Signal Circular Connectors 3
Ordering information signal circular connectors ll standard connectors are published in this catalog. However, this catalog does not provide customer specific designs or variations. If you are looking for an application optimized solution, don t hesitate to contact us. ny questions? Please call our technical sales staff phone +49 (0) 9962 20020. S T 0 5 5 M R 0 4 1 0 0 0 3 5 0 0 0 SERIES = Signal connectors HOUSING DESIGNS CONTCT, CONNECTION 1st. letter M = Male contact F = Female contact M R 2nd. letter R = Crimping S = Soldering D = Board soldering ST = Plug SD = ngled plug, rotatable DF = Bushing KU = Extension EG = Receptacle, straight EW = Receptacle, angled ED = Receptacle, angled rotatable CONTCT TYPE Component related code, e.g. 04 CBLE CLMPING B C D HOUSING SURFCE = Nickel plated = Plastic covered = Chromated = Chrome plated (black) Cable diameter related code, e.g. 10 DESIGN VRITIONS See table page 27 ff. INSULTION INSERTS Component related code, e.g. 055 PCKGING Standard packaging code: 000 5
Housing designs Note: Distinction between housing designs with identical ordering code, e.g. ST, please see catalog section DESIGN VRITIONS x x x x (p. 27 ff.) If necessary, distance hulls for insulation inserts are automatically supplied with the connectors. series standard housings are also available in stainless steel for typical applications in food processing industry Plug housing Plug housing Plastic covered version S T S T Please add the corresponding code to the ordering information Plug housing Push-Pull version S T Bushing housing vailable housing surface = Nickel plated D F ngled plug, rotatable vailable housing surface = Nickel plated S D VILBLE HOUSING SURFCES: 6 x x x x x x x x x x x x x 0 0 0 = Nickel plated B = Plastic covered D = Chrome plated (black)
Housing designs Extension housing including vibration protection Extension housing plastic covered including vibration protection K U K U Extension housing, central fixing including vibration protection K U x x x x x x x x x x x x x 0 0 0 VILBLE HOUSING SURFCES: = Nickel plated B = Plastic covered D = Chrome plated (black) 7
Housing designs Note: Distinction between housing designs with identical ordering code, e.g. EG, please see catalog section DESIGN VRITIONS x x x x (p. 27 ff.) Receptacle straight version xial sealing, including vibration protection Receptacle PG 13,5 including sealing and vibration protection E G E G VILBLE HOUSING SURFCES: 8 x x x x x x x x x x x x x 0 0 0 = Nickel plated D = Chrome plated (black)
Housing designs Receptacle angled, fixed xial sealing, including vibration protection Receptacle angled, rotatable xial sealing, including vibration protection E W E D Receptacle angled, rotatable large flange (28 x 28mm) xial sealing, including vibration protection E D VILBLE HOUSING SURFCES: x x x x x x x x x x x x x 0 0 0 C = Chromated D = Chrome plated (black) 9
Insulation inserts [8+1], 9 contacts Suitable for housing design PLUG NGLED PLUG EXTENSION BUSHING 3 coding grooves 3 coding grooves P type, 9 contacts E type, 9 contacts 0 5 5 0 5 4 3 coding grooves 3 coding grooves P type [8+1] contacts E type [8+1] contacts 0 7 0 0 7 1 Please add the corresponding code to the ordering information 10 x x x x x x x x x x 0 0 0
Insulation inserts [8+1], 9 contacts Suitable for RECEPTCLES STRIGHT PG 13,5 NGLED NGLED ROTTBLE Versions sealed to IP67 in unplugged condition on request (male contacts only!) 3 coding grooves 3 coding grooves P type, 9 contacts including securing clip E type, 9 contacts including securing clip 5 8 3 0 6 6 3 coding grooves 3 coding grooves P type, [8+1] contacts including securing clip E type, [8+1] contacts including securing clip 2 2 5 0 7 2 x x x x x x x x x x 0 0 0 11
Insulation inserts 12 contacts Suitable for housing design PLUG NGLED PLUG EXTENSION BUSHING 3 coding grooves P type, 12 contacts 0 2 0 3 coding grooves 3 coding grooves P type, 12 contacts Coding pin on Pin 1 P type, 12 contacts Coding pin on Pin 7 2 3 2 2 3 3 3 coding grooves P type, 12 contacts 5171 version 0 5 6 12 x x x x x x x x x x 0 0 0
Insulation inserts 12 contacts Suitable for housing design PLUG NGLED PLUG EXTENSION BUSHING 3 coding grooves E type, 12 contacts 0 2 1 3 coding grooves 3 coding grooves E type, 12 contacts Coding hole on Pin 1 E type, 12 contacts Coding hole on Pin 7 1 0 4 1 0 3 3 coding grooves E type, 12 contacts 5171 version 0 5 7 x x x x x x x x x x 0 0 0 13
Insulation inserts 12 contacts Suitable for RECEPTCLES STRIGHT PG 13,5 NGLED NGLED ROTTBLE Versions sealed to IP67 in unplugged condition on request (male contacts only!) 3 coding grooves 3 coding grooves P type, 12 contacts including securing clip E type, 12 contacts including securing clip 0 5 2 1 1 4 3 coding grooves 3 coding grooves P type, 12 contacts incl. securing clip Coding pin on pin 1 E type, 12 contacts incl. securing clip Coding pin on pin 1 1 0 2 6 4 9 3 coding grooves 3 coding grooves P type, 12 contacts incl. securing clip Coding pin on pin 7 E type, 12 contacts incl. securing clip Coding pin on pin 7 0 4 9 6 5 0 14 x x x x x x x x x x 0 0 0
Insulation inserts 12 contacts Suitable for RECEPTCLES STRIGHT PG 13,5 NGLED NGLED ROTTBLE 3 coding grooves 3 coding grooves P type, 12 contacts 5171, incl. securing clip E type, 12 contacts 5171, incl. securing clip 0 7 3 2 3 0 x x x x x x x x x x 0 0 0 15
Insulation inserts 12 contacts Suitable for housing design PLUG NGLED PLUG EXTENSION BUSHING Coding groove Coding groove P type, 16 contacts E type, 16 contacts 1 6 3 1 6 4 Suitable for RECEPTCLES STRIGHT PG 13,5 NGLED NGLED ROTTBLE Versions sealed to IP67 in unplugged condition on request (male contacts only!) Coding groove Coding groove P type, 16 contacts including securing clip E type, 16 contacts including securing clip 5 1 0 1 6 5 16 x x x x x x x x x x 0 0 0
Insulation inserts 17 contacts Suitable for housing design PLUG NGLED PLUG EXTENSION BUSHING 3 coding grooves 3 coding grooves P type, 17 contacts E type, 17 contacts 0 3 5 0 3 4 Suitable for RECEPTCLES STRIGHT PG 13,5 NGLED NGLED ROTTBLE Versions sealed to IP67 in unplugged condition on request (male contacts only!) 3 coding grooves 3 coding grooves P type, 17 contacts including securing clip E type, 17 contacts including securing clip 2 2 7 1 1 3 x x x x x x x x x x 0 0 0 17
Insulation inserts [16+3] contacts Suitable for housing design PLUG NGLED PLUG EXTENSION BUSHING Coding groove Coding groove P type, [16+3] contacts incl. grounding spring E type, [16+3] contacts incl. grounding spring 2 7 8 2 7 9 Coding groove Coding groove P type, [16+3] contacts without grounding spring E type, [16+3] contacts without grounding spring 5 5 8 5 5 9 18 x x x x x x x x x x 0 0 0
Insulation inserts [16+3] contacts Suitable for RECEPTCLES STRIGHT PG 13,5 NGLED NGLED ROTTBLE Coding groove Coding groove P type, [16+3] contacts incl. securing clip and grounding spring E type, [16+3] contacts incl. securing clip and grounding spring 5 4 3 3 7 8 Coding groove Coding groove P type, [16+3] contacts incl. securing clip, without grounding spring E type, [16+3] contacts incl. securing clip, without grounding spring 5 6 1 5 6 0 x x x x x x x x x x 0 0 0 19
Female type contacts Suitable for all housing designs and insulation inserts HC crimping female contact 1,0mm Crimping range: max. 1,0mm 2 HC soldering female contact 1,0mm Soldering connection: 1,5mm 2 F R 0 1 F S 0 4 Slit crimping female contact 1,0mm Crimping range: max. 1,0mm 2 Slit soldering female contact 1,0mm Soldering connection: 1,5mm 2 F R 1 1 F S 1 3 Please select the corresponding code! Please see the following pages to select ordering codes for contact combinations suitable Insulation inserts [8+1] contacts (8x1 + 1x2mm) or Insulation inserts [16+3] contacts (16x1 + 3x1,5mm) 20 x x x x x x 0 0 0
Male type contacts Suitable for all housing designs and insulation inserts Crimping male contact 1,0mm Crimping range: max. 1,0mm 2 Soldering male contact 1,0mm Soldering connection: 1,5mm 2 M R 0 4 M S 0 6 Crimping male contact 1,0mm Crimping range: max. 0,2mm 2 Board soldering male contact 1,0mm suitable for receptacle, straight version M R 8 3 MD 1 4 x x x x x x 0 0 0 21
Female type Contact combinations Female contact combinations: Suitable for insulation insert [8+1] contacts P and E types (8x1mm + 1x2mm) 8x HC crimping female contact 1,0mm Crimping range: max. 1,0mm 2 8x Slit crimping female contact 1,0mm Crimping range: max. 1,0mm 2 1x Slit crimping female contact 2,0mm Crimping range: max. 2,5mm 2 1x Slit crimping female contact 2,0mm Crimping range: max. 2,5mm 2 F R 2 9 F R 1 0 8x Slit soldering female contact 1,0mm Soldering conn.: 1,5mm 2 1x Slit soldering female contact 2,0mm Soldering conn.: 2,5 mm 2 F S 3 4 22 x x x x x x 0 0 0
Male type Contact combinations Male contact combinations: Suitable for insulation insert [8+1] contacts P and E types (8x1mm + 1x2mm) 8x Crimping male contact 1,0mm Crimp. range: max. 1,0mm 2 8x Soldering male contact 1,0mm Soldering conn.: 1,5mm 2 1x Crimping male contact 2,0mm Crimping range: max. 2,5mm 2 M R 1 8 1x Soldering male contact 2,0mm Soldering connection: 2,5mm 2 M S 1 9 x x x x x x 0 0 0 23
Female type Contact combinations Female contact combinations: Suitable for insulation inserts [16+3] contacts P and E types (16x1mm + 3x1,5mm) 16x HC crimping female contact 1,0mm Crimp. range: max. 1,0mm 2 16x Slit crimping female contact 1,0mm Crimp. range: max. 1,0mm 2 3x Slit crimping female contact 1,5mm Crimp. range: max. 1,0mm 2 3x Slit crimping female contact 1,5mm Crimp. range: max. 1,0mm 2 F R 9 2 F R 9 1 24 x x x x x x 0 0 0
Male type Contact combinations Male contact combinations: Suitable for insulation inserts [16+3] contacts P and E types (16x1mm + 3x1,5mm) 16x Crimping male contact 1,0mm Crimp. range: max. 1,0mm 2 M R 3x Crimping male contact 1,5mm Crimp. range: max. 1,0mm 2 9 3 x x x x x x 0 0 0 25
Cable clamping Suitable for housing design PLUG NGLED PLUG EXTENSION clamping Clamping unit including seal with strain relief, shielding element, clamping ring dvanced LMELL clamping Jagged clamping unit (improved revolving protection), incl. seal and strain relief, shielding element, clamping ring Clamping unit including seal with strain relief Clamping ring Clamping ring Shielding element Clamping unit (revolving protection, seal and strain relief) Shielding element Standard cable clamping Suitable for cable diameter: 5,5 10,5mm 1 0 Lamella type cable clamping Suitable for cable diameter: 4,5 8,5mm 6 0 Standard cable clamping Suitable for cable diameter: 9,0 12,0mm 1 2 Lamella type cable clamping Suitable for cable diameter: 6,0 10,0mm 6 2 26 Please select the corresponding ordering code. Note: For all receptacles housing designs add 00 Lamella type cable clamping Suitable for cable diameter: 9,0 13,2mm 6 1 x x x x 0 0 0
Design variations Customer specific designs on request PLUG PICTURE ND CODING ORDERING CODE SPECIFICTIONS Code 1 Housing code 0 0 0 3 5 Metal construction Code 2 Housing code 80 / 120 0 0 3 6 Metal construction Code 1 Housing code 0 0 0 4 1 Housing plastic covered Clamping ring: Plastic Code 2 Housing code 80 / 120 0 0 4 2 Housing plastic covered Clamping ring: Plastic Code 1 Housing code 0 0 0 4 7 Metal construction PUSH-PULL version Please select the corresponding code to the ordering information 0 0 0 27
Design variations Customer specific designs on request NGLED PLUG PICTURE ND CODING ORDERING CODE SPECIFICTIONS Code 1 Housing code 0 0 0 3 5 Metal construction Code 2 Housing code 80 / 120 0 0 3 6 Metal construction 28 0 0 0
Design variations Customer specific designs on request BUSHING PICTURE ND CODING ORDERING CODE SPECIFICTIONS Code 1 Housing code 0 0 0 0 1 xial sealing 0 0 0 29
Design variations Customer specific designs on request EXTENSION PICTURE ND CODING ORDERING CODE SPECIFICTIONS Code 1 Housing code 0 0 0 3 5 Metal construction Vibration protection Code 2 Housing code 80 / 120 0 0 3 9 Metal construction Vibration protection Code 1 Housing code 0 0 0 4 0 Metal construction with central fixing Vibration protection Code 1 Housing code 0 0 0 4 1 Housing plastic covered Clamping ring: Plastic Vibration protection Code 2 Housing code 80 / 120 0 0 4 2 Housing plastic covered Clamping ring: Plastic Vibration protection 30 0 0 0
Design variations Customer specific designs on request RECEPTCLES STRIGHT PICTURE ND CODING ORDERING CODE SPECIFICTIONS Code 1 Housing code 0 0 0 1 2 xial sealing Vibration protection Code 2 Housing code 80 / 120 0 0 3 3 xial sealing Vibration protection Code 1 Housing code 0 2 0 5 3 PG 13,5 connecting thread Vibration protection 0 0 0 31
Design variations Customer specific designs on request RECEPTCLES NGLED, FIXED PICTURE ND CODING ORDERING CODE SPECIFICTIONS Code 1 Housing code 0 0 0 1 4 xial sealing Vibration protection RECEPTCLES NGLED, ROTTBLE PICTURE ND CODING ORDERING CODE SPECIFICTIONS Code 1 Housing code 0 0 0 1 2 xial sealing Vibration protection Code 1 Housing code 0 0 0 1 3 Large flange (28 x 28mm) xial sealing Vibration protection 32 0 0 0
Technical data TECHNICL DT FOR SIGNL CIRCULR CONNEC- TORS Operating temperature Degree of protection -20 C to +130 C IP 66/67 (plugged condition) ELECTRICL DT [8+1]- TO 12 CONTCT VERSIONS Max. current (max. wire gauge) Max. voltage Test voltage (between contacts) Contact resistance max. 10 160 V (C/DC) 2500 V < 5 mω Mating cycles > 50 ELECTRICL DT 16-, 17-, [16+3] CONTCT VERSIONS Max. current (max. wire gauge) Max. voltage Test voltage (between contacts) Contact resistance max. 9 125 V (C/DC) 2500 V < 5 mω Mating cycles > 50 DT CCORDING TO VDE 0110/EN61984, PRT 6.19.2.2 Pollution degree 3 Overvoltage category III Max. height of operation 2000 m MTERILS Housing Connecting nut (some designs) Insulation inserts Contacts Seals Zinc die cast / brass (option: stainless steel) Brass, nickel plated P 6.6/ PBT, UL 94/ V0 Brass, gold plated FPM/HNBR
Drawings PLUG Design variations 0035 / 0036 / 0041 / 0042 EMC shielding Housing code: Code 1 or code 2 PLUG PUSH-PULL VERSION Design variation 0047 EMC shielding Housing code: Code 1 34
Drawings NGLED PLUG, ROTTBLE Design variations 0035 / 0036 EMC shielding Housing code: Code 1 or code 2 BUSHING Design variation 0001 xial sealing Housing code: Code 1 35
Drawings EXTENSION Design variations 0035 / 0039 EMC shielding Vibration protection Housing code: Code 1 or code 2 EXTENSION WITH CENTRL FIXING Design variation 0040 EMC shielding Vibration protection Housing code: Code 1 Mounting hole 36
Drawings RECEPTCLE, STRIGHT INTEGRTED FLNGE Design variations 0012 / 0033 xial sealing Vibration protection Housing code: Code 1 or code 2 Flange dimensions Mounting holes RECEPTCLE PG 13,5 Design variation 2053 Vibration protection Sealing Housing code: Code 1 37
Drawings RECEPTCLE NGLED FIXED Design variation 0014 xial sealing Vibration protection Housing code: Code 1 25,7 Ø20 ± 0,2 25,7 19,8 Ø28 45 19,8 Ø2 Flange dimensions Ø2,7 M2,5 19,8 Mounting holes RECEPTCLE NGLED ROTTBLE Design variation 0012 xial sealing Vibration protection Housing code: Code 1 25,7 Ø20 ± 0,2 25,7 19,8 Ø28 45 19,8 Ø2 38 Flange dimensions Ø2,7 M2,5 19,8 Mounting holes
Drawings RECEPTCLE NGLED ROTTBLE LRGER FLNGE 28 x 28mm Design variation 0013 xial sealing Vibration protection Housing code: Code 1 Flange dimensions Mounting holes 39
ccessories Metal flange 2 components, 4x M4 thread, for optional clamping onto metal housings, including sealing ring Ordering No. E0.022.02 Plastic protection cap suitable for extensions, receptacles Ordering No. 8.002.00 Metal protection cap xial sealing, incl. wire cable suitable for extensions, receptacles Ordering No. 8B.011.01 Metal protection cap xial sealing, incl. wire cable suitable for plugs Ordering No. 8B.013.01 40
Packaging SERIES Standard packaging for connectors or connector components: cardboard box (various sizes depending on units packed). Customer specific packaging designs including mounting instructions, e. g. service packs, on request (see picture). Standard packaging code: 000 78 0 0 0
design: www.katheder.com Intercontec Produkt GmbH Bernrieder Strasse 15 D-94559 Niederwinkling Tel. +49 (0)9962-2002-0 Fax +49 (0)9962-200270 Email: info@intercontec.biz http://www.intercontec.biz 2002-2003 INTERCONTEC Technical data may differ or change without notice INTERCONTEC is not responsibility for data misprints PDF file generated 26/03/03