Parts Catalog Nautilus & Nautilus CE Rider Scrubber/Sweeper Models: Diesel, Gasoline, & LPG PowerBoss, Minuteman International, Inc. A Member of the Hako Group #988749 Rev. J 02/19
PREFACE PREFACE Thank you for your purchase of the new industry standard for scrubber/sweepers. PowerBoss takes great pride in offering the most dependable, reliable and best value in industrial power scrubbers and sweepers. We set the standard. Our Customer Service Department would like to hear from you. If you see any errors, omissions or something that needs clarifi cation in this Parts Catalog please let us know. We are working hard towards continually improving our processes to bring you the best you deserve. Please copy the form below, fi ll out and comment on how you found our catalog. Thank you! The PowerBoss Team Name: Title: Company Name: Address: Country: Type of equipment or model number: Comments: Please return to: Customer Service Manager PowerBoss, Minuteman International, Inc. 14N845 U.S. Route 20 Pingree Grove, Illinois 60140 USA Phone: (800) 323-9420 Email: tech@powerboss.com Page 2
PREFACE This is the Parts Catalog for the PowerBoss Nautilus Scrubber/Sweeper machine. This catalog covers all Standard Nautilus machine variations beginning August 2015. We believe this machine will provide excellent service for many years.best results will be obtained if: The machine is operated with reasonable care. The machine is maintained regularly per the maintenance schedule provided in the User Manual. The machine is maintained with PowerBoss supplied or equivalent parts. All right side and left side references to the machine (except for engine) are determined by facing the direction of forward travel. The front of the engine or engine fan faces the front of the machine. Some hardware considered to be common or locally available has been omitted from the parts section to make this manual clear. Be sure to use equivalent hardware when replacement becomes necessary. The Model and Serial Number of your machine is shown on the I.D. name plate. This information is needed when contacting Technical Support or when ordering parts. The I.D. plate is mounted on the left side wall of the operator seating area. Example I.D Plate: Parts may be ordered by phone, fax or e-mail from any PowerBoss parts and service center. Before ordering parts or supplies, be sure to have your machine model number and serial number handy. For your convenience Fill out the data block below for future reference. MACHINE DATA Fill out at installation Serial Number: Engine Serial Number: Sales Rep.: Date of Install: All information contained in this catalog is current at the time of printing. Minuteman International, Inc. reserves the right to make changes at any time without notice. PowerBoss, Minuteman International, Inc., Copyright 2014-2015, Printed in USA Page 3
TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Model: Nautilus Rider Scrubber/Sweeper Nautilus CE Rider Scrubber/Sweeper Model No.: PB45DSL, PB45GAS, PB45LPG PB45DSLCE, PB45GASCE, PB45LPCE GENERAL MACHINE SPECIFICATIONS Length:........................... 95.0 in (241.3 cm) Width with side scrub brush retracted:...60.5 in (153.7 cm) Width with side scrub brush extended:...65.5 in (166.4 cm) Height to lowest steering position:...... 60.5 in (153.7 cm) Height with overhead guard:.......... 83.5 in (212.1 cm) Wheelbase:....................... 47.75 in (121.3 cm) Front tires (molded):................16 in x 6 in................(40 cm x 15 cm) Rear tires (press on):................18 in x 5 in................(45 cm x 12 cm) Aisle width U-turn:..................8 ft - 11.7 in (273.6 cm) Weight (Diesel engine)..............4,047 lb (1836 kg) Weight (Gas & LPG engines).........4,027 lb (1826 kg) Maximum forward speed:............7.7 mph (12.4 km/h) Maximum reverse speed:............4.0 mph (6.4 km/h) Maximum climb angle (Traveling):......10 deg. (17% grade) Maximum climb angle (Scrubbing):.....8 deg. (14% grade) SCRUBBING SYSTEM Cleaning path (main brushes)........ 45 in (114 cm) Cleaning path (w/optional side brush)... 60 in (152 cm) Main brush diameter:................ 12 in (30 cm) Main brush length:.................. 45 in (114 cm) Main brush speed:.................. 425 RPM Main brush force:................... 200 lb - 400 lb................... (90 kg - 181 kg) Side scrub brush diameter:........... 16 in (40 cm) Side scrub brush speed:............. 200 RPM Solution Tank capacity:.............. 105 gal (397 L) Recovery Tank capacity:............. 105 gal (397 L) Demister chamber capacity:.......... 17 gal (64 L) (2)Debris trays, total capacity:......... 2.1 ft³ (.059 m³) Vacuum fan speed:................. 11,500 RPM Vacuum water lift:.................. 35 in (88 cm) (144.8 cm) (139.7 cm) (158.2 cm) (153.7 cm) (212.1 cm) (150.6 cm) (241.3 cm) dimensions shown in inches (cm) Page 4
TABLE OF CONTENTS TABLE OF CONTENTS PREFACE........................................................................... 2 TECHNICAL SPECIFICATIONS........................................................ 4................................................................ 8 FRAME GROUP (730100)............................................................................. 8 BRAKE GROUP (730101)............................................................................ 10 REAR WHEEL GROUP (730105)...................................................................... 12 FRONT WHEEL GROUP (730102)..................................................................... 13 STEERING FORK GROUP (730103)................................................................... 14 CONSOLE GROUP (730152).......................................................................... 16 STEERING COLUMN GROUP (730104)................................................................ 18 INSTRUMENT PANEL GROUP - DIESEL (730108)........................................................ 20 INSTRUMENT PANEL GROUP - GAS (730107).......................................................... 22 INSTRUMENT PANEL GROUP - LPG (730106)........................................................... 24 INSTRUMENTATION GROUP (730109)................................................................. 26 ELECTRICAL BOX GROUP - DIESEL (730156).......................................................... 28 DIRECTIONAL CONTROL GROUP (730110)............................................................. 30 PUMP LINKAGE GROUP (730111)..................................................................... 32 SCRUB HEAD GROUP (730112)....................................................................... 34 SCRUB BRUSH LIFT GROUP (730113)................................................................. 36 SCRUB BRUSH IDLER GROUP (730114)............................................................... 38 BRUSH DOOR GROUP (730115)...................................................................... 40 SQUEEGEE LIFT GROUP (730119).................................................................... 42 SQUEEGEE LINKAGE GROUP (730158)............................................................... 44 SQUEEGEE GROUP (730118)........................................................................ 46 SIDE SQUEEGEE GROUP - RH (730120)............................................................... 48 SIDE SQUEEGEE GROUP - LH (730157)............................................................... 50 SOLUTION TANK GROUP (730121).................................................................... 52 SOLUTION CONTROL GROUP (730123)............................................................... 54 RECOVERY TANK GROUP (730122)................................................................... 56 RECOVERY TANK DRAIN GROUP (730179)............................................................ 58 PLASTIC HOPPER GROUP (730173).................................................................. 60 HOPPER CRADLE GROUP (730174)................................................................... 62 REAR BUMPER GROUP (730125)..................................................................... 64 BUMPER LIFT GROUP (730159)...................................................................... 66 IMPELLER GROUP (730126)......................................................................... 68 IMPELLER HYDRAULIC MANIFOLD ASSEMBLY (730790-1)............................................... 70 HYDRAULIC RESERVOIR GROUP (730127)............................................................ 72 HYDRAULIC PUMP GROUP (730136).................................................................. 74 HYDRAULIC VALVE GROUP (730137).................................................................. 76 HYDRAULIC MANIFOLD COMPONENTS GROUP (730170)................................................ 78 ENGINE MOUNT GROUP - DIESEL (730128)............................................................ 80 ENGINE MOUNT GROUP - GAS (730164)............................................................... 82 ENGINE MOUNT GROUP - LPG (730163)............................................................... 84 Page 5
TABLE OF CONTENTS AIR CLEANER GROUP - DIESEL (730131).............................................................. 86 AIR CLEANER GROUP - GAS (730129)................................................................. 88 AIR CLEANER GROUP - LPG (730130)................................................................. 90 RADIATOR GROUP (730132)......................................................................... 92 RADIATOR OVERFLOW BOTTLE GROUP (730133)...................................................... 94 OIL COOLER GROUP (730134)....................................................................... 96 EXHAUST GROUP - DIESEL (730154).................................................................. 98 EXHAUST GROUP - GAS / LP (730178)................................................................ 100 FUEL TANK MOUNT GROUP - DIESEL (730140)........................................................ 102 FUEL TANK MOUNT GROUP - GAS (730139)........................................................... 104 LPG TANK MOUNT GROUP (730138)................................................................. 106 CE LPG TANK MOUNT GROUP (730138-CE)........................................................... 108 FUEL LINE GROUP - DIESEL (730153)................................................................ 110 FUEL COMPONENT GROUP - GAS (730141).......................................................... 112 THROTTLE SOLENOID GROUP - DIESEL (730151)..................................................... 114 BATTERY GROUP (730142)......................................................................... 116 FRONT COVER GROUP (730143).................................................................... 118 TOP COVER GROUP (730144)....................................................................... 120 SIDE DOOR GROUP (730145)....................................................................... 122 SEAT DOOR GROUP (730146)....................................................................... 124 SEAT MOUNT GROUP (730147)...................................................................... 126 HYDRAULIC HOSE GROUP (730148)................................................................. 128 HOSE CLAMP GROUP (730149)..................................................................... 130 DECAL GROUP (730150)............................................................................ 132 ELECTRICAL GROUP (730116)...................................................................... 134 BRUSH/BROOM GROUP (730175).................................................................... 136 OPTIONS -.................................................... 138 OPTION - SIDE BRUSH GROUP (730000)............................................................. 138 OPTION - SIDE BRUSH LIFT GROUP (730001)......................................................... 140 OPTION - SIDE BRUSH SOLUTION CONTROL GROUP (730002).......................................... 142 OPTION - SIDE BRUSH HYDRAULIC HOSE GROUP (730011)............................................ 144 OPTION - SIDE BRUSH SCRUB HEAD GROUP (730028)................................................. 146 OPTION - SIDE BRUSH STEERING COLUMN GROUP (730029)........................................... 147 OPTION - SSB HYDRAULIC MANIFOLD GROUP (730171)............................................... 148 OPTION - OVERHEAD GUARD GROUP (730003)....................................................... 150 OPTION - LIGHT GROUP (ON OVERHEAD GUARD) (730189)............................................ 152 OPTION - SUSPENSION SEAT GROUP (730007)....................................................... 154 OPTION - BACKUP ALARM GROUP (730008) STANDARD ON CE AND UK MODELS............................................................. 156 OPTION - SEAT BELT (FOR SUSPENSION SEAT) GROUP (730009)....................................... 158 OPTION - SEAT BELT (FOR STANDARD SEAT) GROUP (730010)......................................... 160 OPTION - LIGHT GROUP (ON SOLUTION TANK) (730189-4)............................................. 162 OPTION - CHEMICAL METERING GROUP (730015)..................................................... 164 OPTION - FIRE EXTINGUISHER GROUP (730016)...................................................... 166 OPTION - AUTO FILL GROUP (730017)................................................................ 168 Page 6
TABLE OF CONTENTS OPTION - HEATED SOLUTION GROUP (730057-1)..................................................... 170 OPTION - HEATED SOLUTION GROUP (730057-2)..................................................... 172 OPTION - SPRAY AND VAC WAND TOOL GROUP (730021 - PART 1)...................................... 174 OPTION - SPRAY AND VAC WAND HOSE GROUP (730021 PART 2)....................................... 176 OPTION - SPRAY AND VAC WAND MOUNT GROUP (730022)............................................ 178 OPTION - SPRAY AND VAC WAND PUMP GROUP (730023).............................................. 180 OPTION - URETHANE SQUEEGEE BLADE GROUP (730024)............................................. 182 OPTION - URETHANE SIDE BRUSH SQUEEGEE GROUP (730025)....................................... 184 OPTION - STAINLESS STEEL HOPPER GROUP (730027)................................................ 186 OPTION - SEAT SWITCH (730031) STANDARD ON CE AND UK MODELS............................................................. 188 OPTION - SIDE BROOM GROUP (730032)............................................................. 190 OPTION - SIDE BROOM LIFT AND ADJUSTMENT GROUP (730033)....................................... 192 OPTION - SIDE BROOM HYDRAULIC HOSE GROUP (730034)............................................ 194 OPTION - SIDE BRUSH HYDRAULIC HOSE ROUTING (730038).......................................... 196 OPTION - SPRAY AND WASH GROUP (730040)........................................................ 198 OPTION - PRESSURE WASHER PUMP GROUP (730041-1).............................................. 200 OPTION - PRESSURE WASHER HOSE AND WAND GROUP (730041-2).................................... 202 OPTION - PRESSURE WASHER HYDRAULIC HOSE GROUP (730041-3)................................... 204 OPTION - LOW LP INDICATOR GROUP (730042)....................................................... 206 OPTION - SIDE BROOM WATER MIST GROUP (730043)................................................. 208 OPTION - REAR SQUEEGEE GUARD (730048)......................................................... 210 OPTION - FRONT WHEEL FENDER (730052).......................................................... 212 OPTION - DRY SWEEP - PUMP (730053-1)............................................................. 214 OPTION - DRY SWEEP - SKIRT (730053-2)............................................................ 216 OPTION - DRY SWEEP - RADIATOR GRILLE (730053-3)................................................. 218 OPTION - DRY SWEEP - WATER MIST (730053-4)...................................................... 220 OPTION - RESERVE LPG TANK GROUP (730160)...................................................... 222 OPTION - STROBE LIGHT GROUP W/CHEMICAL METERING (730166).................................... 224 OPTION - ROTATING LIGHT GROUP W/CHEMICAL METERING (730167).................................. 226 OPTION - FLASHING LIGHT GROUP W/CHEMICAL METERING (730168).................................. 228 OPTION - BACKUP ALARM GROUP - CM, RESERVE LPG IN (730169)..................................... 230 OPTION - DUST SUPRESSION (731482).............................................................. 232 MISCELLANEOUS ADDITIONAL OPTIONS............................................................ 234 LAYOUTS - ELECTRICAL/HYDRAULIC............................................... 236 ELECTRICAL SCHEMATIC LAYOUT.................................................................. 236 ELECTRICAL SCHEMATIC LAYOUT (POINT TO POINT WIRING)......................................... 241 HYDRAULIC SYSTEM LAYOUT...................................................................... 246 HYDRAULIC SYSTEM LAYOUT WITH OPTIONAL SIDE SCRUB BRUSH................................... 247 TIMER DIP-SWITCH SETTINGS..................................................................... 248 Page 7
FRAME GROUP (730100) REV J Page 8
FRAME GROUP (730100) Page 9
BRAKE GROUP (730101) REV * Page 10
BRAKE GROUP (730101) Page 11
REAR WHEEL GROUP (730105) REV * Page 12
FRONT WHEEL GROUP (730102) REV A Page 13
STEERING FORK GROUP (730103) REV C Page 14
STEERING FORK GROUP (730103) Page 15
CONSOLE GROUP (730152) REV K Page 16
CONSOLE GROUP (730152) Page 17
STEERING COLUMN GROUP (730104) REV B Page 18
STEERING COLUMN GROUP (730104) Page 19
INSTRUMENT PANEL GROUP - DIESEL (730108) REV H Page 20
INSTRUMENT PANEL GROUP - DIESEL (730108) Page 21
INSTRUMENT PANEL GROUP - GAS (730107) REV J Page 22
INSTRUMENT PANEL GROUP - GAS (730107) Page 23
INSTRUMENT PANEL GROUP - LPG (730106) 10 9 7 2 8 7 11 4 20 19 19 4 15 17 27 6 7 19 19 25 26 14 13 17 4 1 3 5 4 16 8 21 22 29 28 24 23 12 18 REV F Page 24
INSTRUMENT PANEL GROUP - LPG (730106) Parts List 730106 ITEM PART NUMBER QTY 1 3300441 1 2 3301822 1 3 3316100 1 4 3323529 7 5 3336094 1 6 3342273 2 7 3342705 4 8 3344038 2 9 3344039 1 10 715957 1 11 715973 1 12 715974 1 13 730850 1 14 730989-1 1 15 731187 2 16 731393 1 17 742749 2 18 748791-1 1 19 748995 4 20 748996 1 21 3342703 1 22 PART OF 3300441 1 23 PART OF 3316100 1 24 PART OF 748791-1 1 25 PART OF LED 5 26 PART OF LED 5 27 PART OF ROTARY 2 SWITCH 28 PART OF748791-1 1 29 REF - DESCRIPTION SWITCH, MOMENTARY PLUG, PLASTIC, 2.00 KEYSWITCH COVER HOUR METER SWITCH COVER - BLACK, CLEAR LENS SWITCH, DPST SWITCH CAP SWITCH CAP. GREEN DECAL, INST PANEL DECAL, LIGHTS DECAL, IDLE SWITCH, ROTARY, 3-WAY SWITCH, ROTARY 3-POS KNOB HOLE PLUG, 1-1/8 PLUG, BLACK PLASTIC WIRE ASSY, SWITCH LIGHT ASSY, INDICATOR RED - LED LIGHT ASSY, INDICATOR AMBER - LED SWITCH, DPDT CAP, SWITCH NUT, KEYSWITCH WASHER LOCK WASHER NUT NUT NUT CONSOLE Page 25
INSTRUMENTATION GROUP (730109) REV F Page 26
INSTRUMENTATION GROUP (730109) Page 27
ELECTRICAL BOX GROUP - DIESEL (730156) REV C Page 28
ELECTRICAL BOX GROUP - DIESEL (730156) Page 29
DIRECTIONAL CONTROL GROUP (730110) REV D Page 30
DIRECTIONAL CONTROL GROUP (730110) Page 31
PUMP LINKAGE GROUP (730111) REV E Page 32
PUMP LINKAGE GROUP (730111) Page 33
SCRUB HEAD GROUP (730112) REV H Page 34
SCRUB HEAD GROUP (730112) Page 35
SCRUB BRUSH LIFT GROUP (730113) REV C Page 36
SCRUB BRUSH LIFT GROUP (730113) Page 37
SCRUB BRUSH IDLER GROUP (730114) REV C Page 38
SCRUB BRUSH IDLER GROUP (730114) Page 39
BRUSH DOOR GROUP (730115) REV A Page 40
BRUSH DOOR GROUP (730115) Page 41
SQUEEGEE LIFT GROUP (730119) REV E Page 42
SQUEEGEE LIFT GROUP (730119) Page 43
SQUEEGEE LINKAGE GROUP (730158) REV C Page 44
SQUEEGEE LINKAGE GROUP (730158) Page 45
SQUEEGEE GROUP (730118) 22 2 20 4 3 16 5 2 4 14 3 7 6 13 15 18 19 21 8 12 10 1 1 12 9 11 17 REV E Page 46
SQUEEGEE GROUP (730118) Parts List 730118 ITEM PART NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 12040283 3343814 3343903 3401543 730652 730654 730764 730780 730781 730782 730783 730784 730787 730788 730791 730796 730798 730800 730802 730985 731130 731144 2 2 2 2 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 NUT, M5-0.8 ESN SS KNOB STUD, 1/2-13 X 3.00 SS WASHER, TOOTHED PERIPHERY LATCH, UNDER CENTER RIVET,BLIND,.156 D X.062 -.125 GRIP SS WELDMENT, SQUEEGEE LATCH, BODY CLEVIS, M5-0.8 ROD, M5-0.8 ROD, NOSE SPACER,.203 B.375 OD.210 T SQUEEGEE BLADE, FRONT SQUEEGEE BLADE, REAR WELDMENT, REAR RETAINER WELDMENT, REAR RETAINER, SHORT WELDMENT, FRONT RETAINER WELDMENT, FRONT RETAINER, SHORT BOLT, M5-0.8 X 35 HH SS ASSEMBLY, LOWER SQU HOSE BOLT, M5-0.8 X 40 HH SS CLAMP, HOSE, 2.25-3.25 Page 47
SIDE SQUEEGEE GROUP - RH (730120) REV B Page 48
SIDE SQUEEGEE GROUP - RH (730120) Page 49
SIDE SQUEEGEE GROUP - LH (730157) REV B Page 50
SIDE SQUEEGEE GROUP - LH (730157) Page 51
SOLUTION TANK GROUP (730121) REV G Page 52
SOLUTION TANK GROUP (730121) Page 53
SOLUTION CONTROL GROUP (730123) REV G Page 54
SOLUTION CONTROL GROUP (730123) Page 55
RECOVERY TANK GROUP (730122) REV H Page 56
RECOVERY TANK GROUP (730122) Page 57
RECOVERY TANK DRAIN GROUP (730179) REV C Page 58
RECOVERY TANK DRAIN GROUP (730179) Page 59
PLASTIC HOPPER GROUP (730173) REV A Page 60
PLASTIC HOPPER GROUP (730173) Page 61
HOPPER CRADLE GROUP (730174) REV * Page 62
HOPPER CRADLE GROUP (730174) Page 63
REAR BUMPER GROUP (730125) REV L Page 64
REAR BUMPER GROUP (730125) Page 65
BUMPER LIFT GROUP (730159) REV E Page 66
BUMPER LIFT GROUP (730159) Page 67
IMPELLER GROUP (730126) REV G Page 68
IMPELLER GROUP (730126) Page 69
IMPELLER HYDRAULIC MANIFOLD ASSEMBLY (730790-1) REV A Page 70
IMPELLER HYDRAULIC MANIFOLD ASSEMBLY (730790-1) Page 71
HYDRAULIC RESERVOIR GROUP (730127) REV * Page 72
HYDRAULIC RESERVOIR GROUP (730127) Page 73
HYDRAULIC PUMP GROUP (730136) 2 10 5 4 8 3 1 6 6 7 4 11 9 REV A Page 74
HYDRAULIC PUMP GROUP (730136) Parts List - 730136 ITEM PART NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 3303711 3400385 600215 675500 675525 675528 675532 675543 675553 713043 730310 1 2 1 2 1 2 1 1 1 2 1 O-RING WASHER, 3/8, BELLEVILLE PUMP, PROPULSION FTG - ELBOW -10 ORFS TO -12 SAE FITTING, RUN TEE, 8 ORFS - 8 ORFS - 8 SAE FITTING, 90, -8 ORFS - 10 SAE FITTING, 90, 6 ORFS - 10 SAE FITTING, 90, 12 ORFS - 8 SAE FTG-STR THD 90-20 ORFC TO -16 SAE SCREW, 3/8-16 X 1.25 HH PUMP, AUX Page 75
HYDRAULIC VALVE GROUP (730137) REV A Page 76
HYDRAULIC VALVE GROUP (730137) Page 77
HYDRAULIC MANIFOLD COMPONENTS GROUP (730170) REV B Page 78
HYDRAULIC MANIFOLD COMPONENTS GROUP (730170) Page 79
ENGINE MOUNT GROUP - DIESEL (730128) REV A Page 80
ENGINE MOUNT GROUP - DIESEL (730128) Page 81
ENGINE MOUNT GROUP - GAS (730164) REV B Page 82
ENGINE MOUNT GROUP - GAS (730164) Page 83
ENGINE MOUNT GROUP - LPG (730163) REV B Page 84
ENGINE MOUNT GROUP - LPG (730163) Page 85
AIR CLEANER GROUP - DIESEL (730131) REV A Page 86
AIR CLEANER GROUP - DIESEL (730131) Page 87
AIR CLEANER GROUP - GAS (730129) REV C Page 88
AIR CLEANER GROUP - GAS (730129) Page 89
AIR CLEANER GROUP - LPG (730130) REV D Page 90
AIR CLEANER GROUP - LPG (730130) Page 91
RADIATOR GROUP (730132) REV D Page 92
RADIATOR GROUP (730132) Page 93
RADIATOR OVERFLOW BOTTLE GROUP (730133) REV A Page 94
RADIATOR OVERFLOW BOTTLE GROUP (730133) Page 95
OIL COOLER GROUP (730134) REV * Page 96
OIL COOLER GROUP (730134) Page 97
EXHAUST GROUP - DIESEL (730154) REV E Page 98
EXHAUST GROUP - DIESEL (730154) Page 99
EXHAUST GROUP - GAS / LP (730178) REV B Page 100
EXHAUST GROUP - GAS / LP (730178) Page 101
FUEL TANK MOUNT GROUP - DIESEL (730140) REV C Page 102
FUEL TANK MOUNT GROUP - DIESEL (730140) Page 103
FUEL TANK MOUNT GROUP - GAS (730139) REV C Page 104
FUEL TANK MOUNT GROUP - GAS (730139) Page 105
LPG TANK MOUNT GROUP (730138) REV G Page 106
LPG TANK MOUNT GROUP (730138) Page 107
CE LPG TANK MOUNT GROUP (730138-CE) REV B Page 108
CE LPG TANK MOUNT GROUP (730138-CE) Page 109
FUEL LINE GROUP - DIESEL (730153) REV * Page 110
FUEL LINE GROUP - DIESEL (730153) Page 111
FUEL COMPONENT GROUP - GAS (730141) REV * Page 112
FUEL COMPONENT GROUP - GAS (730141) Page 113
THROTTLE SOLENOID GROUP - DIESEL (730151) REV A Page 114
THROTTLE SOLENOID GROUP - DIESEL (730151) Page 115
BATTERY GROUP (730142) REV A Page 116
BATTERY GROUP (730142) Page 117
FRONT COVER GROUP (730143) REV D Page 118
FRONT COVER GROUP (730143) Page 119
TOP COVER GROUP (730144) REV E Page 120
TOP COVER GROUP (730144) Page 121
SIDE DOOR GROUP (730145) 1 5 11 9 6 12 16 8 9 13 6 3 4 10 8 7 2 8 8 7 15 14 9 6 12 9 6 13 REV B Page 122
SIDE DOOR GROUP (730145) Parts List 730145 ITEM PART NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 11038072 11038098 12040044 12310033 3400383 3400384 600924 717014 717024 730403 730404 730405 730407 730428 731433 REF. 4 2 2 2 4 8 2 4 8 1 1 2 2 1 1 - BOLT, M6-1.00 X 16 HH BOLT, M6-100 X 20 HH NUT, M6-1.00 ESN WASHER, M6 WASHER, 1/4 BELLEVILLE WASHER, 5/16 BELLEVILLE BOLT, M10-1.50 X 35 HH FULL THRD NUT, M10-1.50 JAM BOLT, M8-1.25 X 20 HH STRIKER, DOOR SHIELD, HEAT WELDMENT, HINGE, MALE WELDMENT, HINGE, FEM DOOR, LEFT SIDE LATCH COVER FRAME Page 123
SEAT DOOR GROUP (730146) 5 3 3 5 7 5 3 2 1 6 3 4 8 REV B Page 124
SEAT DOOR GROUP (730146) Parts List 730146 ITEM PART NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 11038072 3400383 3400384 730398 730399 730400 730449 731433 2 2 5 1 4 1 1 1 BOLT, M6-1.00 X 16 HH WASHER, 1/4 BELLEVILLE WASHER, 5/16 BELLEVILLE STRIKER, SEAT DOOR SCREW, M8-1.25 X 16 BUTTON HD CAP CZP HINGE, CONT, 4" DOOR, SEAT LATCH Page 125
SEAT MOUNT GROUP (730147) REV D Page 126
SEAT MOUNT GROUP (730147) Page 127
HYDRAULIC HOSE GROUP (730148) REV C Page 128
HYDRAULIC HOSE GROUP (730148) Page 129
HOSE CLAMP GROUP (730149) REV C Page 130
HOSE CLAMP GROUP (730149) Page 131
DECAL GROUP (730150) REV A Page 132
DECAL GROUP (730150) Page 133
ELECTRICAL GROUP (730116) REV C Page 134
ELECTRICAL GROUP (730116) Parts List ITEM PART NUMBER QTY DESCRIPTION 1 748990 1 ENGINE HARNESS 2 749035 1 LIGHTS HARNESS 3 748992 1 MAIN HARNESS 4 748799 1 HARNESS, MAIN, NAUTILUS 5 731146 2 CLAMP, HOSE,.88 6 740482 1 DIODE ASY, 1N4007 W/PIGGY 7 746050 2 INSULATOR CAP, TERMINAL RED Page 135
BRUSH/BROOM GROUP (730175) REV C Page 136
BRUSH/BROOM GROUP (730175) Page 137
OPTIONS - S OPTIONS - OPTION - SIDE BRUSH GROUP (730000) REV C Page 138
OPTIONS - OPTION - SIDE BRUSH GROUP (730000) GROUP (730036) - OPTION SIDE SCRUB BRUSH, INCLUDES SUB-GROUPS: 730000, 730001, 730002, 730011, 730028, 730029 Page 139
OPTIONS - S OPTION - SIDE BRUSH LIFT GROUP (730001) REV A Page 140
OPTIONS - OPTION - SIDE BRUSH LIFT GROUP (730001) GROUP (730036) - OPTION SIDE SCRUB BRUSH, INCLUDES SUB-GROUPS: 730000, 730001, 730002, 730011, 730028, 730029 Page 141
OPTIONS - S OPTION - SIDE BRUSH SOLUTION CONTROL GROUP (730002) REV A Page 142
OPTIONS - OPTION - SIDE BRUSH SOLUTION CONTROL GROUP (730002) GROUP (730036) - OPTION SIDE SCRUB BRUSH, INCLUDES SUB-GROUPS: 730000, 730001, 730002, 730011, 730028, 730029 Page 143
OPTIONS - S OPTION - SIDE BRUSH HYDRAULIC HOSE GROUP (730011) REV D Page 144
OPTIONS - OPTION - SIDE BRUSH HYDRAULIC HOSE GROUP (730011) GROUP (730036) - OPTION SIDE SCRUB BRUSH, INCLUDES SUB-GROUPS: 730000, 730001, 730002, 730011, 730028, 730029 Page 145
OPTIONS - S OPTION - SIDE BRUSH SCRUB HEAD GROUP (730028) GROUP (730036) - OPTION SIDE SCRUB BRUSH, INCLUDES SUB-GROUPS: 730000, 730001, 730002, 730011, 730028, 730029 REV * Page 146
OPTIONS - OPTION - SIDE BRUSH STEERING COLUMN GROUP (730029) GROUP (730036) - OPTION SIDE SCRUB BRUSH, INCLUDES SUB-GROUPS: 730000, 730001, 730002, 730011, 730028, 730029 REV * Page 147
OPTIONS - S OPTION - SSB HYDRAULIC MANIFOLD GROUP (730171) REV C Page 148
OPTIONS - OPTION - SSB HYDRAULIC MANIFOLD GROUP (730171) Page 149
OPTIONS - S OPTION - OVERHEAD GUARD GROUP (730003) REV A Page 150
OPTIONS - OPTION - OVERHEAD GUARD GROUP (730003) Page 151
OPTIONS - S OPTION - LIGHT GROUP (ON OVERHEAD GUARD) (730189) REV A Page 152
OPTIONS - OPTION - LIGHT GROUP (ON OVERHEAD GUARD) (730189) Page 153
OPTIONS - S OPTION - SUSPENSION SEAT GROUP (730007) REV B Page 154
OPTIONS - OPTION - SUSPENSION SEAT GROUP (730007) Page 155
OPTIONS - S OPTION - BACKUP ALARM GROUP (730008) STANDARD ON CE AND UK MODELS 11 7 12 8 17 9 8 14 1 10 6 2 13 5 3 4 16 REV C Page 156
OPTIONS - OPTION - BACKUP ALARM GROUP (730008) Parts List 730008 ITEM PART NUMBER QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 11038072 11039567 12040044 12040259 3303002 3342546-1 3400045 3400082 3400096 620136 REF. 731002 731030 REF. REF. REF. REF. 748980 748719 2 2 2 2 1 1 2 4 2 2 1 1 1 - - - - 1 1 BOLT, M6-1.00 X 16 HH BOLT, M8-1.25 X 25 HH SS NUT, M6-1.00 ESN NUT, M8-1.25 ESN SS ALARM, BACKUP HARNESS, SWITCH, WHISKER SCREW, #8-32 X.625 PAN HD ZP NUT, FIBER INSERT #8-32 FLATWASHER, #8 BOLT, #8-32 X 1.25 HH ZP PUMP, AUX MOUNT, REVERSE SWITCH MOUNT, SAFETY LIGHTS ADJUSTER, HYDROBACK W/SW MNT PUMP ASSEMBLY SOLUTION TANK HYDROBACK MOUNT HARNESS, SAFETY LT & BACKUP ALARM HARNESS ASSEMBLY, BACK UP ALARM Page 157
OPTIONS - S OPTION - SEAT BELT (FOR SUSPENSION SEAT) GROUP (730009) REV A Page 158
OPTIONS - OPTION - SEAT BELT (FOR SUSPENSION SEAT) GROUP (730009) Page 159
OPTIONS - S OPTION - SEAT BELT (FOR STANDARD SEAT) GROUP (730010) REV * Page 160
OPTIONS - OPTION - SEAT BELT (FOR STANDARD SEAT) GROUP (730010) Page 161
OPTIONS - S OPTION - LIGHT GROUP (ON SOLUTION TANK) (730189-4) REV A Page 162
OPTIONS - OPTION - LIGHT GROUP (ON SOLUTION TANK) (730189-4) Page 163
OPTIONS - S OPTION - CHEMICAL METERING GROUP (730015) REV F Page 164
OPTIONS - OPTION - CHEMICAL METERING GROUP (730015) Page 165
OPTIONS - S OPTION - FIRE EXTINGUISHER GROUP (730016) REV * Page 166
OPTIONS - OPTION - FIRE EXTINGUISHER GROUP (730016) Page 167
OPTIONS - S OPTION - AUTO FILL GROUP (730017) REV B Page 168
OPTIONS - OPTION - AUTO FILL GROUP (730017) Page 169
OPTIONS - S OPTION - HEATED SOLUTION GROUP (730057-1) REV A Page 170
OPTIONS - OPTION - HEATED SOLUTION GROUP (730057-1) Page 171
OPTIONS - S OPTION - HEATED SOLUTION GROUP (730057-2) REV A Page 172
OPTIONS - OPTION - HEATED SOLUTION GROUP (730057-2) Page 173
OPTIONS - S OPTION - SPRAY AND VAC WAND TOOL GROUP (730021 - PART 1) REV * Page 174
OPTIONS - OPTION - SPRAY AND VAC WAND TOOL GROUP (730021 PART 1) GROUP (730030) - OPTION SPRAY AND VAC WAND, INCLUDES SUB-GROUPS: 730021, 730022, 730023. Page 175
OPTIONS - S OPTION - SPRAY AND VAC WAND HOSE GROUP (730021 PART 2) REV * Page 176
OPTIONS - OPTION - SPRAY AND VAC WAND HOSE GROUP (730021 PART 2) GROUP (730030) - OPTION SPRAY AND VAC WAND, INCLUDES SUB-GROUPS: 730021, 730022, 730023. Page 177
OPTIONS - S OPTION - SPRAY AND VAC WAND MOUNT GROUP (730022) REV B Page 178
OPTIONS - OPTION - SPRAY AND VAC WAND MOUNT GROUP (730022) GROUP (730030) - OPTION SPRAY AND VAC WAND, INCLUDES SUB-GROUPS: 730021, 730022, 730023. Page 179
OPTIONS - S OPTION - SPRAY AND VAC WAND PUMP GROUP (730023) REV B Page 180
OPTIONS - OPTION - SPRAY AND VAC WAND PUMP GROUP (730023) GROUP (730030) - OPTION SPRAY AND VAC WAND, INCLUDES SUB-GROUPS: 730021, 730022, 730023. Page 181
OPTIONS - S OPTION - URETHANE SQUEEGEE BLADE GROUP (730024) REV * Page 182
OPTIONS - OPTION - URETHANE SQUEEGEE BLADE GROUP (730024) Page 183
OPTIONS - S OPTION - URETHANE SIDE BRUSH SQUEEGEE GROUP (730025) REV * Page 184
OPTIONS - OPTION - URETHANE SIDE BRUSH SQUEEGEE GROUP (730025) Page 185
OPTIONS - S OPTION - STAINLESS STEEL HOPPER GROUP (730027) REV * Page 186
OPTIONS - OPTION - STAINLESS STEEL HOPPER GROUP (730027) Page 187
OPTIONS - S OPTION - SEAT SWITCH (730031) STANDARD ON CE AND UK MODELS REV A Page 188
OPTIONS - OPTION - SEAT SWITCH (730031) Page 189
OPTIONS - S OPTION - SIDE BROOM GROUP (730032) REV * Page 190
OPTIONS - OPTION - SIDE BROOM GROUP (730032) GROUP (730037) - OPTION SIDE BROOM, INCLUDES SUB-GROUPS: 730032, 730033, 730034, 730028, 730029 Page 191
OPTIONS - S OPTION - SIDE BROOM LIFT AND ADJUSTMENT GROUP (730033) REV C Page 192
OPTIONS - OPTION - SIDE BROOM LIFT AND ADJUSTMENT GROUP (730033) GROUP (730037) - OPTION SIDE BROOM, INCLUDES SUB-GROUPS: 730032, 730033, 730034, 730028, 730029 Page 193
OPTIONS - S OPTION - SIDE BROOM HYDRAULIC HOSE GROUP (730034) REV B Page 194
OPTIONS - OPTION - SIDE BROOM HYDRAULIC HOSE GROUP (730034) GROUP (730037) - OPTION SIDE BROOM, INCLUDES SUB-GROUPS: 730032, 730033, 730034, 730028, 730029 Page 195
OPTIONS - S OPTION - SIDE BRUSH HYDRAULIC HOSE ROUTING (730038) REV B Page 196
OPTIONS - OPTION - SIDE BRUSH HYDRAULIC HOSE ROUTING (730038) Page 197
OPTION - SPRAY AND WASH GROUP (730040) REV E Page 198
OPTION - SPRAY AND WASH GROUP (730040) Page 199
OPTION - PRESSURE WASHER PUMP GROUP (730041-1) REV G Page 200
OPTION - PRESSURE WASHER PUMP GROUP (730041-1) **ORDER 731486 CHECK VALVE REPLACEMENT KIT FOR 731421 PRESSURE WASHER ASSEMBLY Page 201
OPTION - PRESSURE WASHER HOSE AND WAND GROUP (730041-2) REV A Page 202
OPTION - PRESSURE WASHER HOSE AND WAND GROUP (730041-2) Page 203
OPTION - PRESSURE WASHER HYDRAULIC HOSE GROUP (730041-3) REV C Page 204
OPTION - PRESSURE WASHER HYDRAULIC HOSE GROUP (730041-3)) Page 205
OPTIONS - S OPTION - LOW LP INDICATOR GROUP (730042) REV C Page 206
OPTIONS - OPTION - LOW LP INDICATOR GROUP (730042) Page 207
OPTIONS - S OPTION - SIDE BROOM WATER MIST GROUP (730043) REV B Page 208
OPTIONS - OPTION - SIDE BROOM WATER MIST GROUP (730043) Page 209
OPTIONS - S OPTION - REAR SQUEEGEE GUARD (730048) REV A Page 210
OPTIONS - OPTION - REAR SQUEEGEE GUARD (730048) Page 211
OPTIONS - S OPTION - FRONT WHEEL FENDER (730052) REV A Page 212
OPTIONS - OPTION - FRONT WHEEL FENDER (730052) Page 213
OPTION - DRY SWEEP - PUMP (730053-1) REV A Page 214
OPTION - DRY SWEEP - PUMP (730053-1) GROUP (730053) - OPTION DRY SWEEP, INCLUDES SUB-GROUPS: 730053-1, 730053-2, 730053-3, 730053-4 Page 215
OPTION - DRY SWEEP - SKIRT (730053-2) REV A Page 216
OPTION - DRY SWEEP - SKIRT (730053-2) GROUP (730053) - OPTION DRY SWEEP, INCLUDES SUB-GROUPS: 730053-1, 730053-2, 730053-3, 730053-4 Page 217
OPTION - DRY SWEEP - RADIATOR GRILLE (730053-3) REV A Page 218
OPTION - DRY SWEEP - RADIATOR GRILLE (730053-3) GROUP (730053) - OPTION DRY SWEEP, INCLUDES SUB-GROUPS: 730053-1, 730053-2, 730053-3, 730053-4 Page 219
OPTION - DRY SWEEP - WATER MIST (730053-4) REV A Page 220
OPTION - DRY SWEEP - WATER MIST (730053-4) GROUP (730053) - OPTION DRY SWEEP, INCLUDES SUB-GROUPS: 730053-1, 730053-2, 730053-3, 730053-4 Page 221
OPTIONS - S OPTION - RESERVE LPG TANK GROUP (730160) REV * Page 222
OPTIONS - OPTION - RESERVE LPG TANK GROUP (730160) Page 223
OPTIONS - S OPTION - STROBE LIGHT GROUP W/CHEMICAL METERING (730166) REV * Page 224
OPTIONS - OPTION - STROBE LIGHT GROUP W/CHEMICAL METERING (730166) Page 225
OPTIONS - S OPTION - ROTATING LIGHT GROUP W/CHEMICAL METERING (730167) REV * Page 226
OPTIONS - OPTION - ROTATING LIGHT GROUP W/CHEMICAL METERING (730167) Page 227
OPTIONS - S OPTION - FLASHING LIGHT GROUP W/CHEMICAL METERING (730168) REV * Page 228
OPTIONS - OPTION - FLASHING LIGHT GROUP W/CHEMICAL METERING (730168) Page 229
OPTIONS - S OPTION - BACKUP ALARM GROUP - CM, RESERVE LPG IN (730169) REV A Page 230
OPTIONS - OPTION - BACKUP ALARM GROUP - CM, RESERVE LPG IN (730169) Page 231
OPTION - DUST SUPRESSION (731482) REV * Page 232
PARTS LIST - 731482 ITEM PART NO. QTY DESCRIPTION 1 600934 2 NUT-FLANGE WIZZ M8-1.25 ZP 2 600940 8 WASHER-FENDER M8 X 24 ZP 3 620082 1 SCR-HH M10-1.25 X 25 ZP CLASS 8.8 4 717024 6 SCR-HH M8-1.25 X 20 ZP GRADE 8.8 5 717040 2 WASHER-FLAT M10.5 X 30 X 2.5 SS 6 731474 1 FLAP, DUST SUPRESSION, LH 7 731475 1 FLAP, DUST SUPRESSION, RH 8 731477 1 MOUNT, DUST SUPPRESSION, LH 9 731480 1 MOUNT, DUST SUPRESSION, RH 10 3400384 2 WASHER-CONICAL SPRING 5/16 11 11038247 2 SCR-HH M8-1.25 X 25 ZP CLASS 8.8 12 12310058 2 WASHER-FLAT M10.5 X 20 X 2 ZP Page 233
OPTIONS - S MISCELLANEOUS ADDITIONAL OPTIONS 730019 OPT - SOFTSIDE CAB (REPLACEMENT SNAPS 3400412) 730044 OPT - SIPED TIRES 730045 OPT - PARKING BRAKE 730046 OPT - LH SIDE MIRROR 731467 OPT - NOISE REDUCTION 730123-HF OPT - HIGH FLOW SOLUTION CONTROL Page 234
OPTIONS - THIS PAGE INTENTIONALLY LEFT BLANK Page 235
LAYOUTS - ELECTRICAL/HYDRAULIC ELECTRICAL SCHEMATIC LAYOUT ELECTRICAL SCHEMATIC LAYOUT 748992-1 REV F Page 236
ELECTRICAL SCHEMATIC LAYOUT ELECTRICAL SCHEMATIC LAYOUT Page 237
ELECTRICAL SCHEMATIC LAYOUT ELECTRICAL SCHEMATIC LAYOUT Page 238
ELECTRICAL SCHEMATIC LAYOUT ELECTRICAL SCHEMATIC LAYOUT Page 239
Page 240
ELECTRICAL SCHEMATIC LAYOUT (POINT TO POINT WIRING) 748992 REV J Page 241
ELECTRICAL SCHEMATIC LAYOUT (POINT TO POINT WIRING) Page 242
ELECTRICAL SCHEMATIC LAYOUT (POINT TO POINT WIRING) Page 243
ELECTRICAL SCHEMATIC LAYOUT (POINT TO POINT WIRING) Page 244
ELECTRICAL SCHEMATIC LAYOUT (POINT TO POINT WIRING) Page 245
HYDRAULIC SYSTEM LAYOUT HYDRAULIC SYSTEM LAYOUT Page 246
HYDRAULIC SYSTEM LAYOUT HYDRAULIC SYSTEM LAYOUT WITH OPTIONAL SIDE SCRUB BRUSH Page 247
NOTES TIMER DIP-SWITCH SETTINGS REV C Page 248
WARRANTY Page 249
The Power of Clean PowerBoss is a Full Line Manufacturer of Sweepers and Scrubbers, for Industrial Facilities. PowerBoss, Minuteman International, Inc. 14N845 U.S. Route 20 Pingree Grove, Illinois 60140 Phone: 800-323-9420 www.powerboss.com Email: tech@powerboss.com A Member of the Hako Group