axcs Basic-Duo Chair Mounted Unit Installation, Operation and Care Manual DentalEZ Group 2500 Highway 31 South Bay Minette, AL 36507
Table of Contents Section I Introduction Introduction... 2 Specifications...3 Basic Components... 4 Section II Pre-installation Utility Service Center...5 Plumbing Contractor's Procedure... 5-6 Electrical Contractor's Procedure...6 Section III Installation Delivery Head & Arm Assembly... 7 USC Base...7 Umbilical Connection... 8-9 Foot Control...9 High-Volume Evacuator... 10 Saliva Ejector... 10 Air/Water Syringe... 10 Handpiece... 10 Fiber Optics (Optional)... 11 Chipblower (Optional)... 12 Other Options... 12 Delivery Head Tray with Pad... 12 Section IV Testing Delivery System... 13 Foot Control & Handpiece... 13 Vacuum Accessories... 14 Air/Water Syringe... 14 Options... 14 Section V Operation Delivery System... 15 Handpiece... 16 Foot Control... 16 Vacuum Accessories... 17 Air/Water Syringe... 17 Options... 17 Section VI Care Cleaning... 18 Disinfecting... 18 Section VII User Service Information Delivery Head... 19 Arm System... 20 Water Heater... 20 Handpiece... 20-21 Service Instruction... 22 Section VIII Parts List / Diagrams Utility Service Center... 23 Delivery Head... 24 Foot Control... 25 Air/Water Syringe... 26 HVE Nozzle... 26 Saliva Ejector Nozzle... 26 Product Support Services... 27 Tubing Diagram Template axcs Basic-Duo CMU 1
Section I Introduction axcs Basic-Duo CMU This manual contains installation, operation and care instructions and user service information for the DentalEZ axcs Basic-Duo Chair Mounted Unit (CMU) The axcs Basic-Duo CMU is designed to provide trouble-free service when installed, operated and maintained according to the procedures set forth in this manual To ensure correct installation, carefully read all the procedure instructions contained in this manual paying close attention to all notes, cautions and warnings Before proceeding, please review the illustration below to become familiar with the components of the axcs Basic-Duo CMU After the Basic-Duo CMU is installed, please review the operation procedures and care guidelines with the doctor's staff Then leave this manual in the doctor's office for the doctor's and the staff's future reference Delivery Head Tray Clean Water Bottle (Optional) Arm Pivot Link Chair Mount Utility Service Center Instrument Hanger Foot Control Umbilical The axcs Basic- Duo CMU basic package includes one Delivery Head Assembly, Tray with Pad, Arm Assembly and Utility Service Center (USC) Delivery Head Utility Service Center 2 Installation, Operation and Care Manual
Section I Introduction Specifications Power Supply 115VAC, 50/60 Hz., as applicable 220VAC, 50/60 Hz., as applicable Air Pressure - 80 PSI Water Pressure - 40 PSI Clean Water System Reservoir Capacity -.75 to 1 liter Shipping Weight - 38 lbs. SIDE VIEW 16" 2" 9.5" 11" 18" 2" TOP VIEW 13" 9" 13" 270º Pivot Point 180º Pivot Point 180º Pivot Point 270º Pivot Point axcs Basic-Duo CMU 3
Section I Introduction axcs Basic-Duo CMU Basic Components SHIPPING CONFIGURATION The axcs Basic-Duo CMU components are packaged and shipped according to the carton diagram NOTE: Be aware that some cartons are shipped as fillers and may be empty (even if optional components are ordered) Please verify the axcs Basic-Duo CMU components packaging contents against the packing list All parts supplied are necessary for proper installation, so be sure not to discard any hardware or components until installation is complete Packing Inserts Supplies Box Delivery Head & Arm Assembly USC Box NOTICE For any questions about an order, please contact a DentalEZ Equipment customer service representative at 1-866-DTE-INFO (1-866-383-4636) Unpacking Carton: Accessory/Options: - Handpiece, Vacuum and Syringe Tubings - Tray/Tray Pad - Adjustment Tools - Options - Fiber Optic Control Module - Water Heater - Clean Water Bottle System Utility Service Center Delivery Head & Arm Assembly Chair Mount Bracket - Umbilical Assembly - Foot Control Optional Components: - Light Post and Adaptor Bar - Touch Pad 4 Installation, Operation and Care Manual
Section II Pre-installation Utility Service Center USC Carton Contents: Utility Service Center (USC) USC Cover USC Base (floorplate) Bag of Supplies: - #6 x 3/8" screws (2) - #10 screws (4) - Adaptors (2) - Plastic anchors (4) - 1/4" tubing barb - Plug cap - 1/8" tubing clamps (2) - 1/4" tubing clamps (5) - Elbow assembly - Elbow fitting - Coupler fittings (2) - Air fitting assembly - Stop valves (2) - Water actuator valve assembly - Washer NOTICE Set the USC cover aside until all installation and testing is complete NOTE: The USC umbilical bracket is shipped from the factory attached to the umbilical assembly and is not included in the USC package 1 Remove the full-size USC template found in the back of this manual 2 Position the USC template according to the exact layout indicated, making certain correct distance from base to chair is maintained 3 Using the USC template, drill four corner mounting holes for the USC base But, do not secure the base to the floor at this time NOTE: For wood or metal floors, drill 5/32" holes For concrete, drill 1/4" holes and install plastic anchors IMPORTANT NOTICE DO NOT DISCARD the USC template after use Neatly refold it and replace it in the back of this manual WARNING Before proceeding with plumbing and electrical installation, comply with and maintain all applicable utility codes and regulations Plumbing Contractor's Procedure NOTICE For reference, a color-coded tubing diagram is located at the end of this manual 1 Find and open the USC bag of supplies 2 Using the full-size USC template found in the back of this manual, orient the utilities (as shown in the picture below) and stub through the floor USC Base Mounting Holes Water Stop Valve CHAIR SIDE Air Stop Valve Vacuum Elbow axcs Basic-Duo CMU 5
Section II Pre-installation axcs Basic-Duo CMU NOTE: Pay close attention to the orientation of the template to the chair 3 Sweat the valve adaptors to the air and water stubs 4 Apply the appropriate thread sealant to the valve adaptors and install the stop valves 5 Sweat the vacuum and gravity drain elbows to the stubs Water Actuator Valve Assembly Air Fitting Assembly Electrical Contractor's Procedure NOTICE Electrical contractor's parts are not supplied The electrical contractor is to provide a covered 115 VAC receptacle which meets all applicable utility codes and regulations For the recommended location of the 115 VAC receptacle, see the full-size USC template in the back of this manual NOTE: If the recommended location is not met, the USC base or the optional power module may interfere with the 115 VAC receptacle 115 VAC Receptacle 6 Sweat the hose connectors to the elbows as applicable and orient as shown in the photo above 7 Flush the air and water lines to remove trash and debris from the lines 8 Connect the water actuator valve assembly to the water stop valve as shown in the photo above Using a 5/8" open-end wrench, tighten the nut securely 9 Connect the air fitting assembly to the air stop valve as shown in the photo above Using a 5/8" open-end wrench, tighten the nut securely 6 Installation, Operation and Care Manual
Section III Installation Delivery Head & Arm Assembly Carton Contents: Delivery Head, Arm & Mounting Bracket Assembly High-Volume Evacuator Valve Saliva Ejector Valve Solids Collector Traps (4) Air/Water Syringe Hardware: 1/8" tubing clamps (4) In-line connectors (2) 4' length high-volume evacuator tubing 4' length saliva ejector tubing 5/16" countersink, socket-head bolts (2) Twin 1/8" air/water syringe tubing Tools Required: Utility knife Level Liquid soap Needle-nose pliers Phillips-head screwdriver Small-slotted screwdriver Set of Allen wrenches Chair Mount 1 Remove the existing brake handle cover from the back of the chair NOTE: There are two types of brake handle covers One may be removed by just pulling straight back, the other has two Phillips-head screws with plastic snap covers that must be removed If the existing brake handle cover does not have a cutout to accommodate the arm's mounting bracket, the cover may need modification or a new brake handle cover kit (PN: 3801-825) may be ordered from Customer Service (1-866-DTE-INFO) 2 Using an Allen wrench and the two 5/16" countersink socket-head bolts, attach the arm's mounting bracket to the chair Countersink Bolts Bracket 3 Install the brake handle cover 4 Route the umbilical down the outside of the chair to the front of the USC 5 Place a level on the arm and check the level NOTE: If leveling is needed, tilt the arm up to expose the set screw in the leveling plate and adjust the leveling set screw as necessary Leveling Set Screw USC Base Leveling Plate 1 Position the USC base over the four corner holes that were drilled during pre-installation 2 Secure the base using the four #10 screws supplied with the USC NOTICE If previous utilities interfere with the USC base internal bracing, modification may be necessary WARNING Do not connect power to the chair until the unit is ready for testing axcs Basic-Duo CMU 7
Section III Installation axcs Basic-Duo CMU Umbilical Connection 1 Using two #10 screws, attach the umbilical bracket which is already on the umbilical to the USC base Rigid 1/4" Red Incoming Air Pressure Line Air Regulator Assembly 1/4" Red Line 1/8" Yellow Signal Air Line 4 Connect the yellow signal air line already on the poppet valve assembly to the 1/8" barb on the water stop valve assembly Then secure the yellow signal air line using a 1/8" tubing clamp 5 Connect the 1/8" red air line from the umbilical to the 1/8" barb on the poppet valve assembly (barb nearest the 1/4" red tube already on the poppet valve assembly) Then secure the red air line using a 1/8" tubing clamp USC to Chair Ducting Hose 1/4" Red Supply line of Foot Control Rigid 1/4" Green Incoming Water Pressure Line Water Regulator Assembly Poppet Valve Assembly 1/4" Barb 1/8" 1/8" Barb Yellow from Umbilical 2 Attach the rigid 1/4" red, incoming air pressure line already on the air regulator assembly to the air fitting assembly on the air stop valve assembly using the compression fitting supplied with the USC Water Fitting Assembly 1/4" Green from Umbilical 5/8" Vacuum Line & Elbow 1/8" Blue 1/8" Black Air Stop Valve Assembly 1/8" Barb Air Fitting Assembly Water Stop Valve Assembly 1/8" Barb Umbilical Bracket Umbilical 1/8" Red Air Line 3 Use soap to lubricate the 1/8" barb of the water stop valve assembly and the open end of the 1/ 8" yellow signal air line which is already on the poppet valve assembly 6 Connect the 1/8" yellow line from the umbilical to the remaining 1/8" barb on the poppet valve assembly (barb next to the 1/8" yellow line already on the poppet valve assembly) 7 Attach the rigid 1/4" green, incoming water pressure line already on the water regulator assembly to the water fitting assembly using the compression fitting supplied with the USC 8 Attach the 1/4" green line from the umbilical to the water regulator assembly 9 Trim the 5/8" vacuum line using a utility knife 10 Install the 5/8" vacuum line on the vacuum elbow 11 Attach the 1/4" red supply line of the foot control to the 1/4" barb of the poppet valve assembly 8 Installation, Operation and Care Manual
Section III Installation 12 Connect the 1/8" blue and 1/8" black lines from the umbilical to the foot control (See the tubing diagram in the back of this manual ) 13 Open the air and water stop valves Then check for leaks Foot Control 1 Feed both the air foot control tubing and umbilical assembly into the 16" length of corrugated ducting hose until contact occurs with the 6" length of smooth tubing 2 Remove the existing screw from the electrical restraint bracket on the left side, Position #1 6 Install a hairpin clip onto the corrugated hose covering the umbilical assembly, taking care to position the clip 7/16" in front of the metal base assembly 7 Feed the umbilical assembly's corrugated ducting hose through the clearance slot 8 Position the base (pump) cover aligning the four mounting holes to ensure the chair power cord and umbilical assembly do not interfere with the cover's fit But, do not secure the base (pump) cover at this time 9 Remove and retain the two #10 screws that secure the L-shaped bracket to the USC base plate To Unit Foot Control Clip Ducting Hose #10 Screw Holes 8" Position #1 Power Cord Slot Recessed Area 7/16" 3 Install the 11/16" plastic clamp over the 6" length smooth tubing of the air foot control 4" 4 Secure the 11/16" plastic clamp using the existing bracket hole and screw 5 On the inside of the base pump cover, locate the recessed area around the power cord slot Then route out a clearance slot in the cover at the recessed location Base Pump Cover USC Base L-Shaped Bracket 10 Thread the L-shaped bracket onto the ducting hose that connects the chair to the USC (The ducting hose is left-hand threaded ) 11 Secure the L-shaped bracket back onto the USC base using the two #10 screws previously removed 12 Remove the hospital plug from the chair power cord and take note of the wire color of the cord to the corresponding screw color of the plug 13 Pass the power cord through the ducting hose and into the USC 14 Trim the power cord length if desired, then reattach the hospital plug to the cord 15 Plug the power cord into the USC receptacle axcs Basic-Duo CMU 9
Section III Installation axcs Basic-Duo CMU High-Volume Evacuator (HVE) 1. Connect the HVE valve to the 1/2" tubing. HVE Valve 2. Hang the HVE valve in the instrument holder. 3. Connect the syringe air and water lines to the appropriate male and female connectors on the delivery head chassis. Water Line Air Line Open 1/2" Port 1/4" Port Open 1/2" Port 3. Connect the tubing to an open 1/2" port under the solids collector in the assistant's arm. 4. If an optional second high-volume evacuator valve is not used, install a 1/2" cap plug into the unused 1/2" port. Saliva Ejector 1. Connect the saliva ejector valve to the 1/4" saliva ejector tubing. Saliva Ejector Valve 2. Hang the saliva ejector valve in the instrument holder. 3. Connect the tubing to the 1/4" port under the solids collector in the assistant's arm. Air/Water Syringe 1. Disengage the tubing pinch clamp from the air and water lines inside the delivery head. Clamp 2. Hang the air/water syringe valve in the holder. 4. Connect the syringe to the valve body and install the nozzle tube assembly, following the instructions in the owner s manual supplied with the syringe. Handpiece Standard (Non-Fiber Optic) 1. Align the female tube connectors to the male tube connectors. 2. Press the tube connectors together ensuring the alignment pin engages the hole in the chassis of the delivery head. Tubing Cover Alignment Pin Tabs 3. Fit the tabs of the tubing cover to engage in the chassis. 4. Firmly push up the tubing cover to seat the connector. Then twist the tubing cover counterclockwise to lock it securely into the chassis. 5. Hang the handpiece tubing coupler in holder. NOTE: For fiber optic handpiece tubing connection, see Fiber Optics, Page 11. 10 Installation, Operation and Care Manual
Section III Installation Fiber Optics (Optional) Electrical (Fiber Optic) 1 Lift the delivery head lid to reach the internal components 2 Slide the black and white electrical wire leads from the lamp controller through the hole in the underside of the delivery head 3 Align the three air switch barbs and insert the barbs through the three holes in the chassis of the delivery head Fiber Optic Control Assembly 4 Using the four #6 screws and lock washers provided, attach the fiber optic control assembly to the chassis of the delivery head Power Pack Transformer Standard Receptacle 7 In the USC, plug the black and white wire leads from umbilical into the power pack transformer 8 Plug the power pack transformer into the basic electrical box or outlet box Handpiece (Fiber Optic) 1 Slide the fiber optic electrical lead through the hole in the chassis of the delivery head 2 Plug the lead into the appropriate electrical outlet of the fiber optic controller marked with numbers 1, 2 or 3 3 Align the female tube connectors to the male tube connectors Lock Washers Screws Alignment Pin Electrical Lead Clear Tubings Tubing Cover Air Switch Barb Wire Leads Fiber Optic Control Assembly 5 Wire the internal electrical connections (black to black, white to white) 6 Cut off the tubing plugs from the clear 1/8" air signal tubings and connect corresponding tubings to the air switch barbs marked with numbers 1, 2 and 3 inside the delivery head 4 Press the tube connectors together, ensuring the alignment pin engages the hole in the chassis of the delivery head 5 Fit the two tabs of the tubing cover to engage in the chassis 6 Firmly push up the tubing cover to seat the connector Then twist the tubing cover counterclockwise to lock it securely into the chassis 7 Hang the handpiece tubing coupler in holder axcs Basic-Duo CMU 11
Section III Installation Chipblower (Optional) WARNING Before connecting the optional chipblower, make sure the unit is OFF so that no air is present at the foot control 1 Remove the seven Phillipshead screws from the foot control base and disassemble the foot control 2 Remove the chip air line on the foot control tubing from the tee fitting NOTE: Secure all connections using the tubing clamps provided 6" Clear Tubing Drive Air Valve 6" Tubing Tee Shuttle Valve Chipblower 3 Connect a six-inch section of the clear 1/8" tubing Phillips-Head included in the kit to the tee Screws fitting and rotate it around the drive air valve 4 Attach the clear 1/8" tubing to the A port of the shuttle valve WET/DRY Toggle Valve 3" Tubing Chip Air Valve Assembly 5 Install the chip air valve assembly on the foot control base and secure it using the three flathead screws included in the kit 6 Connect a three-inch section of tubing to the B port of the shuttle valve and chip air valve axcs Basic-Duo CMU 7 Attach the chip air line on the foot control tubing to the C port of the shuttle valve 8 Remove the hex plug from the drive air valve 9 Place a plastic washer on the threaded end of the barb fitting 10 Install the barb fitting into the drive air valve 11 Route a six-inch section of tubing from the drive air valve to the remaining barb on the chip air valve assembly 12 Reassemble the foot control and replace the seven Phillips-head screws Other Options Touch Pad Controller If installing the optional touch pad controller on the delivery head for the axcs or J-Chair, refer to the installation instructions included with the controller Light Post For complete light installation instructions, refer to the manual supplied with the light Water Heater Refer to the instructions provided with the water heater Clean Water Bottle System Refer to the instructions provided with the clean water bottle system Delivery Head Tray with Pad 1 Place the pad on top of the delivery head and position it so the tray can center properly 2 Place the tray on the pad Pad Tray 12 Installation, Operation and Care Manual
Section IV Testing Delivery System Utility Service Center 1. Turn on all services supplying the USC. 2. Open the air and water manual stop valves by turning the knobs counterclockwise. 3. Inspect all joints and connections for leaks. 4. Plug the power cord from the USC into an electrical outlet. 5. Turn the master switch ON. 6. Inspect for leaks in the delivery head. Air and Water Filter/Regulators If the regulators are not set at 80 PSI for air and 40 PSI for water, do the following adjustment process: 1. Pull the locking knob. Master ON/OFF Switch NOTICE The air regulator is factory preset to deliver 80 PSI. The water regulator is preset to deliver 40 PSI. 2. Turn the adjustment knob on each regulator until the correct pressure reading is reached. 3. When finished, push the locking knob down. Foot Control & Handpiece CAUTION Before connecting handpieces, all air must be purged from the coolant water lines to allow the system to function properly. 2. Purge air from the coolant water lines on each handpiece as follows: a. Turn the coolant water adjustment knobs counterclockwise to open the coolant valve. Coolant Water Adjustment Knobs b. Remove the handpiece tubing from holder. c. While facing the deliver head, start with the handpiece tubing on the far left; then fully depress the foot control to allow water to flow into a sink or other container. d. As the water is flowing, continue to purge the remaining tubings (moving from the left tubing to the right tubing). e. Allow water to flow freely from all tubings for approximately two minutes to ensure all air has escaped. 3. Attach the handpieces to the tubing as follows: a. Slide the connector nut down along the tubing to expose the handpiece adaptor. b. Carefully align and insert the handpiece base into the adaptor. c. Replace and tighten the connector nut to complete installation. Handpiece Coolant Water Lines 1. At the foot control, flip the toggle valve to WET. Wet WET/DRY Toggle Valve Tubing Adaptor Nut (Insert Air Pressure Gauge Here) axcs Basic-Duo CMU 13
Section IV Testing Air Pressure 1. Flip the toggle valve from WET to DRY at the foot control. 2. To adjust the individual handpiece drive air pressure to the manufacturer's specifications do the following procedure: a. Remove the handpiece from its holder. b. Insert an air pressure gauge as indicated in the illustration above. c. Hold the handpiece, fully depress the foot control and observe the amount of air pressure delivered to the handpiece. d. Locate the air pressure adjustment screws on the bottom of the delivery head chassis. e. Using a slotted screwdriver, turn the air pressure adjustment screw on the control valve of the appropriate handpiece (counterclockwise to increase pressure, clockwise to decrease pressure) until the handpiece manufacturer's correct specification registers on the pressure gauge. Air Pressure Adjustment Screws 3. Repeat a. through e. in Step 2 to set the pressure for each handpiece. NOTE: If a low-speed handpiece is required, slide the coolant air and water restrictor over the lines on the appropriate control valve. Flush Valve axcs Basic-Duo CMU 1. Remove the handpiece from its holder. 2. Activate the flush toggle valve. 3. Operate each handpiece for 30 seconds into a sink or open vacuum line. Vacuum Accessories 1. Make sure the shut off valve located on the underside of the delivery head is in the OPEN position. 2. Evacuate one cup of water (8 oz. each) through the saliva ejector and the highvolume evacuator. Air/Water Syringe First depress the air button and then the water button to test the flow. Fiber Optics Options Follow the test procedures outlined in the instructions included in each fiber optic handpiece package. Chipblower If the foot control is equipped with an optional chipblower, a burst of air should be delivered to the handpiece when the chip air valve is depressed. NOTICE After all final testing is complete, install the USC cover using four #10 screws. 14 Installation, Operation and Care Manual
Section V Operation Delivery System The Basic-Duo CMU offers the following design features: Operation of two handpieces and a syringe. Drive air and coolant water may be adjusted individually for each handpiece. Foot control toggle valve allows wet or dry cutting. Master switch turns entire unit ON and OFF. Easy cleaning and disinfecting. Master Switch Controls The master toggle switch located in the rear of the delivery unit controls the ON/OFF function of air, water and electricity to the entire unit. Flip the toggle switch to the right to turn ON the unit. An automatic CUT OFF, can be demonstrated by placing tubing in the hanger and disabling operation for that position. The handpiece holder angle can be adjusted by using an Allen wrench to loosen two set screws and Handpiece Holder Set Screw rotating the holder to the desired angle; then retightening the screws. An oil collector/filter is designed to collect oil from the handpiece exhaust air. Periodically check the filter for cleaning or replacement by lifting the delivery head cover and removing the screws that secure the filter cover. Master ON/OFF Switch Oil Collector/ Filter IMPORTANT: At the end of each work day, and anytime the unit is unattended, make sure the master control switch is in the OFF position. Swing-Away Instrument Hanger This feature s design allows the following functions: The entire instrument hanger bar can be moved to the left or right to provide easy access to the optional tray on top of the delivery head. Grasp the delivery head with one hand; with the other hand, grasp the instrument hanger bar Rotate handle and move it to the left or right. Instrument Hanger Delivery Head Positioning The horizontal and vertical location of delivery head can be varied by doing the following: To vary the horizontal location, push or pull the instrument hanger bar handle. To raise or lower the delivery head, loosen the thumb knob, adjust the delivery head to the desired height, then retighten the thumb knob. Thumb Knob axcs Basic-Duo CMU 15
Section V Operation Coolant Water Spray Coolant water spray to all the handpieces can be turned ON or OFF using the toggle switch located on the foot control. The coolant spray volume is individually adjustable for each handpiece. CAUTION To prevent damage to the manifold, do not overtighten the water coolant valves. 1. Turn the coolant water adjustment knobs under the cover to engage the coolant valve. 2. While operating the handpiece, turn the knob counterclockwise to increase the volume of coolant water spray. To decrease the volume, turn the knob clockwise. NOTE: The adjustment tool can be sterilized. Air Pressure Handpiece Coolant Water Adjustment Knobs Air pressure to each handpiece can be adjusted to the manufacturer's specifications by following the air pressure instructions in Section IV Testing under the heading Air Pressure on Page 14. NOTE: These procedures must be done while: The master switch is in the ON position, The handpiece is out of its holder and The foot control is fully depressed. WET/DRY Toggle Valve Disc axcs Basic-Duo CMU NOTE: When making necessary air pressure adjustments, refer to the air pressure gauge located at the front of the delivery head to check the approximate amount of air pressure delivered to the handpiece. Flush System It is recommended that the tubing of each handpiece used be flushed after each patient. 1. Hold the handpiece tubing over a sink or open vacuum line. 2. While facing the front of unit, move the FLUSH toggle Flush Toggle located at the rear of the delivery head to the left, and hold it there for 20 seconds. NOTE: Flushing the water line in the handpiece can be done by operating the FLUSH valve while either fully depressing or not depressing the foot control. Foot Control The speed of the handpiece is controlled by depressing the disc located on the foot control. A light pressure on the foot control disc causes a slow speed. Full pressure on the disc causes the handpiece to operate at full speed. NOTE: The coolant water spray ON/OFF function is also controlled by using the toggle valve located on the foot control as described above. Optional Chipblower 16 Installation, Operation and Care Manual
Section V Operation Vacuum Accessories The standard instrumentation for a Basic-Duo CMU is one high-volume evacuator and one saliva ejector As the lever is moved toward the hose end of the valve, the vacuum flow increases To close the valve, move the lever all the way toward the tip of the valve Air/Water Syringe Highvolume Evacuator Saliva Ejector High Volume Evacuator The flow of vacuum through the high-volume evacuator is controlled by the lever valve Pushing the lever forward, toward the tip, closes the vacuum Open Closed As the lever is moved toward the hose end of the valve, the vacuum flow increases To close the valve, move the lever all the way toward the tip of the valve Saliva Ejector Lever Valve The flow of vacuum through the saliva ejector is controlled by the lever valve Air/Water Syringe The syringe is designed to deliver air or water, or a mixture of air and water, as required To deliver water only, press the button on the syringe marked with a water drop symbol For air only, press the button on the syringe with no marking To get a spray mixture of air and water, press both buttons simultaneously NOTE: Air and water flows are factory preset Fiber Optics Options The fiber optics control is automatically activated by operating the handpiece using the foot control NOTE: When the foot control is released, the fiber optics light will stay on for approximately ten seconds to allow inspection of the cutting site Chipblower This feature is used to blow debris away from the cutting site by creating an air blast through the handpiece without causing the bur to rotate To operate the chip blower, depress and hold down the valve on the upper right of the foot control Pushing the lever forward, toward the tip, closes the vacuum Lever Valve Open Closed Clean Water Bottle System Refer to the operating instructions provided with the clean water bottle system axcs Basic-Duo CMU 17
Section VI Care At the end of the day, turn the master ON/ OFF valve to the OFF position and clean the instrumentation Each morning, turn the master valve ON and check the air and water system for proper operation using the three-way syringe High-Volume Evacuator With the high-volume evacuator vacuum valve in the OFF position, disconnect the valve Using a brush, clean the interior of the valve under a faucet, and rinse thoroughly Saliva Ejector Disconnect the saliva ejector valve from the tubing and repeat the procedure described for the highvolume evacuator Solids Collector Cleaning The Basic-Duo CMU should be cleaned as follows: Wipe frequently with a damp, lint-free cloth Use a mild detergent to clean stains CAUTION Do not use abrasive cleaning agents To clean the solids collector, located inside the delivery head cover, do the following: NOTE: It is recommended that puncture-resistant nitrile gloves be worn for this procedure 1 Close the vacuum ON/OFF valve which is located on the underside of the delivery head 2 Push the lever on the saliva ejector downward to equalize pressure 3 Raise the delivery head cover 4 Remove the solids collector lid by lifting it straight up axcs Basic-Duo CMU 5 Grasp the stem on the basket and lift the basket straight up 6 Empty debris and wash out the basket with warm water, then replace the basket and lid 7 Open the vacuum ON/OFF valve NOTE: After cleaning the saliva ejector, high-volume evacuator and solids collector, evacuate two cups of Vac-U-Ez cleaning solution (one cup each) through the highvolume evacuator and saliva ejector to sanitize the system NOTICE Cleaning brushes and Vac-U-Ez solution can be ordered through DentalEZ dealers Disinfecting Liquid disinfectants are recommended for use on all axcs Basic-Duo CMU external surfaces and should be applied using a soft, clean cloth CAUTION Avoid using disinfectants in spray containers because they may cause premature staining, discoloration and/or damage to the axcs Basic-Duo CMU Use extreme caution when selecting the proper chemical disinfectant for the axcs Basic-Duo CMU CAUTION Do not use disinfectants that contain any of the following: Iodophors Glutaraldehydes Phenols Sodium Hypochlorites NOTE: *Cavicide is the recommended disinfectant for use on all external surfaces *Cavicide is a trademark of Micro Aseptic Products, Inc 18 Installation, Operation and Care Manual
Section VII User Service Information For referencing, a full-color, fold-out tubing diagram of the axcs Basic-Duo CMU delivery system is located at the end of this manual The following charts should be used when troubleshooting operational problems If these suggested troubleshooting procedures do not resolve the problem, see the service instruction on Page 22 S ymptom Possible Cause(s) Delivery Head WARNING Exercise extreme caution when troubleshooting the electrical components of the axcs Basic-Duo CMU When testing, always disconnect the external power When electrical power is required, safety precautions must be followed Solution Unit will not turn on Unit has no electric power No air to master switch Faulty master switch Faulty air pilot valve No building power Open stop valve in floor utility box Open and adjust air regulator to 80 PSI Check for pinched red 1/8" tubing in arms Turn switch on and verify air flow Verify an air supply to top fitting of valve If air is present at top fitting of valve, verify air to foot control tubing If no air at tubing, valve is defective Check main circuit supply Contact electrician Power box not plugged in Plug in power box inside USC Unit air has no No water (hand-piece & syringe) Air in coolant water Water flush fails to operate Inproper outlet voltage Unit is not turned on Air stop valve is closed Pinched air line Faulty air pilot valve Water toggle is in OFF position No water in clean water bottle Pressure regulator not adjusted No air to bottle water system Slide clamp is clamping line Unit has not been purged Faulty water control valve Water toggle is in OFF position No water in clean water bottle Faulty water flush toggle valve Verify proper outlet voltage in USC Ensure master toggle switch is in ON position Turn stop valve on and verify 80 PSI on air gauge Check for pinched or restricted 1/4" red tubing from floor utility box to post-mounted console Check barbs for blockage If none, replace valve Place the delivery head master toggle in Fill bottle ON Ensure clean water system gauge reads 40 PSI Check for pinched or restricted airline Move clamp to allow water flow through line Purge water lines If unit was purged, replace water control valve Place toggle in ON Fill clean water bottle position position If water is present at valve, but not flowing, replace valve Delivery Head (continued) axcs Basic-Duo CMU 19
Section VII User Service Information axcs Basic-Duo CMU S ymptom Possible Cause(s) Arm System Solution Horizontal arms drift left or right Unit is not properly leveled Verify unit seated is level Also, verify arms are properly S ymptom Possible Cause(s) Water Heater Solution No warm water, cold water only Extension cord disconnected from water heater Water temperature is set too low Pinched or restricted signal air tubing (1/8" yellow) to electrical receptacle in post-mounted console Unit's extension cord is not connected to power supply Faulty water heater Ensure extension cord in post-mounted console is plugged into water heater Turn adjustment screw on water heater clockwise to increase temperature Straighten or replace tubing Verify power supply and proper extension cord connection inside USC Replace water heater S ymptom Possible Cause(s) Handpiece Solution Water dribbles from handpiece while in holder Water dribbles from handpiece after foot control is released Faulty handpiece holder Pinched or restricted tubing to holder Pinch valve leaking Low air pressure Low air pressure diaphragm is Faulty water control valve Faulty water relay in foot control Pinched or restricted tubing from foot control Repair or replace holder Straighten or replace tubing Replace diaphragm Ensure air regulator gauge in floor box reads 80 PSI Ensure air regulator gauge in floor box reads 80 PSI Depress foot control then release Remove black tubing from water control valve If dribble continues, replace valve Turn unit off Open foot control and inspect water relay block If piston is not damaged and is moving freely, stretch the spring Reassemble and retry foot control Straighten or replace tubing 20 Installation, Operation and Care Manual
Section VII User Service Information S ymptom Possible Cause(s) Handpiece (continued) Solution No coolant air to handpiece. No coolant water at any handpiece No drive air. No fiber optic light at handpiece. Slide clamp is in clamped position. Pinched or restricted tubing. Coolant water adjustment valves closed. Water toggle on foot control is in the O FF position. Water toggle on clean water system is in O FF position. Slide clamp is in clamped position. Water bottle empty. Pressure system. too low on clean water Pinched or restricted tubing. Drive air flow adjustments valves are closed. on pinch Faulty handpiece holder valve. Faulty foot control. Pinched or restricted tubing. Power transformer is not plugged in. Internal wires in control head and post- mounted console are not connected. No signal air to fiber optic lamp control. Faulty transformer. Faulty fiber optic control. Faulty bulb. No signal air to receptacles in the USC. Reposition slide clamp so it moves freely on tubing. Straighten or replace tubing. Turn valve counterclockwise to open valve. Flip Flip toggle to the right for the toggle to the O N position. O N position. Slide clamp so it moves freely on tubing. Fill water bottle. Verify clean water system pressure gauge reads 40 PSI and adjust accordingly. Straighten or replace tubing. Using a screw driver, turn adjustment screw counterclockwise to adjust drive air pressure. Set to manufacturer's recommended pressure. If pinch valve does not release with handpiece out of holder and tubing to holder is not restricted, replace hanger valve. Depress foot control. If no air is present, repair or replace foot control. Straighten or replace tubing. P lug transformer into designated receptacle in USC. Check connections in control head and post-mounted console. Check for pinched or restricted tubing. Check output for 20-23 VAC. Fiber optic controls have a calibration range of 2.5 to 6.0 VDC. Check for proper voltage according to the handpiece manufacturer's recommendations. Replace bulb. Check for pinched or restricted tubing. axcs Basic-Duo CMU 21
Section VII User Service Information axcs Basic-Duo CMU Service Instruction If the problem is not addressed or cannot be isolated by performing the suggested troubleshooting procedures, contact your local DentalEZ full-service dealership Be prepared to supply the following product information: Model Name Model Number Serial Number (Model and serial numbers found on the underside of the delivery head ) Date of Installation Model Number Serial Number Delivery Head 22 Installation, Operation and Care Manual
Section VIII Parts List/Diagrams 1 5 4 7 6 2 3 Utility Service Center # P art/kit Name Part/Kit No. 1 USC Cover 3801-907 2 Actuator Valve 3801-637 3 Stop Valve 3800-960 4 Air Filter/Regulato r 3801-638 5 Air Pressure Gauge 3800-534 6 Water Filter/Regulato r 3801-639 7 Water Pressure Gauge 3800-533 8 Air Regulator Bowl 3800-532 9 Water Regulator Bowl 3800-531 10 Water & Air Regulator Repair Kit 3800-530 11 Regulator Filter Replacement Kit 3800-982 12 Regulator Stem Replacement Kit 3800-957 8 9 10 11 12 axcs Basic-Duo CMU 23
Section VIII Parts List/Diagrams axcs Basic-Duo CMU 3 22 1 20 14 15 13 12 21 4 17 9 10 2 16 11 8 5 10 7 6 Basic-Duo CMU Delivery Head # P art/kit Name Part/Kit No. 1 Cover Assembly 3801-920 2 Master ON/OFF Toggl e 3801-586 3 Flush Toggl e 3801-587 4 Air Pressure Gauge 3801-695 5 Water Control Valve 3800-417 6 Handpiece Holder, Automati c 3801-696 7 Handpiece Holder, Universa l 3801-697 8 Control Block - Supply End 3801-916 9 Control Block - Plugged End 3801-918 10 Diaphragm Repair Kit 3800-749 11 Oil Collector Cover & Filter 3801-829 12 Vacuum Canister 3801-594 13 Baskets 3625-338 14 Lid with O-Ring 3801-627 15 O-Ring 3801-720 16 Shut-Off Valve, Vacuum 3801-721 17 Water Adjustment Valve 3801-922 19 18 Optional Equipment # P art/kit Name Part/Kit No. 18 Water Bottle 3801-655 19 Water Bottle Manifold 3801-718 20 Pressure Regulato r 3801-719 21 City/Bottle Water Toggl e 3801-891 22 Water bottle On/Off Toggl e 3801-621 23 Clean Water Kit (Items 18-22) 3658-376 24 Installation, Operation and Care Manual
Section VIII Parts List/Diagrams 2 3 Arm Hardware # Part/Kit Name Part/Kit No 1 Pivot Hardware Kit 3801-866 2 Hole Plug, 1 00 ida 3801-718 3 Pressure Regulato r 3801-893 1 4 Foot Control # Part/Kit Name Part/Kit No 4 Drive Air Repair Kit 3800-754 5 Wet/Dry Toggle Valve 3801-298 6 Chip Air Valve 3800-752 7 Coolant Water Relay Repair Kit 3801-181 8 Foot Control Complete 3801-706 7 5 6 axcs Basic-Duo CMU 25
Section VIII Parts List/Diagrams axcs Basic-Duo CMU 1 Air/Water Syringe # Part/Kit Name Part/Kit No 1 Cartridge s 3801-682 2 O-Rings (Complete Set) 3801-681 2 3 HVE Nozzle # Part/Kit Name Part/Kit No 3 O-Ring (Pkg 12) 3801-674 4 HVE Lever 3801-671 5 O-Ring (Pkg 12) 3801-676 6 Swivel w/o-rin g 3801-667 7 O-rings (Pkg 12) 3801-675 8 Valve Spool w/o-rin g 3801-669 7 8 6 5 4 9 13 14 11 12 10 Saliva Ejector Nozzle # Part/Kit Name Part/Kit No 9 Saliva Ejector Ti p 3801-665 10 Saliva Ejector Lever 3801-670 11 O-Ring (Pkg 12) 3801-672 12 Swivel w/o-rin g 3801-666 13 O-rings (Pkg 12) 3801-673 14 Valve Spool w/o-rin g 3801-668 26 Installation, Operation and Care Manual
Product Support Services DentalEZ Group DentalEZ Equipment Division axcs Basic-Duo Chair Mounted Unit DentalEZ and its employees are proud of the products we provide in the dental community. We stand behind these products with a warranty against defects in material and workmanship as provided below. And, we have our own inhouse repair facility to service our products. In the event you experience difficulty with the application or operation of any of our products, please contact our Customer Service Department at 1-866-DTE-INFO (1-866-383-4636). If we cannot resolve the issue by telephone, we will arrange for a technical service representative to contact you or we may suggest that you return the product to our factory for inspection. If product return is required, we will provide you with a return merchandise authorization (RMA) number and shipping instructions for returning the product to the proper facility. Please make sure the RMA is included on the package you are returning. Products returned without a RMA cannot be repaired or given credit consideration. All RMAs are good for 30 days. If the product is under warranty, we will ask you to provide proof of purchase, such as a copy of your invoice. Freight costs for product returns are the responsibility of the customer. Products under warranty will be repaired or replaced at our sole discretion and returned at our expense. Products outside the warranty limits will be repaired and returned with costs invoiced to the customer. We are not responsible for shipping damages. We will, however, help you file a claim with the freight carrier. Written repair estimates are available. Our out-of-warranty repairs are warranted against defect for a period of six months. In-warranty repairs or replaced products are covered for the duration of the original warranty. DentalEZ Equipment warrants the axcs Basic-Duo Chair Mounted Unit to be free from defects in material and workmanship, under normal usage for a period of three (3) years from the date of installation, with the exception of following items which are covered under this warranty for a period of one (1) year from the date of installation:* Tubings and Fittings Wiring Syringe High Volume Evacuator Valves and Saliva Ejector Valves Handpiece Tubings Please note the following additional terms of our warranty and return policy: Warranties cover manufacturing defects only and do not cover costs resulting from abuse, improper handling, cleaning, care or maintenance, normal wear and tear or nonobservance of operating, maintenance or installation instructions. Liability is limited to repair or replacement of the defective product at our sole discretion. All other liabilities, in particular liability for damages, including, without limitation, consequential or incidental damages are excluded. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUD- ING THE WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NO EMPLOYEE, REPRESENTATIVE OR DEALER IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR TO GRANT ANY OTHER WARRANTY. * Provided conditions defined in the Installation, Operation and Care Manual are met. DentalEZ is a trademark, and axcs is a registered trademark of DentalEZ Group. Den-Tal-Ez, Inc., 2001 axcs Basic-Duo CMU 27
DELIVERY HEAD axcs Basic-Duo CMU Tubing Diagram 1/8" Yellow 1/4" Green 1/8" Red MANIFOLD ASSEMBLY WATER BOTTLE 1/4" Green 1/8" Blue 1/8" Red 1/4" Clear Wire Assembly, Curing Light/Scaler (Blue & Gray) Wire Assembly, Fiber Optics (Black & White) 1/8" Red 1/8" Yellow 1/8" Clear 1/8" Red BOTTLE PRESSURE ADJUST VALVE MASTER WATER BOTTLE SWITCH 1/8" Blue AIR GAUGE 1/8" Blue 1/8" Red 1/4" Red 1/4" Red 1/8" Green 1/8" Clear 1/4" Red 1/8" Twin Sterling SYRINGE HANDPIECE HOLDER 1/8" Black 1/4" Red 1/4" Green 1/4" Green VACUUM SHUT OFF VALVE 1/8" Green CITY BOTTLE TOGGLE FLUSH 1/4" Red 1/8" Black 3/16" ID Sterling 1/8" Green WATER CONTROL BLOCK COOLANT WATER VALVES SALIVA EJECTOR FOOT CONTROL Connect to 1/8" Blue From Arm Connect to 1/8" Black From Arm 1/8" Red Connect to 1/4" Red From Arm 5/8" Spiralock 1/2" ID Sterling SOLIDS COLLECTOR 1/2" ID Sterling HIGH-VOLUME EVACUATOR 1/4" Red WATER FILTER REGULATOR 40 P.S.I. 1/4" Green UTILITY SERVICE CENTER WATER STOP SUPPLY PILOT VALVE 1/4" Red AIR FILTER REGULATOR 80 P.S.I. AIR STOP SUPPLY 1/4" Red 1/8" Red 1/8" Yellow Wire Assembly, Curing Light/Scaler (Blue & Gray) Wire Assembly, Fiber Optics (Black & White) UMBILICAL ASSEMBLY 1-1/4" ID Sterling COLOR CODE Red = Air Yellow = Signal Air (Master) Blue = Coolant Air Green = Water Black = Signal Air (Coolant Water) Gray = Vacuum White (Pink) = Vent Clear (Purple) = 1/8", 1/4" - Water LEGEND AIR WATER VACUUM Optional clean water system components VACUUM 5/8" Spiralock 2717-200A
Chair Side 18-3/4" USC Base Suggested Electrical Outlet Location 15-18" + - 1/32" 4-3/4" 5-11/16" 3-11/16" 5-1/8" AIR Ø 7/8" through 8-5/8" + 1/32" - 2-1/8" WATER DRAIN VACUUM 1-1/8" Horizontal Center Line 2" 1/2" 3 x Ø 5/8" through 7-9/16" 4 x for #10-32 Anchors Chair Center Line USC Base P.N. 2677-052B USC TEMPLATE (axcs CMU) October, 2001
DELIVERY HEAD axcs Basic-Duo CMU Tubing Diagram 1/8" Yellow 1/4" Green 1/8" Red MANIFOLD ASSEMBLY WATER BOTTLE 1/4" Green 1/8" Blue 1/8" Red 1/4" Clear Wire Assembly, Curing Light/Scaler (Blue & Gray) Wire Assembly, Fiber Optics (Black & White) 1/8" Red 1/8" Yellow 1/8" Clear 1/8" Red BOTTLE PRESSURE ADJUST VALVE MASTER WATER BOTTLE SWITCH 1/8" Blue AIR GAUGE 1/8" Blue 1/8" Red 1/4" Red 1/4" Red 1/8" Green 1/8" Clear 1/4" Red 1/8" Twin Sterling SYRINGE HANDPIECE HOLDER 1/8" Black 1/4" Red 1/4" Green 1/4" Green VACUUM SHUT OFF VALVE 1/8" Green CITY BOTTLE TOGGLE FLUSH 1/4" Red 1/8" Black 3/16" ID Sterling 1/8" Green WATER CONTROL BLOCK COOLANT WATER VALVES SALIVA EJECTOR FOOT CONTROL Connect to 1/8" Blue From Arm Connect to 1/8" Black From Arm 1/8" Red Connect to 1/4" Red From Arm 5/8" Spiralock 1/2" ID Sterling SOLIDS COLLECTOR 1/2" ID Sterling HIGH-VOLUME EVACUATOR 1/4" Red WATER FILTER REGULATOR 40 P.S.I. 1/4" Green UTILITY SERVICE CENTER WATER STOP SUPPLY PILOT VALVE 1/4" Red AIR FILTER REGULATOR 80 P.S.I. AIR STOP SUPPLY 1/4" Red 1/8" Red 1/8" Yellow Wire Assembly, Curing Light/Scaler (Blue & Gray) Wire Assembly, Fiber Optics (Black & White) UMBILICAL ASSEMBLY 1-1/4" ID Sterling COLOR CODE Red = Air Yellow = Signal Air (Master) Blue = Coolant Air Green = Water Black = Signal Air (Coolant Water) Gray = Vacuum White (Pink) = Vent Clear (Purple) = 1/8", 1/4" - Water LEGEND AIR WATER VACUUM Optional clean water system components VACUUM 5/8" Spiralock 2717-200A
2500 Highway 31 South Bay Minette Alabama 36507 Phone: 1-866-DTE-INFO Fax: (334) 937-0461 www.dentalez.com P. N. 2717-200A Printed in U. S. A. Den-tal-ez, Inc. June, 2001