Solar collector racking system NS100 series CCREITE ISO 9001 FM 21654 ISO 9001 No. 0003 CLEFFI 01281/14 N Replaces 01281/13 N The collectors must be mounted to two horizontal NS100 series four slot rails. The frame will accept the collector clip (in code NS10006 or NS10007 kits) mounted along the collector sides without drilling or tapping so the integrity of the frame wall is not compromised. The NS100 series four slot rail has four 9/16" slots which accept standard stainless steel 3/8" bolts and nuts for mounting collector clips and U-mounts to flashing. The NS100 series aluminum 6005-T5 four slot channel rail can span 7 feet in moderate wind and snow loads installations. The NS10041 2" U-mount mounts directly on top of NS10030 roof flashing with a 3/8" standard stainless steel nut and attaches into the side slots of the NS100 series rail using NS10042 stainless steel 3/8"-16 x 1" bolts, nuts & washers. Product range NS10040-1 Four slot rail for one collector... length 58 inches NS10040-2 Four slot rail for two collectors... length 108 inches NS10040-20 Four slot rail for cutting to custom length... length 240 inches NS10041 U-mount for attaching NS100 series four slot rails... size 2 inch Technical specifications Materials - rail: 6005 T5 aluminum - color: silver - size 2" x 58", 2" x 108", 2" x 240" - weight 58"= 6 lbs., 108"= 10 lbs., 240"= 22 lbs. - u-mount aluminum Note: The base plate is normally attached to the roof with a 5/16" or 3/8" lag bolt. Flashing is attached to the base plate using the NS10030 roof flashing kit. imensions 7/8" x 3/8" 7/8" x 3/8" C C Code C NS10040-X 2" 3 8" 9 16" 1 2" Code C NS10041 3" 2 1 4" 2" 2"
NS100 series four slot rail maximum spans (ft) Wind speed (mph) 0 psf snow* 20 psf snow* 40 psf snow* 60 psf snow* 100 psf snow* Interior Edge Interior Edge Interior Edge Interior Edge Interior Edge 90 9' 3" 9' 3" 7' 7' 5' 9" 5' 9" 4' 6" 4' 6" 3' 3" 3' 3" 100 9' 3" 8' 9" 7' 7' 5' 9" 5' 9" 4' 6" 4' 6" 3' 3" 3' 3" 110 9' 3" 7' 9" 7' 6' 6" 5' 9" 5' 9" 4' 6" 4' 6" 3' 3" 3' 3" 120 8' 6" 7' 3" 7' 5' 9" 5' 9" 5' 9" 4' 6" 4' 6" 3' 3" 3' 3" 130 7' 9" 6' 6' 6" 5' 6" 5' 9" 5' 3" 4' 6" 4' 6" 3' 3" 3' 3" 140 7' 3" 5' 3" 5' 9" 5' 3" 5' 6" 4' 9" 4' 6" 4' 6" 3' 3" 3' 3" 150 6' 3" 4' 6" 5' 6" 4' 6" 5' 3" 4' 6" 4' 6" 4' 6" 3' 3" 3' 3" ssumptions: * Roof Snow Load listed, linear interpolation is permitted in most cases, edge zone is approximately 3 feet from ridge line and eaves. - uilding height must be less than or equal to 30 feet - Maximum cantilever is 18" - Rail splices not permitted immediately over supports or within middle 1/3 of span For installations that do not conform to the assumptions listed above contact Caleffi for a more complete engineering Key Wind speeds & low snow loads Wind speeds & moderate snow loads Wind speeds & high snow loads Edge zone. If the collector array is mounted with top edge within 3 feet of the ridge line, which is in the edge zone, the entire array must comply with the edge zone maximum span s between supports as specified in the above table.. If the collector array is mounted with the side edge within 3 feet of the eave, which is in the edge zone, the individual collector mounted within the edge zone must comply with the edge zone maximum span s between supports as specified in the above table. Refer to the above NS100 series four slot rail maximum span table for the maximum span between the supports. Cantilever is not exceed 18". The mounting support locations must be located to comply with the maximum span and cantilever s for both the length and width dimensions as shown in these diagrams. 3' edge zone [ 3' edge zone [ ] QuadTrac NS100 Four rail slot rail Cantilever Span Span Cantilever
NS10006 tilt mounting kit Caleffi s NS10006 mounting kit allows collectors to be tilt mounted. Collectors may be mounted to any roof, vertical wall, fascia board, pre-constructed rack or ground mount system. The collectors must be mounted to two horizontal Caleffi NS100 series four slot rails or any U type rails (see illustration). The four slot rail collector frame wall will accept the collector clip mounted along the collector sides without drilling or tapping so the integrity of the frame wall is not compromised. The optional rear extension tubes can be cut to length allowing proper elevation and orientation. Pivot shoes and collector clips are mill finshed and extruded from high tensile strength 6005-T5 aluminum. ll stainless steel bolts, nuts and washer are made of 304 stainless steel materials and certified to STM F593C and STM F594C standards. Tilt mounting The tilt mounting kit allows for the collectors to be angled differently than the orientation of the surface they are secured to. This is achieved by placing two rails to the back of the collector and attaching the collector clips, pivot shoes and U-mounts included in hardware kit shown below. The mounting rails and tilt extension tubes are available separately. Hardware for tilt mounting installation 6 U-mounts formed aluminum 5052-H32 2 Pivot shoes extruded aluminum 6005-T5 4 Collector clips extruded aluminum 6005-T5 8 olts 3/8"-16 x 1" stainless steel STM F593C 6 olts 3/8"-16 x 2" stainless steel STM F593C 14 Washers 3/8" stainless steel SE 304 14 Nuts 3/8"-16 stainless steel STM F594C Collector clip, bolt & nut Four QuadTrac slot rail rail U mount 1" Collector clip & bolt U mount 1" Strut nut & U Strut rail Pivot shoe bolt & nut Completed installation Optional mounting rails and tilt extension tubes 2 NS10040-1 Four slot 58" rails for one collector 2 NS10040-2 Four slot 108" rails for two collectors 2 NS10002 Tilt extension 72" tubes for each collector 2 NS10005 Tilt extension 144" tubes for each collector QuadTrac Four slot or U U-strut Strut rail QuadTrac or U Strut rail Four slot or U-strut rail QuadTrac or U Strut rail Tilt extension tubes Tilt (not extension included) tubes View of bottom of collector View of top of collector
NS10007 flush mounting kit Caleffi s NS10007 mounting kit allows collectors to be flush mounted to any elevated surface or ground mount system. The collectors must be mounted to two horizontal Caleffi NS100 series four slot rails or suitable U type rails (see illustration). The four slot rail collector frame wall will accept the collector clip mounted along the collector sides without drilling or tapping so the integrity of the frame wall is not compromised. Collector clips are mill finished extruded aluminum from 6005-T5 high tensile strength aluminum. ll stainless steel bolts, nuts and washer are made of 304 stainless steel materials and certified to STM F593C and STM F594C standards. Collector clip The tilt and flush mounting kits contain collector clips which have a unique concave shape with a hole in the center that when tightened, with supplied 3/8"-16 x 1" stainless steel bolt to rails, tension is formed on the bolt nut which keeps clip fastened securely. Flush mounting The flush mounting kit allows for parallel mounting on a sloped roof surface. This is achieved by placing two mounting rails to back of the collector and attaching with collector clips included in hardware kit shown below. Mounting rails and U-mount 2" are available separately. Hardware for flush mounting installation 4 Collector clips extruded aluminum 6005-T5 4 olts 3/8"-16 x 1 stainless steel STM F593C 4 Washers 3/8" stainless steel SE 304 4 Nuts 3/8"-16 stainless steel STM F594C Optional mounting rails and U-mounts 2 NS10040-1 Four slot 58" rails for one collector 2 NS10040-2 Four slot 108" rails for two collectors 4 NS10041 U-mount 2" for attaching NS100 four slot rails Four slot rail QuadTrac rail U mount 2" Collector clip, bolt & nut Collector clip & bolt Strut nut & U Strut rail Completed installation NS10030 Roof flashing kit The Caleffi NS10030 roof flashing kit provides a sturdy two-bolt application tested to withdrawal strengths of 5,230 lbs. The attractive low profile design (3/4") allows mounting closer to the roof and works well with racking systems. The simple design has fewer components to minimize installation labor. Water stays out because there are no exposed rubber or threads. llows compatibility with any racking and standoff components, for simpler more cost effective installation. The NS10030 flashing kit inclues 3/8" stud for attaching U-mounts and other brackets using the supplied 3/8" stainless steel nut & washer. lack painted aluminum (6061-T6) flashing 14-3/4"L x 9-1/2"W x 0.6"H, galvanized steel base plate with six mounting holes and double stud. Product range Code NS10030 Roof flashing kit, including galvanized steel base plate Code NS10032 Galvanized steel base plate
Technical specifications Materials - NS10030: steel; zinc plus nickel plated, 3/8-16 x 5/8", 1.5" hex - washer: higher temperature polymer, 1.0" O.. x 3/8" I.. x 0.094" thick - flashing: aluminum (6061-T6) 14.5"L x 9.5"W x 0.6" thick - base plate: galvanized steel 3-7/8"L x 3"W x 0.52" thick Note: ase plate fastening hardware is not included. Note: The flashing sits on top of the base plate, and is attached with the NS10030 assembly. Note: The base plate is normally attached to the roof with 5/16" or 3/8" lag bolts. Flashing is attached to the base plate using the NS10030. 14.75" 4" 4" 9.5" Flashing assembly exploded view Flashing assembly profile NS10030 Four slot or U-strut rail Encapsulated gland washer Flashing ase plate* * ase plate, code NS10032, included in the flashing kit, code NS10030. ase plate fastening hardware not included, source separately. ccessories Item Code escription Item Code escription Square aluminum (6005-T5) extension tube for tilting collectors NS10002 1" square tube x 6' 1" square tube x 12' NS10005 olt, nut & washer kit. Two NS10042 stainless steel 3/8"-16 x 1" bolts, nuts & washers, STM F593C NS10023 Four slot rail splice bar, aluminum (6005-T5), requires 2 bars for each splice, includes 3/8"-16 stainless steel bolts and washers SPECIFICTION SUMMRIES Solar collector racking system luminum, 6005-T5 four-channel 2 inch rail with four 9/16" slots which accept standard 3/8" stainless steel bolt heads, and nut for mounting collector clips and U-mounts for flashing. Two rails used for horizontal support for collectors, 58 inch length for one collector, 108 inch length for two collectors, and 240 inch length for cutting to length. Must be able to span 7 feet for moderate wind and snow loads installations. Provide with code NS10006 tilt mounting kit, code NS10007 flush mounting kit, code NS10030 roof flashing kit, code NS10032 galvanized steel base plate, code NS10023 splice bars and 1 inch square tube extensions code NS10002 6 foot length, code NS10005 12 foot length, code NS10041 2 inch U-mount. We reserve the right to change our products and their relevant technical data, contained in this publication, at any time and without prior notice. Caleffi North merica, Inc. 3883 W. Milwaukee Road Milwaukee, WI 53208 Tel: 414-238-2360 Fax: 414-238-2366 sales@caleffi.com www.caleffi.com/usa/en-us Copyright 2014 Caleffi North merica, Inc.