 8H 1 P00221-6 FAN BELT 1010130 8I 1 P00221-9 LOWER IDLER PULLEY AB3919A 216AA 8J 1 P00221-10 FAN ASSEMBLY ENG051506 8K 1 P0221-13 FAN BEARING AND BRACKET 130761 8L 1 P0221-14 FAN MOUNTING BRACKET 132277 8M 1 P00221-4 ALTERNATOR 5360010 NOT SHOWN P00221-15 FAN BRACKET SUPPORT (THROUGH IDLER) FIGURE: 3-2-7 REV. 12-8-17 4060170 CODE 4/14 CROSS REF.

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 5/14 8M 8P 8O 8N

CT5G ENGINE/TRANSMISSION INSTALLATION ITEM PART QTY. DESCRIPTION 8A 1 P00221-11 ECU CONTROLLER 5050011 8B 1 P00221-12 ENGINE HARNESS 5210120 8C -- SEE FIG 10 STARTER RELAY 5060040 8D 1 P00221-8 DIPSTICK BB3G6750AC 8E 1 P00221-17 WIRING HARNESS F8JL14324AC 8F 1 P00221-18 42 PIN TERMINAL KIT 5080030 8G 1 P00221-1 STARTER DS7T- 11000-GA 8H 1 P00221-6 FAN BELT 1010130 8I 1 P00221-9 LOWER IDLER PULLEY AB3919A 216AA 8J 1 P00221-10 FAN ASSEMBLY ENG051506 8K 1 P0221-13 FAN BEARING AND BRACKET 130761 8L 1 P0221-14 FAN MOUNTING BRACKET 132277 8M 1 P00221-4 ALTERNATOR 5360010 8N 1 P00221-5 ALTERNATOR HEAT SHIELD 4010040 8O 1 P00221-20 FLYWHEEL D5TZ6375A 8P 1 P00221-21 FLYWHEEL BOLT 378171S100 FIGURE: 3-2-7 REV. 12-8-17 CODE 5/14 CROSS REF.

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 6/14 9 10 12 11

ITEM CT5G ENGINE/TRANSMISSION INSTALLATION PART FIGURE: 3-2-7 REV. 12-8-17 QTY. DESCRIPTION EXHAUST SYSTEM 9 1 M00145 EXHAUST, ENGINE TO MUFFLER 10 1 M00155 EXHAUST FLANGE 11 1 P00221-27 EXHAUST GASKET AB399451AA 12 2 M00159 EXHAUST SENSOR 13 1 F06662-1 CONVERTER HANGER, TOP 14 1 F06665-1 CONVERTER HANGER, BOTTOM 15 2 M00132 RUBBER MOUNT, CONVERTER 16 1 M00160 MUFFLER 17 2 M00015 1 3/4 MUFFLER CLAMP 18 2 M00144 MUFFLER BAND 19 1 M00149 TAIL PIPE 20 1 M00072 HANGER, TAIL PIPE 21 1 M00017 2 MUFFLER CLAMP CODE 6/14 CROSS REF.

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 7/14 13 15 15 16 17 18 17 12 14 16 16A 20 21 19

ITEM CT5G ENGINE/TRANSMISSION INSTALLATION PART FIGURE: 3-2-7 REV. 12-8-17 QTY. DESCRIPTION EXHAUST SYSTEM 9 1 M00145 EXHAUST, ENGINE TO MUFFLER 10 1 M00155 EXHAUST FLANGE 11 1 P00221-27 EXHAUST GASKET AB399451AA 12 2 M00159 EXHAUST SENSOR 13 1 F06662-1 CONVERTER HANGER, TOP 14 1 F06665-1 CONVERTER HANGER, BOTTOM 15 2 M00132 RUBBER MOUNT, CONVERTER 16 1 M00160 MUFFLER 16A 1 P00221-22 M18 PLUG 17 2 M00015 1 3/4 MUFFLER CLAMP 18 2 M00144 MUFFLER BAND 19 1 M00149 TAIL PIPE 20 1 M00072 HANGER, TAIL PIPE 21 1 M00017 2 MUFFLER CLAMP CODE 7/14 CROSS REF.

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 8/14 25 24 23 22 29 27 26 29 28 AIR CLEANER ASSEMBLY

ITEM CT5G ENGINE/TRANSMISSION INSTALLATION PART QTY. DESCRIPTION AIR CLEANER ASSEMBLY 22 1 P00230 AIR CLEANER FILTER 23 1 P00184 SILICONE REDUCER 90 DEGREE 3" TO 2" 24 1 F06650 AIR TUBE EXTENSION 25 1 P00219 SILICONE 90 DEG ELBOW 2" 26 1 Q00223 3/8 BRAKE HOSE 27 1 C500200048 HOSE CLAMP 1 5/8 3 1/2 28 3 C500200032 HOSE CLAMP 2 1/2 29 2 C500100006 HOSE CLAMP 1/2 7/8 FIGURE: 3-2-7 REV. 12-8-17 CODE 8/14 CROSS REF.

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 9/14 31 37 32 33 38 30 39 35 34 36

ITEM CT5G ENGINE/TRANSMISSION INSTALLATION PART QTY. DESCRIPTION RADIATOR ASSEMBLY 30 1 P00243 RADIATOR 31 2 M00096 VIBRATION MOUNT 32 1 F06648 TOP RADIATOR BRACKET 33 1 F06989 INNER RADIATOR SHROUD - LEFT SIDE 34 1 F06609 INNER RADIATOR SHROUD RIGHT SIDE 35 1 F06647 ANGLE SUPPORT 36 2 F06646 BOTTOM ANGLE SUPPORT ASSY 1 P00221-23 RADIATOR BRACKET KIT (INCLUDES ITEMS 37-40) 37 1 SHORT RADIATOR HOSE 38 1 LONG RADIATOR HOSE 39 1 RADIATOR MOUNTING KIT 40 1 RADIATOR OVERFILL TANK 41 1 H00124 TRANSMISSION COOLER 42 1 F06611 TRANSMISSION COOLER MOUNT 43 1 F06321 TRANSMISSION COOLER FITTING SUPPORT 44 1 9/32 HOSE* FIGURE: 3-2-7 REV. 12-8-17 129012 CODE OVERFILL TANK HOSE IS MADE FROM RAW MATERIAL. CONTACT CHARLATTE FOR MORE INFORMATION. 9/14 CROSS REF.

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 10/14 43 41 44 40 42

ITEM CT5G ENGINE/TRANSMISSION INSTALLATION PART QTY. DESCRIPTION RADIATOR ASSEMBLY 30 1 P00243 RADIATOR 31 2 M00096 VIBRATION MOUNT 32 1 F06648 TOP RADIATOR BRACKET 33 1 F06989 INNER RADIATOR SHROUD - LEFT SIDE 34 1 F06609 INNER RADIATOR SHROUD RIGHT SIDE 35 1 F06647 ANGLE SUPPORT 36 2 F06646 BOTTOM ANGLE SUPPORT ASSY 1 P00221-23 RADIATOR BRACKET KIT (INCLUDES ITEMS 37-40) FIGURE: 3-2-7 REV. 12-8-17 129012 37 1 SHORT RADIATOR HOSE 38 1 LONG RADIATOR HOSE 39 1 RADIATOR MOUNTING KIT 40 1 P00221-26 RADIATOR OVERFILL TANK 81500001 41 1 H00124 TRANSMISSION COOLER 42 1 F06611 TRANSMISSION COOLER MOUNT 43 1 F06321 TRANSMISSION COOLER FITTING SUPPORT 44 1 9/32 HOSE* CODE 10/14 CROSS REF. OVERFILL TANK HOSE IS MADE FROM RAW MATERIAL. CONTACT CHARLATTE FOR MORE INFORMATION.

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 11/14 51 52 46 49 47 45 48

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 PART QTY. DESCRIPTION 45 1 T00044 TRANSMISSION, C6 46 1 T00045 C6 ADAPTER PLATE 47 1 T00580 FLEX PLATE 48 1 P00101 DIPSTICK 49 1 P00101-1 DIPSTICK TUBE 50 1 P00101-2 O-RING, DIPSTICK TUBE 51 1 F07178 BRAKE LEVER 52 1 B00705 PARKING BRAKE KIT, C6 02027-0069 ITEM CODE 11/14 CROSS REF.

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 12/14 40 56 45 55 56 53 54 TRANSMISSION COOLER HOSES (C6 TRANSMISSION SETUP)

CT5G ENGINE/TRANSMISSION INSTALLATION ITEM PART QTY. DESCRIPTION 40 1 H00124 TRANSMISSION COOLER 45 1 T00044 TRANSMISSION, C6 53 1 H01406 TRANSMISSION COOLER HOSE, 78 54 1 H01405 TRANSMISSION COOLER HOSE, 74 55 2 2403-6-6 6 MALE JIC TO 6 MALE JIC STRAIGHT 56 2 6500-6-6 6 MALE JIC TO 6 FEMALE JIC SWIVEL 90 DEG FIGURE: 3-2-7 REV. 12-8-17 CODE 12/14 CROSS REF.

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 13/14 58 51 59 52 62 57 60 61

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 PART QTY. DESCRIPTION 51 1 F07178 BRAKE LEVER 52 1 B00705 PARKING BRAKE KIT 02027-0069 57 1 T00673 GM TRANSMISSION 58 1 T00673-1 TCM-2600 CONTROLLER A-TCM2600 59 1 F07723 TCM-2600 BRACKET 60 1 T00673-6 DIPSTICK KIT TRN7011 61 1 T00673-8 ADAPTER KIT TRN8205 62 1 T00673-9 FLEX PLATE TRN8350 ITEM CODE 13/14 CROSS REF.

CT5G ENGINE/TRANSMISSION INSTALLATION FIGURE: 3-2-7 REV. 12-8-17 14/14 40 56 57 65 63 55 56 64 TRANSMISSION COOLER HOSES (GM TRANSMISSION SETUP)

CT5G ENGINE/TRANSMISSION INSTALLATION ITEM PART QTY. DESCRIPTION 40 1 H00124 TRANSMISSION COOLER 55 2 2403-6-6 6 MALE JIC TO 6 MALE JIC STRAIGHT 56 2 6500-6-6 6 MALE JIC TO 6 FEMALE JIC SWIVEL 90 DEG 57 1 T00673 GM TRANSMISSION 63 1 H01444 TRANSMISSION COOLER HOSE, 70 64 1 H01445 TRANSMISSION COOLER HOSE, 74 65 2 848FSO- 06X06 6 MALE JIC TO MALE O.R.B. FIGURE: 3-2-7 REV. 12-8-17 CODE 14/14 CROSS REF.

CT5G FUEL TANK INSTALLATION FIGURE: 3-2-8 1/3 REV. 10-23-17 3A 3B 3C 3 3A 2 1 7 4 5 6 8

CT5G FUEL TANK INSTALLATION FIGURE: 3-2-8 REV. 10-23-17 ITEM QTY. PART DESCRIPTION 1 1 F06134-1 FUEL TANK 2 1 P00221-28 FUEL FILTER F89Z-9155-A 3 1 P00237 FUEL PUMP 7550010 3A 8 P00221-2 FUEL ADAPTER 9416 3B 1 P00221-16 FUEL PUMP FITTING M10 2050030 3C 1 P00221-31 FUEL PUMP FITTING WASHER 1118659 4 1 FUEL FILTER MOUNT* 5 1 P00239 FUEL PUMP MOUNT 6660020 6 1 H00122 FUEL CAP STRAINER 7 1 F06095 BOTTOM SUPPORT 8 1 F06094 CORNER MOUNT 9 1 E02204 FUEL SENDER 10 1 E02203 FUEL PUMP HARNESS 11 5 FUEL LINES* 6590010 12 1 P00231 RETURN TUBE ASSEMBLY 13 1 5406-HP-6 FUEL TANK PLUG, 14 1 P00225 PICKUP TUBE ASSEMBLY 15 1 P00226 3/8 MALE PIPE TO 5/16 PRESSLOCK ADAPTER 16 10 P00221-3 FUEL LINE CLAMP 9C334 17 1 P00238 FUEL BLOCK 6650030 17A 2 P00221-24 FUEL BLOCK FITTING SAE6 2050040 17B 1 P00221-25 FUEL BLOCK FITTING SAE3 2050030 18 2 S00237 SPACER 19 1 E02210 HARNESS, REGULATOR 5260010 20 8 P00227 ADAPTER, FUEL PUMP FOR MORE DETAILED INFORMATION PLEASE CONTACT CHARLATTE. CODE 1/3 CROSS REF.

CT5G FUEL TANK INSTALLATION FIGURE: 3-2-8 2/3 REV. 10-23-17 9 10 11 17B 17 18 17A 12 13 11 16 14 15 17A 19

CT5G FUEL TANK INSTALLATION FIGURE: 3-2-8 REV. 10-23-17 ITEM QTY. PART DESCRIPTION 1 1 F06134-1 FUEL TANK 2 1 P00221-28 FUEL FILTER F89Z-9155-A 3 1 P00237 FUEL PUMP 7550010 3A 8 P00221-2 FUEL ADAPTER 9416 3B 1 P00221-16 FUEL PUMP FITTING M10 2050030 3C 1 P00221-31 FUEL PUMP FITTING WASHER 1118659 4 1 FUEL FILTER MOUNT* 5 1 P00239 FUEL PUMP MOUNT 6660020 6 1 H00122 FUEL CAP STRAINER 7 1 F06095 BOTTOM SUPPORT 8 1 F06094 CORNER MOUNT 9 1 E02204 FUEL SENDER 10 1 E02203 FUEL PUMP HARNESS 11 5 FUEL LINES* 6590010 12 1 P00231 RETURN TUBE ASSEMBLY 13 1 5406-HP-6 FUEL TANK PLUG, 14 1 P00225 PICKUP TUBE ASSEMBLY 15 1 P00226 3/8 MALE PIPE TO 5/16 PRESSLOCK ADAPTER 16 10 P00221-3 FUEL LINE CLAMP 9C334 17 1 P00238 FUEL BLOCK 6650030 17A 2 P00221-24 FUEL BLOCK FITTING SAE6 2050040 17B 1 P00221-25 FUEL BLOCK FITTING SAE3 2050030 18 2 S00237 SPACER 19 1 E02210 HARNESS, REGULATOR 5260010 20 8 P00227 ADAPTER, FUEL PUMP FOR MORE DETAILED INFORMATION PLEASE CONTACT CHARLATTE. CODE 2/3 CROSS REF.

CT5G FUEL TANK INSTALLATION FIGURE: 3-2-8 3/3 REV. 10-23-17 3A 21 1 17 2 PUMP 3

CT5G FUEL TANK INSTALLATION FIGURE: 3-2-8 REV. 10-23-17 ITEM QTY. PART DESCRIPTION 1 1 F06134-1 FUEL TANK 2 1 P00221-28 FUEL FILTER F89Z-9155-A 3 1 P00237 FUEL PUMP 7550010 3A 8 P00221-2 FUEL ADAPTER 9416 3B 1 P00221-16 FUEL PUMP FITTING M10 2050030 3C 1 P00221-31 FUEL PUMP FITTING WASHER 1118659 4 1 FUEL FILTER MOUNT* 5 1 P00239 FUEL PUMP MOUNT 6660020 6 1 H00122 FUEL CAP STRAINER 7 1 F06095 BOTTOM SUPPORT 8 1 F06094 CORNER MOUNT 9 1 E02204 FUEL SENDER 10 1 E02203 FUEL PUMP HARNESS 11 5 FUEL LINES* 6590010 12 1 P00231 RETURN TUBE ASSEMBLY 13 1 5406-HP-6 FUEL TANK PLUG, 14 1 P00225 PICKUP TUBE ASSEMBLY 15 1 P00226 3/8 MALE PIPE TO 5/16 PRESSLOCK ADAPTER 16 10 P00221-3 FUEL LINE CLAMP 9C334 17 1 P00238 FUEL BLOCK 6650030 17A 2 P00221-24 FUEL BLOCK FITTING SAE6 2050040 17B 1 P00221-25 FUEL BLOCK FITTING SAE3 2050030 18 2 S00237 SPACER 19 1 E02210 HARNESS, REGULATOR 5260010 20 8 P00227 ADAPTER, FUEL PUMP FOR MORE DETAILED INFORMATION PLEASE CONTACT CHARLATTE. CODE 3/3 CROSS REF.

CT5G POWER STEERING SYSTEM FIGURE: 3-2-9 REV. 10-25-17 1/1 12 11 7 13 14 1 14 2 3 10 6 4 5 15 15 16 8 9

CT5G POWER STEERING SYSTEM FIGURE: 3-2-9 REV. 10-25-17 ITEM QTY. PART DESCRIPTION 1 1 H01434 HOSE, POWER STEERING RESERVOIR TO POWER STEERING PUMP, 5/8 X 16 2 1 H01409 HOSE, STEERING VALVE PRESSURE TO STEERING PUMP 54 3 1 H01410 HOSE, STEERING VALVE TANK RETURN TO POWER STEERING RESERVOIR 60 4 1 H01407 HOSE, STEERING VALVE, R STEER TO STEER CYLINDER 72 5 1 H01408 HOSE, STEERING VALVE, L STEER TO STEER CYLINDER 78 6 1 P00221-7 POWER STEERING PUMP AB31-3A696-BC 7 1 T00679 POWER STEERING RESERVOIR 8 1 SEE FIG. 2 STEERING CYLINDER 9 1 S00235 STEERING VALVE 10 2 H01415 COPPER CRUSH WASHER 11 1 H01416 BANJO FITTING, M14 X 1.5 12 1 P00221-30 BANJO BOLT M14 AB31861899AA 13 1 2111-10- 10 MALE BARB TO 8 FEMALE JIC 08-B SWIVEL STRAIGHT 14 2 HOSE CLAMP 15 2 2501-6-6 6 MALE JIC TO 6 MALE PIPE 90 DEG 16 4 6400-6-8 6 MALE JIC TO 8 MALE O-RING STRAIGHT 17 1 F07327 RESERVOIR MOUNT (NOT SHOWN) CODE 1/1 CROSS REF.

CT5G ELECTRICAL COMPONENTS FIGURE: 3-2-10 REV. 8-16-17 1/2 3 2 1 5 4 6 2

CT5G ELECTRICAL COMPONENTS FIGURE: 3-2-10 ITEM QTY. PART DESCRIPTION 1 -- SEE FIG 11 HEADLIGHT 2 -- SEE FIG 11 TURN SIGNAL 3 -- SEE FIG 11 TAILLIGHT 4 -- SEE FIG 12 DASH CONTROLS 5 -- SEE FIG 16 HARNESS, ACCELERATOR PEDAL 6 1 E00267 BACKUP ALARM 7 1 E01099 6 WAY FUSE BLOCK 8 1 E02207 5 AMP ATC CIRCUIT BREAKER 9 5 E02208 20 AMP ATC CIRCUIT BREAKER 10 1 F07477 CIRCUIT BREAKER BLOCK COVER 11 1 E00270 RELAY 12 1 E01411 RELAY BASE 13 1 E00112 HORN 14 1 E02195 FORD MAIN HARNESS 15 1 SEE FIG 8 FUEL REGULATOR 16 1 SEE FIG 8 REGULATOR HARNESS 17 1 E01938 12 VOLT BATTERY 18 1 E02033 MARINE COATED BATTERY TERMINAL ASSEMBLY 19 1 F05852 BATTERY RACK 20 1 F06101 BATTERY HOLD DOWN 21 1 P00221-19 STARTER RELAY REV. 8-16-17 CODE 1/2 CROSS REF.

7 8 CT5G ELECTRICAL COMPONENTS FIGURE: 3-2-10 REV. 8-16-17 2/2 9 10 11 12 13 17 14 16 21 15 20 18 19

CT5G ELECTRICAL COMPONENTS FIGURE: 3-2-10 ITEM QTY. PART DESCRIPTION 1 -- SEE FIG 11 HEADLIGHT 2 -- SEE FIG 11 TURN SIGNAL 3 -- SEE FIG 11 TAILLIGHT 4 -- SEE FIG 12 DASH CONTROLS 5 -- SEE FIG 16 HARNESS, ACCELERATOR PEDAL 6 1 E00267 BACKUP ALARM 7 1 E01099 6 WAY FUSE BLOCK 8 1 E02207 5 AMP ATC CIRCUIT BREAKER 9 5 E02208 20 AMP ATC CIRCUIT BREAKER 10 1 F07477 CIRCUIT BREAKER BLOCK COVER 11 1 E00270 RELAY 12 1 E01411 RELAY BASE 13 1 E00112 HORN 14 1 E02195 FORD MAIN HARNESS 15 1 SEE FIG 8 FUEL REGULATOR 16 1 SEE FIG 8 REGULATOR HARNESS 17 1 E01938 12 VOLT BATTERY 18 1 E02033 MARINE COATED BATTERY TERMINAL ASSEMBLY 19 1 F05852 BATTERY RACK 20 1 F06101 BATTERY HOLD DOWN 21 1 P00221-19 STARTER RELAY REV. 8-16-17 CODE 2/2 CROSS REF.

CT5G LIGHTING INSTALLATION FIGURE: 3-2-11 REV. 1-23-17 1/1 1 9 2 5 6 7 8 3 3 4

CT5G LIGHTING INSTALLATION FIGURE: 3-2-11 ITEM QTY. PART DESCRIPTION 1 2 F07190 HEADLIGHT GUARD 2 2 E01598 HEADLIGHTS, LED 3 4 E01494 TURN SIGNAL, LED 4 4 S00230 SPACER, NYLON 5 2 F04851 TAILLIGHT GUARD 6 2 E02183 ROUND BRAKE/REVERSE LIGHT, LED 7 2 E01559 MOUNT FLANGE, 4 8 2 E01563 PIGTAIL, PLUG-IN, 3 WIRE 9 -- SEE FIG 24 BEACON, FLASHING REV. 1-23-17 CODE 1/1 CROSS REF.

CT5G DRIVERS CONTROL PANEL FIGURE: 3-2-12 REV. 11-2-17 1/4 1 2 3 9 4 5 6 7 8 10 11 12 11A

CT5G DRIVERS CONTROL PANEL FIGURE: 3-2-12 ITEM QTY. PART DESCRIPTION 1 1 F06383-1 LEFT HAND DASH 1 F06383-3 LEFT HAND DASH (NO CAB) 2 2 E00075 MAIN SWITCH 3 1 E00177 SIGNAL LIGHT SWITCH 4 1 E02036 GREEN INDICATOR LIGHT 5 1 E02035 BLUE INDICATOR LIGHT 6 1 E00937 HORN BUTTON 7 4 E02119 CHECK LIGHT 8 1 SEE FIG 17 SHIFTER HANDLE 9 1 E00245 HOURMETER 10 1 E02216 FUEL GAUGE 11 1 E01078 ANTI-RESTART KEYLESS IGNITION SWITCH* 11A 1 E02238 PUSH BUTTON SWITCH KIT* 12 1 T00262 TAG OFF IGNITION START 13 1 E01865 3 PRONG LED FLASHER 14 1 E01411 RELAY BASE 15 1 E01058 TOGGLE SWITCH 16 1 F05788 SWITCH MOUNT 17 1 E02196 DASH HARNESS (INCLUDES ITEMS 14, 20, 21, 24, 25, 26, 33, 34, & 35) REV. 11-2-17 CODE UNIT WILL COME EQUIPPED WITH EITHER AN IGNITION SWITCH OR A PUSH BUTTON SWITCH. 1/4 CROSS REF.

CT5G DRIVERS CONTROL PANEL FIGURE: 3-2-12 REV. 11-2-17 2/4 17 13 14 33 34 35 14 20 24 21 25 26 15 16 E02196 DASH HARNESS

CT5G DRIVERS CONTROL PANEL FIGURE: 3-2-12 ITEM QTY. PART DESCRIPTION 1 1 F06383-1 LEFT HAND DASH 1 F06383-3 LEFT HAND DASH (NO CAB) 2 2 E00075 MAIN SWITCH 3 1 E00177 SIGNAL LIGHT SWITCH 4 1 E02036 GREEN INDICATOR LIGHT 5 1 E02035 BLUE INDICATOR LIGHT 6 1 E00937 HORN BUTTON 7 4 E02119 CHECK LIGHT 8 1 SEE FIG 17 SHIFTER HANDLE 9 1 E00245 HOURMETER 10 1 E02216 FUEL GAUGE 11 1 E01078 ANTI-RESTART KEYLESS IGNITION SWITCH* 11A 1 E02238 PUSH BUTTON SWITCH KIT* 12 1 T00262 TAG OFF IGNITION START 13 1 E01865 3 PRONG LED FLASHER 14 1 E01411 RELAY BASE 15 1 E01058 TOGGLE SWITCH 16 1 F05788 SWITCH MOUNT 17 1 E02196 DASH HARNESS (INCLUDES ITEMS 14, 20, 21, 24, 25, 26, 33, 34, & 35) REV. 11-2-17 CODE UNIT WILL COME EQUIPPED WITH EITHER AN IGNITION SWITCH OR A PUSH BUTTON SWITCH. 2/4 CROSS REF.

CT5G DRIVERS CONTROL PANEL FIGURE: 3-2-12 REV. 11-2-17 3/4 20 22 27 21 31 PIN MALE DEUTSCH PLUG 31 PIN FEMALE DEUTSCH PLUG 26 25 24 28 23 29 12 POSITION DEUTSCH PLUGS

ITEM CT5G DRIVERS CONTROL PANEL FIGURE: 3-2-12 PART QTY. DESCRIPTION 31 PIN MALE DEUTSCH PLUG 20 1 E02135 31 PIN MALE DEUTSCH PLUG 21 21 E01956 DEUTSCH PLUG PINS REV. 11-2-17 CODE 3/4 CROSS REF. 31 PIN FEMALE DEUTSCH PLUG 22 1 E02134 31 PIN FEMALE DEUTSCH PLUG 23 18 E01953 DEUTSCH PLUG RECEPTACLES 12 POSTION DEUTSCH PLUGS 24 1 E01951 FEMALE DEUTSCH PLUG 25 10 E01953 DEUTSCH PLUG RECEPTACLES 26 1 E01952 FEMALE WEDGE LOCK 27 1 E01954 MALE DEUTSCH PLUG 28 10 E01956 DEUTSCH PLUG PINS 29 1 E01955 MALE WEDGE LOCK

CT5G DRIVERS CONTROL PANEL FIGURE: 3-2-12 REV. 11-2-17 4/4 32 31 30 39 36 33 4 PIN DEUTSCH PLUG AND SOCKET 35 41 38 34 37 40 6 PIN DEUTSCH PLUG AND SOCKET

ITEM CT5G DRIVERS CONTROL PANEL FIGURE: 3-2-12 PART QTY. DESCRIPTION 4 PIN DEUTSCH PLUG AND SOCKET 30 1 E02187 4 PIN DEUTSCH SOCKET 31 4 E01956 DEUTSCH PLUG PINS 32 1 E02188 4 PIN DEUTSCH SOCKET WEDGE LOCK 33 1 E02189 4 PIN DEUTSCH PLUG 34 4 E01953 DEUTSCH PLUG RECEPTACLES 35 1 E02190 4 PIN DEUTSCH PLUG WEDGE LOCK 6 PIN DEUTSCH PLUG AND SOCKET 36 1 E02193 6 PIN DEUTSCH PLUG 37 6 E01956 DEUTSCH PLUG PINS 38 1 E02194 6 PIN DEUTSCH PLUG WEDGE LOCK 39 1 E02191 6 PIN DEUTSCH SOCKET 40 6 E01953 DEUTSCH PLUG RECEPTACLES 41 1 E02194 6 PIN DEUTSCH PLUG WEDGE LOCK REV. 11-2-17 CODE 4/4 CROSS REF.

CT5G STEERING COLUMN ASSEMBLY FIGURE: 3-2-13 REV. 12-15-16 1/1 5 4 1 7 3 2 6 8

CT5G STEERING COLUMN ASSEMBLY FIGURE: 3-2-13 ITEM QTY. PART DESCRIPTION 1 1 S00235 STEERING VALVE 2 1 F06127 MOUNT, STEERING VALVE 3 1 S00236 STEERING COLUMN 4 1 S00008-1 FORCE STYLE STEERING WHEEL 5 1 H00105-1 NUT M20 X 1.25 6 1 S00009-2 CAP, STEERING WHEEL 7 1 F05841 DASH, CT5G 8 1 F05842 SHIFTER MOUNT COVER PLATE REV. 12-15-16 CODE 1/1 CROSS REF.

CT5G BRAKE PEDAL ASSEMBLY FIGURE: 3-2-14 REV. 12-7-16 1/1 4 7 6 2 3 5 1 8

CT5G BRAKE PEDAL ASSEMBLY FIGURE: 3-2-14 ITEM QTY. PART DESCRIPTION 1 1 F05873-1 BRAKE PEDAL WELDMENT 2 1 B00704 MASTER CYLINDER 3 1 B00703 VACUUM BOOSTER 4 1 F07300 RETURN SPRING MOUNT 5 1 850024 RETURN SPRING 6 -- See Fig 15 BRAKE FITTING 7 2 B00657 BRONZE FLANGE BEARING 8 1 B00816 BRONZE FLANGE BUSHING REV. 12-7-16 CODE 1/1 CROSS REF.

CT5G SERVICE BRAKES FIGURE: 3-2-15 REV. 1-20-17 1/2 4 4 1 5 5 2 7 6 6 7 21 14 12 3 22 10 8 11 10 9 23 11 17 18 19 13 13 20 24 14 6 6 15 16

CT5G SERVICE BRAKES FIGURE: 3-2-15 ITEM QTY. PART DESCRIPTION 1 1 SEE FIG 6 BRAKE CALIPER, LEFT FRONT 2 1 SEE FIG 6 BRAKE CALIPER, RIGHT FRONT 3 1 SEE FIG 14 MASTER CYLINDER 4 2 B00436SS BRAKE HOSE, STAINLESS STEEL 5 2 F06447 BOLT ON BRAKE TAB 6 4 832013 HOSE CLIP 7 2 B00405 BRAKE FITTING, ADAPTER 8 1 E00106 BRAKE LIGHT SWITCH 9 1 E00418 SHIFT LOCK PRESSURE SWITCH 10 2 831004 TEE 11 4 B00488 BRAKE FITTING 12 1 B00491 BRAKE FITTING 13 2 B00406 3/16 TEE 14 1 832012 BRAKE HOSE, REAR 15 1 SEE FIG 6 BRAKE CALIPER, LEFT REAR 16 1 SEE FIG 6 BRAKE CALIPER, RIGHT REAR -- -- B00812 BRAKE LINE SET (INCLUDES ITEMS 17-24) 17 1 BRAKE LINE* 18 1 BRAKE LINE* 19 1 BRAKE LINE* 20 2 BRAKE LINE* 21 2 BRAKE LINE* 22 1 BRAKE LINE* 23 1 BRAKE LINE* 24 1 BRAKE LINE* * - ALL BRAKE LINES ARE MANUFACTURED FROM RAW MATERIAL REV. 1-20-17 CODE 1/2 CROSS REF.

CT5G SERVICE BRAKES FIGURE: 3-2-15 REV. 1-20-17 2/2 26 25 REAR BRAKE HOSE INSTALLATION

CT5G SERVICE BRAKES FIGURE: 3-2-15 ITEM QTY. PART DESCRIPTION 25 2 831002 BANJO BOLT 26 2 831003 BANJO BOLT WASHER REV. 1-20-17 CODE 2/2 CROSS REF.

CT5G ACCELERATOR PEDAL INSTALLATION FIGURE: 3-2-16 1/1 REV. 10-25-17 2 1 4 3

CT5G ACCELERATOR PEDAL INSTALLATION FIGURE: 3-2-16 1/1 ITEM REV. 10-25-17 QTY. PART DESCRIPTION 1 1 P00210-2* ACCELERATOR PEDAL 2 1 P00221-29 HARNESS, ACCELERATOR PEDAL 2U1L- 128476-AA 3 1 F06773 MOUNT, ACCELERATOR PEDAL 4 1 F06640-1 ACCELERATOR PEDAL BOX ASSEMBLY CODE CROSS REF. THE ACCELERATOR PEDAL PART P00210-2 COMES WITH A PLASTIC PAD. IF REPLACING AN AMERICAN AIRLINES ACCELERATOR PEDAL, THE ITEM WILL NEED TO BE SPECIFIED AS NEEDING PART F07501, WHICH IS THE METAL PAD.

CT5G TRANSMISSION SHIFTER INSTALLATION FIGURE: 3-2-17 REV. 12-7-17 1/1 1 2 5 6 7 4 3 4 8 4 11 C6 TRANSMISSION 4 9 4 10 GM TRANSMISSION

ITEM CT5G TRANSMISSION SHIFTER INSTALLATION FIGURE: 3-2-17 REV. 12-7-17 QTY. PART DESCRIPTION 1 1 SEE FIG 18 TRANSMISSION SHIFTER HANDLE 2 1 SEE FIG 18 SHIFTER SOLENOID 3 1 F06651 UPPER SHIFT LINK ROD 4 3 B00741 5/16 CLEVIS YOKE AND PIN 5 1 F05853-1 SHIFT LEVER 6 2 F06100 MOUNT, SHIFT LEVER 7 2 B00716 BUSHING 8 1 F06652 SHIFT LINKAGE ROD 9 1 T00673-10 SHIFT ARM TRN7084 10 1 F03194 SHIFT ARM EXTENSION 11 1 SHIFT LINKAGE ROD* CODE THE SHIFT LINKAGE ROD FOR THE GM TRANSMISSION IS MADE FROM RAW MATERIAL. CONTACT CHARLATTE FOR PURCHASING INFORMATION. 1/1 CROSS REF.

CT5G TRANSMISSION SHIFTER HANDLE ASSEMBLY FIGURE: 3-2-18 REV. 12-20-16 1/1 1 2 3 7 9 8 4 6 10 5 STOP BRACKET

CT5G TRANSMISSION SHIFTER HANDLE ASSEMBLY FIGURE: 3-2-18 REV. 12-20-16 ITEM QTY. PART DESCRIPTION ASSY 1 T00436 SHIFTER PLUS LOCK KIT (INCLUDES ITEMS 1-9) 1 1 T00025 TRANSMISSION SHIFTER 2 1 F07404 SHIFT LOCK LATCH WELDMENT 3 1 F07453 SOLENOID MOUNT ASSEMBLY 4 1 E02189 4 PIN DEUTSCH PLUG 5 4 E01956 DEUTSCH PLUG PINS 6 1 E02190 4 PIND DEUTSCH PLUG WEDGELOCK 7 1 E00413 SOLENOID 12A6U2B5 67 8 1 E00518 SHIFT LOCK PLUNGER 9 1 E00519 SPRING, SOLENOID 10 1 F07342 STOP BRACKET, SHIFTER CODE 1/1 CROSS REF.

CT5G DRIVE SHAFT ASSEMBLY & INSTALLATION FIGURE: 3-2-19 REV. 8-16-17 1/1 3 1 2 4 5

CT5G DRIVE SHAFT ASSEMBLY & INSTALLATION ITEM QTY. PART DESCRIPTION 1 1 T00683 DRIVE SHAFT 2 1 T00122 UNIVERSAL STRAP KIT 3 1 T00191 TRANSMISSION FLANGE 4 1 T00044-13 OUTPUT FLANGE MOUNT 1 T00044-14 OUTPUT FLANGE MOUNT 5 4 861008 BOLT, DRIVE LINE FIGURE: 3-2-19 REV. 8-16-17 CODE 1/1 CROSS REF.

CT5G PARKING BRAKE ASSEMBLY FIGURE: 3-2-20 REV. 12-5-16 1/1 1 3 4 6 8 2 7 3 5 3 9

CT5G PARKING BRAKE ASSEMBLY FIGURE: 3-2-20 ITEM QTY. PART DESCRIPTION 1 1 B00030 PARK BRAKE HANDLE 2 1 F05934 PARK BRAKE SUPPORT 3 4 B00741 5/16 CLEVIS YOKE AND PIN 4 1 F06653 PARK BRAKE LINK ROD 5 1 F05872 BRAKE LINK SUPPORT 6 1 F05869-1 PARK BRAKE CRANK WELDMENT 7 2 830021 BRONZE BUSHING 8 1 F06654 PARK BRAKE CRANK LINK ROD 9 1 F07178 C6 BRAKE LEVER REV. 12-5-16 CODE 1/1 CROSS REF.

CT5G COVERS & GUARDS FIGURE: 3-2-21 REV. 12-6-17 1/2 1 3 2 5 4 9 6 7 8

CT5G COVERS & GUARDS FIGURE: 3-2-21 ITEM QTY. PART DESCRIPTION 1 -- SEE FIG 13 DASH WELDMENT 2 -- SEE FIG 13 SHIFTER MOUNT COVER PLATE 3 -- SEE FIG 16 ACCELERATOR PEDAL BOX 4 -- SEE FIG 22 HOOD ASSEMBLY 5 -- SEE FIG 11 HEADLIGHT GUARD 6 -- SEE FIG 6 PARK BRAKE SUPPORT 7 -- SEE FIG 24 CAB 8 -- SEE FIG 11 TAILLIGHT GUARD 9 1 F05815 CENTER HUMP FLOOR 10 1 F07349 FUEL FILL COVER PLATE 11 2 F06021 HIP RESTRAINT 12 1 F05933 SEAT MOUNT PLATE 13 2 F05811 SEAT WEIGHT 14 2 F05810-1 REAR COUNTERWEIGHT WITH CUTOUT 15 2 F05810-2 REAR COUNTERWEIGHT 16 1 846020 PLATE COVER 17 1 F07726 COUNTERWEIGHT WEDGE REV. 12-6-17 CODE 1/2 CROSS REF.

CT5G COVERS & GUARDS FIGURE: 3-2-21 REV. 12-6-17 2/2 10 13 14 16 6 11 12 15 17

CT5G COVERS & GUARDS FIGURE: 3-2-21 ITEM QTY. PART DESCRIPTION 1 -- SEE FIG 13 DASH WELDMENT 2 -- SEE FIG 13 SHIFTER MOUNT COVER PLATE 3 -- SEE FIG 16 ACCELERATOR PEDAL BOX 4 -- SEE FIG 22 HOOD ASSEMBLY 5 -- SEE FIG 11 HEADLIGHT GUARD 6 -- SEE FIG 6 PARK BRAKE SUPPORT 7 -- SEE FIG 24 CAB 8 -- SEE FIG 11 TAILLIGHT GUARD 9 1 F05815 CENTER HUMP FLOOR 10 1 F07349 FUEL FILL COVER PLATE 11 2 F06021 HIP RESTRAINT 12 1 F05933 SEAT MOUNT PLATE 13 2 F05811 SEAT WEIGHT 14 2 F05810-1 REAR COUNTERWEIGHT WITH CUTOUT 15 2 F05810-2 REAR COUNTERWEIGHT 16 1 846020 PLATE COVER 17 1 F07726 COUNTERWEIGHT WEDGE REV. 12-6-17 CODE 2/2 CROSS REF.

CT5G HOOD ASSEMBLY FIGURE: 3-2-22 REV. 1-23-17 1/2 1 2 3 4 5 2 3 6 7

CT5G HOOD ASSEMBLY FIGURE: 3-2-22 ITEM QTY. PART DESCRIPTION 1 1 F06655-1 HOOD WELDMENT 2 2 C00363 LATCH 3 4 C00658 HOOD BUMPER 4 2 H01398 AIR SHOCK CYLINDER 5 2 H00120-1 AIR SHOCK BALL STUD 6 2 C00748 HINGE 7 2 F06155 HINGE SPACER 8 1 F07474 UPPER SAFETY PROP LATCH BRACKET 9 1 F07484 SAFETY PROP WELDMENT 10 1 F07454 AIRSHOCK SAFETY PROP LUG 11 1 F07502 LOWER SAFETY PROP LATCH BRACKET 12 1 H00831 AIR SHOCK LUG REV. 1-23-17 CODE 1/2 CROSS REF.

CT5G HOOD ASSEMBLY FIGURE: 3-2-22 REV. 1-23-17 2/2 8 9 12 10 11

CT5G HOOD ASSEMBLY FIGURE: 3-2-22 ITEM QTY. PART DESCRIPTION 1 1 F06655-1 HOOD WELDMENT 2 2 C00363 LATCH 3 4 C00658 HOOD BUMPER 4 2 H01398 AIR SHOCK CYLINDER 5 2 H00120-1 AIR SHOCK BALL STUD 6 2 C00748 HINGE 7 2 F06155 HINGE SPACER 8 1 F07474 UPPER SAFETY PROP LATCH BRACKET 9 1 F07484 SAFETY PROP WELDMENT 10 1 F07454 AIRSHOCK SAFETY PROP LUG 11 1 F07502 LOWER SAFETY PROP LATCH BRACKET 12 1 H00831 AIR SHOCK LUG REV. 1-23-17 CODE 2/2 CROSS REF.

CT5G REAR HITCH ASSEMBLY FIGURE: 3-2-23 REV. 1-20-17 1/1 1

CT5G REAR HITCH ASSEMBLY FIGURE: 3-2-23 ITEM PART QTY. DESCRIPTION 1 1 C00717 HITCH, TOW REV. 1-20-17 CODE 1/1 CROSS REF.

CT5G CAB ASSEMBLY FIGURE: 3-2-24 1/4 REV. 12-6-17 1 2 3 9 7 6 4 5 9 8

CT5G CAB ASSEMBLY FIGURE: 3-2-24 1/4 ITEM QTY. PART DESCRIPTION ASSY. C00747 OVERALL CAB ASSEMBLY 1 1 E02019 DOME LIGHT 2 1 E02237 WIPER MOTOR 3 1 O00183 REARVIEW MIRROR 4 1 O00193 WIPER ARM 5 1 O00194 WIPER BLADE 6 2 C00768 HEATER VENT 7 1 F07458 MOUNT, VINYL DOOR STRIP, PASSENGER SIDE 8 1 F07459 MOUNT, VINYL DOOR STRIP, DRIVERS SIDE 9 2 C00769 GRAB HANDLE, CAB (NOT SHOWN) 10 1 C00674-BLUE VINYL DOOR, PASSENGER SIDE 11 1 C00675-BLUE VINYL DOOR, DRIVER SIDE 12 2 C00677-2 FRONT UPPER DOOR STRIP 13 4 C00677-3 TOP DOOR STRIP 14 2 C00677-4 REAR DOOR STRIP REV. 12-6-17 CODE * - CHARLATTE RECOMMENDS LOCAL SUPPLIERS FOR PROPER SELECTION AND FITTING OF REPLACEMENT GLASS CROSS REF.

CT5G CAB ASSEMBLY FIGURE: 3-2-24 2/4 REV. 12-6-17 15 19 16 17 24 18

CT5G CAB ASSEMBLY FIGURE: 3-2-24 2/4 ITEM QTY. PART DESCRIPTION 15 1 E01111 BEACON, FLASHING 16 1 C00763 REAR WINDOW GUARD 17 1 F05538 HITCH RELEASE COMPARTMENT 18 1 H01273 AIR CYLINDER 19 1 F05524 CAB REAR BASE REV. 12-6-17 CODE * - CHARLATTE RECOMMENDS LOCAL SUPPLIERS FOR PROPER SELECTION AND FITTING OF REPLACEMENT GLASS CROSS REF.

CT5G CAB ASSEMBLY FIGURE: 3-2-24 3/4 REV. 12-6-17 21 24 25 22 20 23 32 27 29 26 22 28 30 HEATER HOSE FROM HEATER VALVE TO REDUCER TO ENGINE 32 31

CT5G CAB ASSEMBLY FIGURE: 3-2-24 3/4 ITEM QTY. PART DESCRIPTION 20 1 F07466 HEATER BOX WELDMENT 21 2 H01429 HEATER VENT 22 1 F07465 HANDLE, HEATER VALVE 23 1 E02209 FAN SPEED TOGGLE SWITCH 24 1 F07464 FRONT MOUNT, HEATER BOX 25 1 F07463 REAR MOUNT, HEATER BOX 26 1 H01422 HEATER PARTS KIT 27 1 O00191 45 DEG HEATER HOSE 28 1 O00189 HEATER VALVE 29 1 O00190 REDUCER, HEATER HOSE 30 1 *5/8 HEATER HOSE (FROM HEATER VALVE TO REDUCER) 31 1 *3/4 HEATER HOSE (FROM REDUCER TO ENGINE) 32 5 C500200012 HOSE CLAMP 1/2 1 1/4 REV. 12-6-17 CODE CROSS REF. HEATER HOSES ARE MADE FROM RAW MATERIAL. CONTACT CHARLATTE FOR MORE INFORMATION.

CT5G CAB ASSEMBLY FIGURE: 3-2-24 4/4 REV. 12-6-17 35 35 34 33 34

CT5G CAB ASSEMBLY FIGURE: 3-2-24 ITEM QTY. PART DESCRIPTION 33 1 W00297 SLIDING WINDOW ASSEMBLY (LEXAN) 34 2 W00298 SLIDING WINDOW TRACK 35 2 W00299 SLIDING WINDOW PANEL (LEXAN) REV. 12-6-17 CODE 4/4 CROSS REF.

CT5G SEAT INSTALLATION FIGURE: 3-2-25 1/1 REV. 1-24-17 2 1 1 3 4 2

CT5G SEAT INSTALLATION FIGURE: 3-2-25 1/1 ITEM QTY. PART DESCRIPTION 1 2 O00155 SEAT W/ LOGO 2 2 C00524 RETRACTABLE SEAT BELT 3 -- SEE FIG 21 SEAT PLATE 4 -- SEE FIG 21 SEAT WEIGHT REV. 1-24-17 CODE CROSS REF.

CHARLATTE OF AMERICA, INC. CT5G TIRE & WHEEL ASSEMBLY FIGURE: 3-2-26 REV. 2-20-17 1/1 1 2

CHARLATTE OF AMERICA, INC. CT5G TIRE & WHEEL ASSEMBLY FIGURE: 3-2-26 ITEM QTY. PART DESCRIPTION 1 2 W00275-1 FRONT RIM, AMERICAN GRAY 2 2 W00276-1 REAR RIM, AMERICAN GRAY REV. 2-20-17 CODE 1/1 CROSS REF.

CT5G TRACTOR TRIM & DECALS FIGURE: 3-2-27 REV. 11-2-17 1/2 1 3 4 2 5 7 6 8 13

CT5G TRACTOR TRIM & DECALS FIGURE: 3-2-27 ITEM QTY. PART DESCRIPTION 1 1 T00242-3 DECAL, CHARLATTE AMERICA 2 2 T00293 DECAL, MAX PRESSURE 115 3 1 T00613 DECAL, GASOLINE ONLY 4 1 T00689 DECAL, STARTUP INSTRUCTIONS 5 1 T00695 DECAL, LOW FUEL 6 1 T00577-1 DECAL, PARK BRAKE 7 2 T00293-1 DECAL, MAX PRESSURE 80 8 1 T00407-1 DECAL, MAX TOW 9 1 T00700 DECAL, WARNING, HOOD PROP 10 1 T00701 DECAL, WARNING, PULLEY BOLT 11 1 T00500 DECAL, BRAKE FLUID 12 1 T00013-1 ID TAG, MANUFACTURER (NOT SHOWN) 13 1 T00719 DECAL. OPERATION INSTRUCTIONS (PUSH BUTTON SWITCH) REV. 11-2-17 CODE 1/2 CROSS REF.

CT5G TRACTOR TRIM & DECALS FIGURE: 3-2-27 REV. 11-2-17 2/2 10 9 11

CT5G TRACTOR TRIM & DECALS FIGURE: 3-2-27 ITEM QTY. PART DESCRIPTION 1 1 T00242-3 DECAL, CHARLATTE AMERICA 2 2 T00293 DECAL, MAX PRESSURE 115 3 1 T00613 DECAL, GASOLINE ONLY 4 1 T00689 DECAL, STARTUP INSTRUCTIONS 5 1 T00695 DECAL, LOW FUEL 6 1 T00577-1 DECAL, PARK BRAKE 7 2 T00293-1 DECAL, MAX PRESSURE 80 8 1 T00407-1 DECAL, MAX TOW 9 1 T00700 DECAL, WARNING, HOOD PROP 10 1 T00701 DECAL, WARNING, PULLEY BOLT 11 1 T00500 DECAL, BRAKE FLUID 12 1 T00013-1 ID TAG, MANUFACTURER (NOT SHOWN) 13 1 T00719 DECAL. OPERATION INSTRUCTIONS (PUSH BUTTON SWITCH) REV. 11-2-17 CODE 2/2 CROSS REF.

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III. NUMERICAL PARTS LIST CHAPTER 3 ILLUSTRATED PARTS LIST PART DESCRIPTION REFERENCE 2111-10-08-B 10 MALE BARB TO 8 FEMALE JIC SWIVEL STRAIGHT FIGURE 9 2403-6-6 6 MALE JIC TO 6 MALE JIC STRAIGHT FIGURE 7 2501-6-6 6 MALE JIC TO 6 MALE PIPE 90 DEG FIGURE 9 5406-HP-6 PLUG, FUEL TANK FIGURE 8 6400-6-8 6 MALE JIC TO 8 MALE O-RING STRAIGHT FIGURE 9 6500-6-6 6 MALE JIC TO 6 FEMALE JIC SWIVEL 90 DEG FIGURE 7 830021 BRONZE BUSHING FIGURE 20 831002 BANJO BOLT FIGURE 15 831003 BANJO BOLT WASHER FIGURE 15 831004 TEE FIGURE 15 832012 BRAKE HOSE, REAR FIGURE 15 832013 HOSE CLIP FIGURE 15 850024 RETURN SPRING FIGURE 14 861008 BOLT, DRIVE LINE FIGURE 19 A00003 PIN, LEAF SPRING, FRONT FIGURE 1 A00614 NIPPLE, GREASE FIGURE 1 A00798 LEAF SPRING, FRONT FIGURE 1 A00923 REAR AXLE FIGURE 3 A00923-1 HUB SEAL FIGURE 4 A00923-10 LEVEL / FILLER PLUG FIGURE 4 A00923-11 FRONT PINION TAPER ROLLER BEARING FIGURE 4 A00923-12 REAR PINION TAPER ROLLER BEARING FIGURE 4 A00923-13 1:1 INPUT WHEEL FIGURE 4 A00923-14 PINION SPACER FIGURE 4 A00923-15 TRANSFER CASE FRONT FIGURE 4 A00923-16 CROWN WHEEL AND PINION FIGURE 4 A00923-17 SHIM 0.25 MM (0.010 ) FIGURE 4 A00923-18 SHIM 0.40 MM (0.016 ) FIGURE 4 A00923-19 SHIM 0.30 MM (0.012 ) FIGURE 4 A00923-2 O RING FIGURE 4 A00923-20 SHIM 0.05 MM (0.002 ) FIGURE 4 A00923-21 SHIM 0.08 MM (0.003 ) FIGURE 4 A00923-22 SHIM 0.25 MM (0.010 ) FIGURE 4 A00923-23 OIL SEAL COVER FIGURE 4 A00923-24 SOLID SPACER SHIM FIGURE 4 A00923-25 BEARING ADJUSTER NUT FIGURE 4 A00923-26 BREATHER FIGURE 4 A00923-27 MAIN CASE FIGURE 4 A00923-28 BEARING ADJUSTER NUT FIGURE 4 A00923-29 BEARING HOUSING FIGURE 4 A00923-3 HS1310 INPUT COUPLING FIGURE 4 A00923-30 BEARING ADJUSTER LOCK PLATE FIGURE 4 A00923-31 1/2 BSP DRAIN PLUG FIGURE 4 A00923-32 TAPER ROLLER BEARING FIGURE 4 Chapter 3 Page 3-1 Feb. 17

PART DESCRIPTION REFERENCE A00923-33 DIFFERENTIAL CASE FIGURE 4 A00923-34 DIFFERENTIAL PINION FIGURE 4 A00923-35 DIFFERENTIAL SPIDER FIGURE 4 A00923-36 DIFFERENTIAL WHEEL FIGURE 4 A00923-37 NEEDLE ROLLER BEARING FIGURE 4 A00923-38 PLANET GEAR FIGURE 4 A00923-39 PLANET CARRIER FIGURE 4 A00923-4 COUPLING SEAL FIGURE 4 A00923-40 SHORT ARM SUN GEAR FIGURE 4 A00923-41 LONG ARM SUN GEAR FIGURE 4 A00923-42 ANNULUS FIGURE 4 A00923-43 TAPER ROLLER BEARING FIGURE 4 A00923-44 BRAKE CALIPER FIGURE 4 A00923-45 BRAKE PAD KIT FIGURE 4 A00923-46 CALIPER CARRIER FIGURE 4 A00923-47 LONG AXLE ARM (NARROW PAD) FIGURE 4 A00923-48 SHORT AXLE ARM (NARROW PAD) FIGURE 4 A00923-49 SHORT AXLE SHAFT FIGURE 4 A00923-5 TAPER ROLLER BEARING FIGURE 4 A00923-50 LONG AXLE SHAFT FIGURE 4 A00923-51 9/16 UNF X 18 WHEEL STUD FIGURE 4 A00923-52 WHEEL HUB / DISC BRAKE FIGURE 4 A00923-55 HUB SEAL FIGURE 4 A00923-56 WHEEL HUB / DISC BRAKE FIGURE 4 A00923-6 1:1 INPUT PINION FIGURE 4 A00923-7 TRANSFER CASE REAR FIGURE 4 A00923-8 END COVER FIGURE 4 A00923-9 LOWER END COVER FIGURE 4 A00924 U BOLT FIGURE 3 A00954 FRONT AXLE (INCLUDES ALL ITEMS LISTED) FIGURE 2 A00954-1 MAIN AXLE BEAM FIGURE 2 A00954-10 WASHER, STEERING CYLINDER FIGURE 2 A00954-11 HUB CAP FIGURE 2 A00954-12 PIN, SPINDLE FIGURE 2 A00954-13 SLOTTED NUT FIGURE 2 A00954-14 HUB FIGURE 2 A00954-15 WHEEL STUD FIGURE 2 A00954-16 OUTER TAPERED ROLLER BEARING FIGURE 2 A00954-17 WASHER FIGURE 2 A00954-18 BRASS BUSHING FIGURE 2 A00954-19 INNER TAPERED ROLLER BEARING FIGURE 2 A00954-20 BRASS BUSHING FIGURE 2 A00954-21 SEAL FIGURE 2 A00954-22 SEAL BUSH FIGURE 2 A00954-23 RIGHT SPINDLE FIGURE 2 A00954-24 LEFT SPINDLE FIGURE 2 A00954-25 CAP, KINGPIN FIGURE 2 A00954-26 STEERING BUSHING FIGURE 2 A00954-27 KINGPIN FIGURE 2 A00954-28 RETAINING SET SCREW, KINGPIN FIGURE 2 A00954-29 THRUST BEARING FIGURE 2 Chapter 3 Page 3-2 Feb. 17