(COMPLETE KIT ILLUSTRTED. CUT-OUTS IN TRCK & FSCI TO EXPOSE COMPONENTS) CCS-810 KIT SERIES INSTRUCTION SHEET CROWDERTRCK S CTCH N CLOSE TM SYSTEM PREVENTS BOUNCING ND SLMMING OF SLIDING DOORS. CN BE INSTLLED ON BOTH OPENING ND CLOSING ENDS S S NRROW S 18 WIDE. CYCLE TESTED UP TO 50,000 TIMES UP TO 300LBS DOORS USING THE CC-810 WITH CC-3. PRTS LIST (FOR STNDRD CCS-810 1KIT) CC-908 SIDE MOUNT TRCK X LENGTH (1) (LENGTH = 2 X DOOR WIDTH, EXMPLE: 36 [914MM] DOOR = 72 [1829MM] TRCK) CC-810 INDIVIDUL PRTS LIST (WHEN DISSSEMBLED) CC-810 ZERO CLERNCE CTCH N CLOSE HNGER (2) (COMPLETE C-811 U -HOUSING (1) C-812 H -BR (1) C-818 DJUSTMENT WRENCH (1) CC-813 HNGER BODY (1) (C/W WHEELS. INCLUDED IN ECH C-814 HNGER STUD (1) C-819 5/32 llen Key (1) CC-2 OR CC-3 CTCH N CLOSE CLOSING DEVICE (2) (SEE DETILS IN INSTRUCTION STEPS) C-815 END CP (1) C-817 END CP BOLT (1) C-816 SFETY LOCK BOLT (1) CTCH N CLOSE S (2) #10 X 1-1/2 SELF DRILLING SCREWS (4) CTIVTED SIDE #10 X 1-3/4 FLTHED SCREWS (14) ELEVTION VIEW OF COMPLETE INSTLLTION C-913 FLOOR GUIDE (1) RETRCTED SIDE C-914 GUIDE CHNNEL X LENGTH (1) (LENGTH = DOOR WIDTH, EXMPLE: 36 [914MM] DOOR = 36 [914MM] GUIDE CHNNEL) SEE RIGHT MINIMUM 5 5/8 in [142.9 mm] OF HNGER BOLT PRODUCT OF K.N. CROWDER MFG. INC K.N. Crowder Mfg. Inc. 1220 Burloak Drive Burlington, Ontario, Canada L7L 6B3 K.N. Crowder Inc. 210 Eighth Street South Lewiston, New York 14092 TOLL-FREE PHONE: 1-866-999-1KNC (1562) TOLL-FREE FX: 1-800-567-0123 WEBSITE: www.kncrowder.com EMIL: customerservice@kncrowder.com
T [68.3 mm] CC-810 HNGER WITH CC-908 TRCK DETIL [ INDICTES MOUNTING FLNGE ON CC-908 TRCK] [OPTIONL CC-980 SNP-ON FSCI ILLUSTRTED S SOLID BLCK PROFILE] 4 1/4 in [108.0 mm] 3/4 in [19.1 mm] 2 3/8 in [60.1 mm] 5 1/4 in T H in HIGH mm] CESSED OR 1/4 in 8.0 mm] /2 in mm] CC-X CTCH N CLOSE HNGER DJUSTMENT MIN 3/16 in [4.8 mm] MX 9/16 in [14.3 mm] STEP #1: DETERMINE DOOR SIZE, HEDER HEIGHT & TRCK POSITION BSED ON SHOW IN THE DETIL VIEWS BOVE ND CLERNCE REQUIRED BELOW THE DOOR USING THE C-914/C-913 DIMENSION DETILS. CC-902 SIDE MOUNT STEP #2: BRCKETS RE NOTE: DETIL IF CCESS TO THE ENDS OF THE SUPPLIED TRCK WITH IS NOT VILBLE, STEPS FSTENING #3&4 MUST DETIL BE COMPLETED BEFORE OBLONG STEP S. #2. FOR TRCK & SIDE CUT CC-908 MOUNT BRCKET. LUMINUM TRCK TO SIZE IF REQUIRED (TYPICLLY 2 X THE S IN CC-904 DOOR WIDTH). LOCTE ND PRE-DRILL S IN THE MOUNTING FLNGE TRCK BY INSTLLER. ON THE TRCK FOR SECURING TO THE STRUCTURL SUPPORT. SECURE TRCK TO STRUCTURL SUPPORT/BCKING. NOTE: RECOMMENDED TO USE 5/16 DIMETER LG OR STRUCTURL BOLTS TO SECURE THE TRCK. SOLID BCKING IS REQUIRED ND SPCING IS RECOMMENDED TO BE BETWEEN 12-16 ON CENTER. CONSULT STRUCTURL ENGINEER TO ENSURE DEQUTE SUPPORT & FSTENING. S NOT PROVIDED. MUST BE LOCTED ND DRILLED BY INSTLLER. LONG IGH STEP #3: DISSSEMBLE THE FOR COMPLETE CC-810 ZERO CLERNCE LONG CTCH N CLOSE HNGERS S PER BELOW: FIG. LONG 1 - REMOVE C-817 END CP BOLT WITH THE SUPPLIED LLEN KEY FIG. 2 - REMOVE C-815 END CP FIG. 3 - LOOSENING THE C-816 SFETY LOCK BOLT BUT DO NOT REMOVE FIG. 4 - SLIDE THE C-812 H -BR OUT OF THE C-811 U -HOUSING. FIG. 5 - HNGER SSEMBLY. D P E END) FIG. 1 FOR FIG. 5 HNGER DJUSTMENT MIN 1 in MX FOR FOR 1 3/4 in [44.1 mm] 1 in 1 3/4 in FIG. 2 FIG. 3 FIG. 4 4 5/16 in [109.6 mm] H 1 OVERLL HEIGHT 31/32 in [24.4 mm] 1 1/4 in [31.7 mm] [68.3 mm] 1 in MINIMUM 3/8 in [9.5 mm] 1 STEP #4: SLIDE THE TWO CC-810 HNGER SSEMBLIES (FIG.5 FROM STEP #3) INTO THE TRCK S SHOWN BELOW. NOTE: THE CC-810 HVE TRIGGERS BUILT INTO THE HNGER. WHEN INSTLLING, THE TRIGGERS MUST BE ORIENTED S SHOWN IN THE ILLUSTRTION BELOW. THE TRIGGER MUST BE CLOSEST TO THE END OF THE TRCK. LEFT END OF TRCK OF THE DOOR. SLOTS MUST BE 10 [254 mm] LONG, 1-1/8 WIDE ND 1 WIDE TRIGGER LOCTIONS BUMPER LOCTIONS SEE FIGURE BOVE FOR PROPER INSTLLTION.!!!WRNING!!! IF HNGER BODIES ND STOPS RE NOT INSTLLED S SHOWN BOVE, SYSTEM WILL NOT FUNCTION PROPERLY. STEP #5: HIGH LONG RIGHT END OF TRCK PREPRE DOOR TO RECEIVE C-811 U -HOUSING FLUSH WITH THE TOP EDGE 1-3/8 DEEP. SEE ILLUSTRTION BELOW FOR MORE DETILS. STEP #6: PREPRE BOTTOM OF DOOR FOR C-914 GUIDE CHNNEL & INSTLL. SEE C-913/C-914 INSTRUCTION SHEET OPTION #1 FOR FULL INSTLLTION DETILS. 2 3/8 in [60.3 mm] INSERT THE CTCH N CLOSE S T ECH END FTER THE HNGERS HVE BEEN PLCED INTO THE TRCK. NOTE: LEVE THE STOP SCREWS LOOSE TO LLOW THE STOPS TO SLIDE FREELY WITHIN THE TRCK. THE RUBBER BUMPERS OF ECH STOP SHOULD FCE INWRD (TOWRD THE MIDDLE OF THE TRCK ). FOR 2 1/2 in [63.5 mm] MINIMUM DOOR 29/32 in [22.9 mm]
STEP #7: PLCE C-811 U -HOUSING INTO SLOT CRETED IN STEP #5 WITH TOWRDS THE CENTER OF THE DOOR. HOUSING MUST BE SET 1/8 FROM THE EDGE IN ORDER TO CCOMMODTE C-815 END CP (SEE ILLUSTRTION IN STEP 12 FOR DETILS). SECURE TO DOOR WITH #10 X 1-3/4 FLTHED SCREWS (5) REPET FOR OPPOSITE END. STEP #12: INSTLL C-815 END CPS WITH THE LOWER ENGGING THE IN THE BOTTOM OF THE C-811 U -HOUSING. SECURE END CP WITH C-817 END CP BOLT BY USING C-819 LLEN KEY. STEP #8: LOCTE ND INSTLL C-913 GUIDE ROLLER DIRECTLY BELOW TRCK, CENTER TRVEL. PREPRE ND INSTLL OTHER OPTIONL PRODUCTS T THIS TIME SUCH S CUP OR FLUSH PULLS, DOOR HNDLES, LOCKS, ETC. STEP #9: RISE THE DOOR ND POSITION OVER THE C-913 GUIDE ROLLER. SLIDE THE C-812 H -BR INTO THE C-811 U -HOUSINGS PREVIOUSLY INSTLLED ON THE DOORS. NOTE: THREDED END MUST FCE OUTWRD. THE SQURE BSE OF THE C-814 HNGER STUD MUST BE LIGNED WITH THE LOWER GUIDE CHNNEL SLOT OF THE C-811 U -HOUSING. THE PURPOSE OF THIS SQURE BSE IS TO PREVENT ROTTION OF THE BOLT THEREFORE SECURING THE HEIGHT DJUSTMENT. REPET STEP FOR OPPOSITE END. STEP #13: FTER THE DOOR HS BEEN INSTLLED, POSITION DOOR PPROXIMTELY 5-10 WY FROM THE FINL POSITION T ONE END (USING THE LEFT SIDE S N EXMPLE TO SHOW THIS STEP). PUSH THE LOOSE LEFT SIDE STOP (INSTLLED IN STEP #4) GINST THE HNGER BODY S SHOWN BELOW: STEP #14: WITH THE STOP LOOSE, SLIDE THE DOOR TO THE LEFT TO THE FINL/DESIRED POSITION OF THE DOOR S SHOWN BELOW: STEP #15: ONCE THE FINL POSITION IS CHIEVED, SLIDE THE DOOR WY FROM THE STOP (SLIDE TO THE RIGHT IN THIS EXMPLE). LOCK THE STOP IN POSITION BY TIGHTENING THE TWO CP SCREWS ON THE STOP WITH 3/16 LLEN KEY ( IS SECURED BY FRICTION FIT). 19 in [482.6 mm] STEP #10: TO DJUST DOOR HEIGHT ND PLUMB, SLIDE C-812 H -BR OUT OF C-811 U -HOUSING ND DJUST C-814 HNGER STUD WITH C-818 DJUSTMENT WRENCH. REPET UNTIL REQUIRED HEIGHT ND PLUMB IS CHIEVED. SUGGESTED STRTING LOCTIONS ECH END OF TRCK (IN ORDER TO NOT INTERFERE WITH CTCH'N'CLOSE INSTLLTION) 1/2 in [12.7 mm] 1/2 in [12.7 mm] 19 in [482.6 mm] STEP #16: REPET STEPS #13 THRU #15 FOR OPPOSITE SIDE. NOTE: RE-CHECK FINL DOOR POSITIONS GINST THE SECURED STOPS BEFORE PROCEEDING TO STEP #17. RE-DJUST IF REQUIRED. STEP #17: BEFORE INSTLLING THE CTCH N CLOSE DEVICE, PLESE ENSURE IT IS IN THE RETRCTED POSITION. IF IT IS NOT IN THIS POSITION, SLIDE IT DOWN UNTIL IT LOCKS INTO THIS POSITION S SHOWN BELOW. NOTE: THIS WILL REQUIRE SIGNIFICNT FINGER PRESSURE. RETRCTED POSITION STEP #11: ONCE DJUSTMENTS HVE BEEN FINLIZED, SECURE C-816 SFETY BOLT WITH C-818 DJUSTMENT WRENCH. NOTE: THIS CUSTOM BOLT HS BEEN MNUFCTURED TO ENGGE PRE-DRILLED POSITION IN THE C-811 U -HOUSING IN ORDER TO PREVENT CCIDENTL DISENGGEMENT. IMPORTNT CTCH N CLOSE CLOSING DEVICE NOTES: IF THE DOORS RE 200LBS OR LESS, PLESE ENSURE THE CC-2 CTCH N CLOSE CLOSING DEVICE IS BEING USED. IF THE DOORS RE MINIMUM 200LBS UP TO 300LBS, PLESE ENSURE THE CC-3 CTCH N CLOSE CLOSING DEVICE IS BEING USED. IF THE INCORRECT CTCH N CLOSE CLOSING DEVICE IS USED, THERE IS HIGHER RISK OF FILURE, NOT PROVIDING ENOUGH STRENGTH ND/OR TOO MUCH RESISTNCE IS EXPERIENCED WHEN OPERTING THE DOOR.
STEP #18: INSTLL THE CTCH N CLOSE CLOSING DEVICE INTO THE TRCK WITH THE SOLID END ( SHOWN ON PREVIOUS PGE) RESTING GINST THE TOP BUMPER ON THE STOPS INSTLLED PREVIOUSLY. WHEN THE CTCH N CLOSE CLOSING DEVICE IS RESTING TIGHT GINST THE TOP BUMPER OF THE STOP, IT IS IN THE CORRECT POSITION ND WILL CLOSE THE DOOR TO THE DESIRED POSITION. SEE ILLUSTRTION BELOW: OPTIONL PRODUCTS: FOR: END VIEW CC-981 End Cap only (For use with CC-908 Track only) CSM-913-108 or CSM-913-2HD Side Mount Guides S NOT PROVIDED. MUST BE LOCTED ND DRILLED BY INSTLLER. CC-980 Snap-On Fascia C-102HD Floor Stop SIDE 3/4 VIEW in (TRCK 2 SHOWN 3/8 in WITH CUTOUT) [19.1 mm] [60.1 mm] RETRCTED POSITION STEP #19: SECURE CTCH N CLOSE CLOSING DEVICE TO TRCK WITH #10 X 1-1/2 SELF DRILLING SCREWS. DO THE SME FOR THE OPPOSITE END WITH THE CTCH N CLOSE CLOSING DEVICE INSTLLED IN REVERSE S SHOWN IN-TRCK ON THE FRONT PGE IN THE ELEVTION VIEW OF COMPLETE 5 1/4 in STOP INSTLLTION ILLUSTRTION. HNGER NOTE: DJUSTMENT DO NOT USE IMPCT DRIVER TO SECURE CTCH N CLOSE MIN CLOSING 1 in [25.4 DEVICES mm] TO THE TRCK. DO 1 in NOT OVERTIGHTEN SCREWS. MX TO 1 ESE 1/2 in [38.1 INSTLLTION, mm] IT IS RECOMMENDED TO PRE-DRILL TRCK WITH 5/32 DRILL BIT. IT IS RECOMMENDED TO SECURE m] ED OR THE FIRST SCREW (CLOSEST TO THE STOP), TEST SYSTEM BY SLIDING THE DOOR TO CTIVTE THE CTCH N CLOSE. IF IT IS IN THE CORRECT POSITION, SECURE WITH SECOND 2 3/8 in 3/4 in [60.1 mm] SCREW. REMOVE NY DRILL [19.1 mm] FILLINGS FROM INSIDE THE S THIS WILL FFECT THE OPERTION OF THE SLIDING DOOR SYSTEM. END VIEW STEP #20: TEST THE COMPLETE CTCH N CLOSE SYSTEM BY SLIDING THE DOOR TO BOTH LEFT ND RIGHT TO CTIVTE THE CLOSING DEVICES. 5 1/4 in HNGER TROUBLESHOOTING: DJUSTMENT ISSUE: IF THE DOOR IS NOT MIN ENGGING 3/16 in THE CLOSING DEVICE. [4.8 mm] SOLUTION: ) ENSURE HNGERS RE CORRECTLY 1 ORIENTED. MX 9/16 in SEE STEP #4. B) ENSURE THE CTCH N CLOSE IS IN THE RETRCTED [14.3 mm] POSITION PRIOR TO SLIDING THE DOOR CLOSED/OPEN. SEE STEP #17. ISSUE: CHTTER/NOISE WHEN DOOR IS SLIDING. SOLUTION: ENSURE THERE RE NO LUMINUM SHVINGS WITHIN THE TRCK. SHVINGS CN BECOME EMBEDDED IN NYLON TIRES ND CUSE NOISY OPERTION. ISSUE: REPLCING THE CTCH N CLOSE DEVICE. SOLUTION: THE CTCH N CLOSE TRCK ND HRDWRE SYSTEM HS BEEN DESIGNED FOR ESY INSTLLTION. SIMPLY REMOVE THE TWO SCREWS THT HOLD THE CTCH N CLOSE IN PLCE ND REPLCE THE DEVICE WITH NEW ONE IF FILURE OCCURS. DETIL SNP-ON POINT (SME FOR BOTTOM) CC-982 End Cap only (For use with CC-908 Track & CC-980 Fascia combination only) OPTIONL CC-980 FSCI & CC-982 END CP INSTLLTION STEP #1: CUT CC-980 FSCI TO CORRECT LENGTH IF REQUIRED. TYPICLLY FSCI IS SME LENGTH S TRCK PREVIOUSLY INSTLLED. STEP 2 11/16 #2: in LIFT [68.3 FSCI mm] UP TO TRCK ND SNP-ON S SHOWN BELOW. FOR: STEP #3: INSTLL [68.3 mm] CC-982 END CP S SHOWN TO THE RIGHT WITH THE SUPPLIED #8 SCREWS (3 SCREWS PER END CP PROVIDED). NOTE: DO NOT INSTLL WITH IMPCT DRIVER For Door Locks & Pulls, see pages 72-75 in the K.N. Crowder Sliding Door Track & Hardware Catalogue DETIL SNP-ON POINT DETIL (SME FOR BOTTOM) SNP-ON POINT (SME FOR BOTTOM DETIL HOOK-ON POINT DETIL HOOK-ON POINT DETIL
C-913/C-913-2/C-914 PRTS LIST C-914 GUIDE CHNNEL C-913 BLL BERING ROLLER GUIDE GUIDE SYSTEM INSTRUCTION SHEET C-913-2 DOUBLE BLL BERING ROLLER GUIDE 2-1/2" [63.5 mm] 4" #10 X 1-1/2" FLTHED [101.6 mm] 1-1/4" SCREWS (4 PER C-913) [31.8 mm] TYPICL INSTLLTION LOCTION FOR FLOOR GUIDES: GUIDE CHNNEL WITH GUIDE ON FLOOR FOR POCKET PPLICTIONS 1-1/2" #10 X 1-1/2" FLTHED SCREWS (4 PER C-913-2) TYPICL INSTLLTION LOCTION FOR FLOOR GUIDES: GUIDE CHNNEL WITH GUIDE ON FLOOR FOR BRN DOOR PPLICTIONS OPENED POSITION OPENED POSITION DOOR POCKET TYPICL MINIMUM OVERLP IN POCKET: 2" [50.8 mm] DOOR OPENING CLOSED POSITION WLL WHERE DOOR OPENS TO TYPICL MINIMUM OVERLP OF DOOR ON WLL: 2" [50.8 mm] DOOR OPENING CLOSED POSITION NOTE: IF USING THE C-913-2 GUIDE, THE TYPICL MINIMUM OVERLP IS 4" [101.6 mm] NOTE: IF USING THE C-913-2 GUIDE, THE TYPICL MINIMUM OVERLP IS 4" [101.6 mm] OPTION 1: GUIDE CHNNEL WITH GUIDE ON FLOOR M 1-3/8" 29/32" [23 mm] 3/8" MIN [9.5 mm] STEP 1 CUT C-914 LUMINUM GUIDE CHNNEL TO CORRECT LENGTH IF REQUIRED (TYPICLLY, LENGTH EQULS DOOR WIDTH. EXMPLE: DOOR WIDTH IS 36" THEREFORE CHNNEL IS 36".) STEP 2 PREPRE SLOT T LEST WIDE IN CENTER, ND T LEST 29/32" [23 mm] DEEP. IT IS RECOMMENDED TO MKE THE SLOT S CCURTE S POSSIBLE FOR SECURE FIT ND NET PPERNCE. STEP 3 DRILL S IN C-914 CHNNEL, ND PRE-DRILL S IN DOOR. SCREW CHNNEL INTO PLCE WHILE KEEG IT FLUSH WITH THE EDGE OF THE DOOR. (#8 SCREW SIZE RECOMMENDED) STEP 4 LOCTE C-913 (OR C-913-2) ROLLER GUIDE S REQUIRED ND SECURE TO FLOOR WITH #10 X 1-1/2" FLTHED SCREWS (4). STEP 5 CONTINUE WITH PROJECT BY INSTLLING HNGERS ND PLCING DOOR IN POSITION. OPTION 2: GUIDE CHNNEL IN FLOOR WITH GUIDE ON DOOR M 1-1/4" [31.8 mm] 29/32" [23 mm] 3/8" MIN [9.5 mm] STEP 1 CUT C-914 LUMINUM GUIDE CHNNEL TO CORRECT LENGTH IF REQUIRED. STEP 2 PREPRE SLOT IN FLOOR SME SIZE S INDICTED BOVE IN STEP 2. GUIDE CHNNEL SHOULD BE FLUSH WITH FINISHED FLOOR. STEP 3 DRILL S IN C-914 CHNNEL, ND PRE-DRILL S IN FLOOR. SCREW CHNNEL INTO PLCE. (#8 SCREW SIZE RECOMMENDED) STEP 4 LOCTE C-913 (OR C-913-2) ROLLER GUIDE FROM ECH EDGE. SECURE TO DOOR WITH #10 X 1-1/2" FLTHED SCREWS (4). STEP 5 CONTINUE WITH PROJECT BY INSTLLING HNGERS ND PLCING DOOR IN POSITION. CROWDERFRME PPLICTION: WHEN USING C-913/914 GUIDE SYSTEM WITH THE CROWDERFRME POCKET DOOR KIT PLESE REFER TO INSTRUCTIONS TO THE RIGHT 1/2" MIN to 3/4" MX [12.7 to 19.1 mm] K.N. CROWDER MFG. INC. 1220 BURLOK DRIVE BURLINGTON, ONTRIO, CND, L7L 6B3 TELEPHONE: 905-315-9788 - TOLL FREE PHONE: 1-866-999-1KNC (1562) FX: 905-315-8090 - TOLL FREE FX: 1-800-567-0123 DOOR CROWDERFRME FOOT BRCKET WEBSITE: www.kncrowder.com --- E-MIL: customerservice@kncrowder.com K.N. CROWDER INC. 210 EIGHTH STREET SOUTH LEWISTON, NEW YORK, U.S.. 14092 TELEPHONE: 1-716-754-8247 TOLL FREE FX: 1-800-567-0123 CRITICL DIMENSION: 1/2" [12.7 mm] C-914 NOTES: DUE TO THE LOCTION OF THE S FOR THE C-913 ROLLER GUIDE ON THE POCKET DOOR FOOT BRCKETS, THE C-914 CHNNEL MUST EXTEND BEYOND THE BCK EDGE OF THE DOOR (INSIDE POCKET). THIS CN BE NO GRETER OR LESS THN 1/2" IN ORDER FOR THE CHNNEL TO CTCH THE ROLLER WHEN FULLY CLOSED. IN THIS CSE YOU CN STOP THE SLOT FOR THE C-914 CHNNEL 1/2" MIN TO 3/4" MX FROM THE FRONT EDGE OF THE DOOR THUS HIDING THE CHNNEL. IT MY BE NECESSRY TO CUT THE CHNNEL TO SUIT THIS PPLICTION. SEE ILLUSTRTION FOR MORE DETILS.