M-07- REV. D DECEMBER 009 Parts Manual Contains: Warranty Information Warnings Parts Ordering Information Exploded View Parts Breakdowns MAXON Lift Corp. 009
LIFT CORP. 9 Slauson Ave. Santa Fe Springs, CA. 9070 CUSTOMER SERVICE: TELEPHONE () -0099 TOLL FREE (800) 7- FAX: (888) 77-77 NOTE: For latest version of all Manuals (and replacements), download the Manuals from Maxon s website at www.maxonlift.com. WARRANTY/ RMA POLICY & PROCEDURE LIFTGATE WARRANTY Type of Warranty: Term of Warranty: Full Parts and Labor Standard Liftgates - years from ship date or,000 cycles Premium Liftgates - years from ship date or 0,000 cycles This warranty shall not apply unless the product is installed, operated and maintained in accordance with MAXON Lift s specifi cations as set forth in MAXON Lift s Installation, Operation and Maintenance manuals. This warranty does not cover normal wear, maintenance or adjustments, damage or malfunction caused by improper handling, installation, abuse, misuse, negligence, or carelessness of operation. In addition, this warranty does not cover equipment that has had unauthorized modifi cations or alterations made to the product. MAXON agrees to replace any components which are found to be defective during the fi rst years of service, and will reimburse for labor based on MAXON s Liftgate Warranty Flat Rate Schedule. (Copy of the Flat Rate is available at www.maxonlift.com.) All warranty repairs must be performed by an authorized MAXON warranty facility. For any repairs that may exceed $00, including parts and labor, MAXON s Technical Service Department must be notifi ed and an Authorization Number obtained. All claims for warranty must be received within 0 Days of the repair date, and include the following information:. Liftgate Model Number and Serial Number. The End User must be referenced on the claim. Detailed Description of Problem. Corrective Action Taken, and Date of Repair. Parts used for Repair, Including MAXON Part Number(s). MAXON R.M.A. # and/or Authorization # if applicable (see below) 7. Person contacted at MAXON if applicable 8. Claim must show detailed information i.e. Labor rate and hours of work performed Warranty claims can also be placed online at www.maxonlift.com. Online claims will be given priority processing. All claims for warranty will be denied if paperwork has not been received or claim submitted via Maxon website for processing by MAXON s Warranty Department within 0 days of repair date. All components may be subject to return for inspection, prior to the claim being processed. MAXON products may not be returned without prior written approval from MAXON s Technical Service Department. Returns must be accompanied by a copy of the original invoice or reference with original invoice number and are subject to a credit deduction to cover handling charges and any necessary reconditioning costs. Unauthorized returns will be refused and will become the responsibility of the returnee. Any goods being returned to MAXON Lift must be pre-approved for return, and have the R.M.A. number written on the outside of the package in plain view, and returned freight prepaid. All returns are subject to a % handling charge if not accompanied by a detailed packing list. Returned parts are subject to no credit and returned back to the customer. Defective parts requested for return must be returned within 0 days of the claim date for consideration to: MAXON Lift Corp. 0 Greenleaf Ave., Santa Fe Springs, CA 9070 Attn: RMA# MAXON s warranty policy does not include the reimbursement for travel time, towing, vehicle rental, service calls, oil, batteries or loss of income due to downtime. Fabrication or use of non Maxon parts, which are available from MAXON, are also not covered. MAXON s Flat Rate Labor Schedule takes into consideration the time required for diagnosis of a problem. All Liftgates returned are subject to inspection and a % restocking fee. Any returned Liftgates or components that have been installed or not returned in new condition will be subject to an additional reworking charge, which will be based upon the labor and material cost required to return the Liftgate or component to new condition. PURCHASE PART WARRANTY Term of Warranty: Year from Date of Purchase. Type of Warranty: Part replacement only. MAXON will guarantee all returned genuine MAXON replacement parts upon receipt and inspection of parts and original invoice. All warranty replacements parts will be sent out via ground freight. If a rush shipment is requested, all freight charges will be billed to the requesting party.
TABLE OF CONTENTS WARNINGS... ORDERING PARTS... BMRSD LIFTGATE... 7 MAIN FRAME & ATTACHING HARDWARE - STEEL PLATFORM (WITH MOUNTING BRACKETS)... 8 MAIN FRAME & ATTACHING HARDWARE - ALUMINUM PLATFORM (WITH MOUNTING BRACKETS)... 0 MAIN FRAME & ATTACHING HARDWARE - STEEL PLATFORM (WITHOUT MOUNTING BRACKETS)... MAIN FRAME & ATTACHING HARDWARE - ALUMINUM PLATFORM (WITHOUT MOUNTING BRACKETS)... RH COLUMN ASSEMBLY... RH RUNNER ASSEMBLY... 8 SPRING GUARD MOUNTING... 0 UPPER TANDEM ASSEMBLY, RH RUNNER... TANDEM ASSEMBLY (LOWER)... LH COLUMN ASSEMBLY... LH RUNNER ASSEMBLY... UPPER TANDEM ASSEMBLY, LH RUNNER... 8 PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (STEEL)... 0 PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (STEEL)... PLATFORM ASSEMBLY (STEEL)... ALUMINUM RETENTION RAMP ASSEMBLY (FOR STEEL PLATFORM)... LH CHAIN ASSEMBLY (FOR STEEL PLATFORM)... 8 RH CHAIN ASSEMBLY (FOR STEEL PLATFORM)... 9
TABLE OF CONTENTS - Continued PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (ALUMINUM)... 0 PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (ALUMINUM)... PLATFORM ASSEMBLY (ALUMINUM)... FLIPOVER ASSEMBLY (ALUMINUM)... FLIPOVER ASSEMBLY W/FIXED RAMP (ALUMINUM)... ALUMINUM RETENTION RAMP ASSEMBLY (FOR ALUMINUM PLATFORM)... 8 LH CHAIN ASSEMBLY (FOR ALUMINUM PLATFORM)... 0 RH CHAIN ASSEMBLY (FOR ALUMINUM PLATFORM)... HYDRAULIC COMPONENTS SECTION... DUAL PUMP ASSEMBLY (POWER DOWN)... SINGLE PUMP ASSEMBLY (POWER DOWN)... PUMP/MOTOR (POWER DOWN)... 0 HYDRAULIC COMPONENTS (POWER DOWN)... ELECTRICAL COMPONENTS SECTION... ELECTRICAL COMPONENTS... ELECTRICAL COMPONENTS - DUAL PUMP BOX... 8 ELECTRICAL COMPONENTS - SINGLE PUMP BOX... 70 ELECTRICAL COMPONENTS - BATTERY BOX... 7 BATTERY BOX...7
Comply with the following WARNINGS while maintaining Liftgates. WARNINGS WARNING Read and understand the instructions in Maintenance Manual before performing maintenance on the Liftgate. Disconnect Liftgate power cable from battery before repairing or servicing Liftgate. Wear appropriate safety equipment such as protective eyeglasses, faceshield and clothing while performing maintenance on the Liftgate and handling the battery. Debris from drilling and contact with battery acid may injure unprotected eyes and skin. Be careful working by an automotive type battery. Make sure the work area is well ventilated and there are no fl ames or sparks near the battery. Never lay objects on the battery that can short the terminals together. If battery acid gets in your eyes, immediately seek fi rst aid. If acid gets on your skin, immediately wash it off with soap and water. Never perform unauthorized modifi cations on the Liftgate. Modifi cations may result in early failure of the Liftgate and may create hazards for Liftgate operators and maintainers. Use only Maxon Authorized Parts for replacement parts. Order replacement parts from: MAXON LIFT CORP. Customer Service 9 Slauson Ave., Santa Fe Springs, CA 9070 Phone: (800) 7- To order parts by e-mail, submit orders to cservice@maxonlift.com.! Recommended practices for welding on steel parts are contained in the current AWS (American Welding Society) D. Structural Welding Code - Steel. Damage to Liftgate and/or vehicle, and personal injury can result from welds that are done incorrectly. Recommended practices for welding on aluminum parts are contained in the current AWS (American Welding Society) D. Structural Welding Code - Aluminum. Damage to Liftgate and/or vehicle, and personal injury can result from welds that are done incorrectly. ORDERING PARTS Provide Liftgate model and serial number information with your parts order. Need Technical Support? Send requests by e-mail to technicalsupport@maxonlift.com. For latest version Manuals (and replacements), download Manuals from Maxon s website at www.maxonlift.com.
BMRSD LIFTGATE REFER TO PLATFORM, FLIPOVER AND CHAIN ASSEMBLY REFER TO MAIN FRAME & ATTACHING HARDWARE BATTERY BOX (REFER TO ELECTRICAL COMPONENTS) PUMP BOX (REFER TO HYDRAULIC COMPONENTS) CONTROL SWITCH (REFER TO ELECTRICAL COMPONENTS) 7
MAIN FRAME & ATTACHING HARDWARE - STEEL PLATFORM (WITH MOUNTING BRACKETS) ( PLACES) (0 PLACES) REFER TO LH COLUMN ASSEMBLY (0 PLACES) 7 9 0 REFER TO STEEL PLATFORM ASSEMBLY 7 0 8 9 ( PLACES) REFER TO RH COLUMN ASSEMBLY 7 8
ITEM QTY. PART NO. DESCRIPTION 0 900-0 FLANGE LOCK NUT, /8-000 LOCK NUT, / - 80-0 CHANNEL (STAINLESS STEEL BRACKET) 80-0 CHANNEL (MILD STEEL BRACKET) 0 900- FLAT WASHER, /8 9000 NYLON LOCK NUT, / - 0 9000- HEX HEAD SCREW, /8 - X -/ LG, GRADE 8 7 90007- SOCKET HEAD CAP SCREW, / - X -/ LG, GRADE 8 8 90008 NYLON LOCK NUT, / -0 9 08 BOLT, / -0 X -/ LG. 0 90000-0 FLAT WASHER, / 900-9 LOCK WASHER, / 900- FLAT WASHER, / 80-0 EXTENSION PLATE, 9 UNIT (STAINLESS STEEL) 80-0 EXTENSION PLATE, 0 UNIT (STAINLESS STEEL) 80- EXTENSION PLATE, 9 UNIT (MILD STEEL) 80- EXTENSION PLATE, 0 UNIT (MILD STEEL) 89-0 SPACER, STAINLESS STEEL, / THICK 800 PIN, LG, STAINLESS STEEL 9000- HEX HEAD CAP SCREW, / - X -/ LG, GRADE 8 7 9000-0 SOCKET HEAD CAP SCREW, / -0 X LG, GRADE 8 9
MAIN FRAME & ATTACHING HARDWARE - ALUMINUM PLATFORM (WITH MOUNTING BRACKETS) ( PLACES) (0 PLACES) REFER TO LH COLUMN ASSEMBLY (0 PLACES) 9 8 ( PLACES) 9A 7 ( PLACES) 0 ( PLACES) ( PLACES) 9E 9D 9 0 ( PLACES) 9C 9B 0 7 ( PLACES) ( PLACES) 9A 8 ( PLACES) REFER TO RH COLUMN ASSEMBLY REFER TO ALUMINUM PLATFORM ASSEMBLY 9 8 0
ITEM QTY. PART NO. DESCRIPTION 0 900-0 FLANGE LOCK NUT, /8-000 LOCK NUT, / - 80-0 CHANNEL (STAINLESS STEEL BRACKET) 80-0 CHANNEL (MILD STEEL BRACKET) 9000- HEX HEAD CAP SCREW, / - X -/ LG, GRADE 8 90000- SOCKET HEAD SCREW, FLAT, /8 - X -/ LG. 0 9000- HEX HEAD SCREW, /8 - X -/ LG, GRADE 8 7 9000 NYLON LOCK NUT, /8-8 90008 NYLON LOCK NUT, / -0 9 8-0 CONNECTOR BAR ASSEMBLY, 9 WIDE 8-0 CONNECTOR BAR ASSEMBLY, 0 WIDE 9A 9000 BEARING, SELF LUBE, -/ I.D. X -/ LG. 9B 9000- HEX HEAD BOLT, /8 - X -/ LG. 9C 90000-0 FLAT WASHER, /8 9D RUBBER BUMPER 9E 9000 NYLON LOCK NUT, /8-0 9000- FLAT WASHER, /8 900-9 LOCK WASHER, / 900- FLAT WASHER, / 80-0 EXTENSION PLATE, 9 UNIT (STAINLESS STEEL) 80-0 EXTENSION PLATE, 0 UNIT (STAINLESS STEEL) 80- EXTENSION PLATE, 9 UNIT (MILD STEEL) 80- EXTENSION PLATE, 0 UNIT (MILD STEEL) 89-0 SPACER, STAINLESS STEEL, / THICK 800 PIN, LG, STAINLESS STEEL 9000- HEX HEAD CAP SCREW, / - X -/ LG, GRADE 8 7 9000-0 SOCKET HEAD CAP SCREW, / -0 X LG, GRADE 8 8 90007- SOCKET HEAD CAP SCREW, / - X -/ LG, GRADE 8 9 08 BOLT, / -0 X -/ LG. 0 9000 NYLON LOCK NUT, / - 0 900- FLAT WASHER, /8 90000-0 FLAT WASHER, /
MAIN FRAME & ATTACHING HARDWARE - STEEL PLATFORM (WITHOUT MOUNTING BRACKETS) REFER TO LH COLUMN ASSEMBLY 9 7 REFER TO STEEL PLATFORM ASSEMBLY 8 REFER TO RH COLUMN ASSEMBLY 9
ITEM QTY. PART NO. DESCRIPTION 90000-0 FLAT WASHER, / 000 LOCK NUT, / - 08 BOLT, / -0 X -/ LG. 90007- SOCKET HEAD CAP SCREW, / - X -/ LG, GRADE 8 90008 NYLON LOCK NUT, / -0 900-9 LOCK WASHER, / 7 800-0 EXTENSION PLATE, 9 UNIT 800-0 EXTENSION PLATE, 0 UNIT 8 9000-0 SOCKET HEAD CAP SCREW, / -0 X LG, GRADE 8 9 800 PIN, LG, STAINLESS STEEL
MAIN FRAME & ATTACHING HARDWARE - ALUMINUM PLATFORM (WITHOUT MOUNTING BRACKETS) REFER TO LH COLUMN ASSEMBLY ( PLACES) 9A 7 ( PLACES) ( PLACES) ( PLACES) 9E 9D 9 0 ( PLACES) REFER TO PLATFORM ASSEMBLY 9C 9B ( PLACES) ( PLACES) 9A 8 REFER TO RH COLUMN ASSEMBLY
ITEM QTY. PART NO. DESCRIPTION 90000-0 FLAT WASHER, / 000 LOCK NUT, / - 08 BOLT, / -0 X -/ LG. 9000- HEX HEAD CAP SCREW, / - X -/ LG, GRADE 8 90000- SOCKET HEAD SCREW, FLAT, /8 - X -/ LG. 90007- SOCKET HEAD CAP SCREW, / - X -/ LG, GRADE 8 7 9000 NYLON LOCK NUT, /8-8 90008 NYLON LOCK NUT, / -0 9 8-0 CONNECTOR BAR ASSEMBLY, 9 WIDE 8-0 CONNECTOR BAR ASSEMBLY, 0 WIDE 9A 9000 BEARING, SELF LUBE, -/ I.D. X -/ LG. 9B 9000- HEX HEAD BOLT, /8 - X -/ LG. 9C 90000-0 FLAT WASHER, /8 9D RUBBER BUMPER 9E 9000 NYLON LOCK NUT, /8-0 9000- FLAT WASHER, /8 900-9 LOCK WASHER, / 900- FLAT WASHER, / 800-0 EXTENSION PLATE, 9 UNIT 800-0 EXTENSION PLATE, 0 UNIT 9000-0 SOCKET HEAD CAP SCREW, / -0 X LG, GRADE 8 800 PIN, LG, STAINLESS STEEL
NOTE: Most hydraulic components not shown for clarity. Refer to HYDRAULIC COMPONENTS SECTION for hydraulic system parts. RH COLUMN ASSEMBLY 8 ( PLACES) ( PLACES) 9 ( PLACES) 7 ( PLACES) ( PLACES) 8 9 ( PLACES) ( PLACES) REFER TO RH RUNNER ASSY REFER TO HYDRAULIC COMPONENTS 0 7 8 8 0 9 9 ( PLACES) 9 ( PLACES) ( PLACES) ( PLACES) 7 ( PLACES)
ITEM QTY. PART NO. DESCRIPTION 80-0 COLUMN ASSEMBLY, RH, / (WITH MOUNTING TUBES) REF 80-0 COLUMN ASSEMBLY, RH, / (WITH MOUNTING TUBES) 87-0 COLUMN ASSEMBLY, RH, / (W/O MOUNTING TUBES) 87-0 COLUMN ASSEMBLY, RH, / (W/O MOUNTING TUBES) 07 POP RIVET, / X 7/ LG. ROLL PIN, /8 X LG. 9 SWITCH PLATE 9 BUSHING 078 MAXON VERTICAL PLATE, X 0-/8 LG. 0-0 COUPLING OUTSIDE, MACHINED 7 07 COUPLING INSIDE, CASTING 8 COLUMN COVER 9 9-0 LED LIGHT, OVAL, RED 0 8009-0 COVER 80-0 COLUMN WELDMENT, RH (WITH MOUNTING TUBES) 87-0 COLUMN WELDMENT, RH (W/O MOUNTING TUBES) 808-0 PIN, STAINLESS STEEL, O.D. X -/ LG. 808-0 PIN, STAINLESS STEEL, O.D. X -7/8 LG. 808-0 PIN, STAINLESS STEEL, O.D. X -/ LG. 900000- BOLT, HEX, / -0 X /8 LG, GRADE 8 900009- CAP SCREW, / -8 X / LG, GRADE 8 7 9000- CAP SCREW, HEX, /8 - X /8 LG, GRADE 8 8 9000- CAP SCREW, HEX, /8 - X LG, GRADE 8 9 8 90000-0 FLAT WASHER, /8 0 900- LOCK WASHER, / 900- LOCK WASHER, /, GRADE 8 8 900- LOCK WASHER, /8 9000- POP RIVET, / X. LG. 900- ROLL PIN, / X LG. 00-0 TORSION SPRING, R/H 078-0 ROTATING CAST BLOCK, R/H 7 9008- FLAT WASHER, -/8 O.D. X.0 I.D. X / 8 900- ROLL PIN, / O.D. X -/ LG. 9 00 PLUG 7
RH RUNNER ASSEMBLY UPPER TANDEM ASSY, RH RUNNER (REF) 8 (8 PLACES) TANDEM ASSY (LOWER) (REF) 0 7 7 8 9 A 0 B ( PLACES) ( PLACES) 7 9 8
ITEM QTY. PART NO. DESCRIPTION REF 8070-0 RH RUNNER ASSEMBLY 9000- HEX HEAD CAP SCREW, /8 - X /8 LG, GRADE 8 900- LOCK WASHER, /8 UPPER PAD SUPPORT ASSEMBLY A/R 00 SPACER 8070-0 RH RUNNER A CHAIN BRACKET WELDMENT B GUSSET, CHAIN BRACKET 9000- HEX HEAD CAP SCREW, /8 - X / LG, GRADE 8 7 8007 ARM WELDMENT 8 900000-0 BOLT, / -0 X -/ LG, GRADE 8 9 PIN COLLAR, / 0 90000 NYLON LOCK NUT, / -0 9000 NYLON LOCK NUT, / -8 78-0 RUBBER BUMPER 900-0 FLAT WASHER, / 90000- BUTTON HEAD SCREW, / -8 X -/ LG. LOWER PAD SUPPORT ASSEMBLY 9080-0 BEARING, SELF LUBE, -/ DIA. X -/8 LG. 7 9 BEARING, SELF LUBE, -/ DIA. X LG. 8 8 07 POP RIVET, / X.0 LG. 9 PAD 0 GREASE FITTING / NOTE: A/R means As Required. 9
SPRING GUARD MOUNTING RH COLUMN ASSEMBLY RH RUNNER ASSEMBLY ITEM QTY. PART NO. DESCRIPTION 099 FLAT HEAD SCREW, / -0 X -/ LG. 0-0 SPRING GUARD, 0 LG. 900000-0 HEX HEAD BOLT, / -0 X -/ LG, GRADE 8 90000 NYLON LOCK NUT, / -0 BUSHING, / DIA. X / LG. 7 CLAMP, #8 RUBBER LOOM 7 900- NUT HEX, / -0 0
UPPER TANDEM ASSEMBLY, RH RUNNER 7 8 7 ITEM QTY. PART NO. DESCRIPTION REF 800-0 UPPER TANDEM ASSEMBLY, RH RUNNER 09-0 ROLLER AXLE 800 ROLLER BRACKET 8 FLAT WASHER,.7 I.D. X -/ O.D. STAINLESS STEEL 0-00 ROLLER 800 ROLLER BRACKET 900 FLAT WASHER, /8 I.D. X -/8 O.D. 7 90008 NYLON LOCK NUT, / -0 8 808-0 ROLLER COVER
TANDEM ASSEMBLY (LOWER) 7 7 ITEM QTY. PART NO. DESCRIPTION REF 800 TANDEM ASSEMBLY 09-0 ROLLER AXLE 800 ROLLER BRACKET 8 FLAT WASHER,.7 I.D. X -/ O.D. STAINLESS STEEL 0-00 ROLLER 800 ROLLER BRACKET 900 FLAT WASHER, /8 I.D. X -/8 O.D. 7 90008 NYLON LOCK NUT, / -0
THIS PAGE INTENTIONALLY LEFT BLANK
LH COLUMN ASSEMBLY ( PLACES) ( PLACES) ( PLACES) NOTE: Most hydraulic components not shown for clarity. Refer to HYDRAULIC COMPONENTS SECTION for hydraulic system parts. ( PLACES) 7 ( PLACES) ( PLACES) 0 9 8 8 REFER TO HYDRAULIC COMPONENTS REFER TO RH RUNNER ASSY 9 7 ( PLACES) 0 ( PLACES) ( PLACES)
ITEM QTY. PART NO. DESCRIPTION 80-0 COLUMN ASSEMBLY, LH, / (WITH MOUNTING TUBES) REF 80-0 COLUMN ASSEMBLY, LH, / (WITH MOUNTING TUBES) 87-0 COLUMN ASSEMBLY, LH, / (W/O MOUNTING TUBES) 87-0 COLUMN ASSEMBLY, LH, / (W/O MOUNTING TUBES) 07 POP RIVET, / X.0 LG. ROLL PIN, /8 X LG. 9 PIN COLLAR, -/ LG. 078 MAXON VERTICAL PLATE, X 0-/8 LG. COLUMN COVER 80-0 COLUMN WELDMENT, LH 7 808-0 PIN, STAINLESS STEEL, O.D. X -/ LG. 8 808-0 PIN, STAINLESS STEEL, O.D. X -7/8 LG. 9 80-0 COUPLING LH, MACHINED 0 80-0 COLUMN COVER, LH 9000- CAP SCREW, HEX, /8 - X /8 LG, GRADE 8 9000- CAP SCREW, HEX, /8 - X LG, GRADE 8 8 90000-0 FLAT WASHER, /8 8 900- LOCK WASHER, /8 9000- POP RIVET, / X. LG. 00 PLUG 7 9-0 LED LIGHT, OVAL, RED 8 00-0 TORSION SPRING, L/H 9 078-0 ROTATING CAST BLOCK, L/H 0 9008- FLAT WASHER, -/8 O.D. X.0 I.D. X / 900- ROLL PIN, / O.D. X -/ LG.
LH RUNNER ASSEMBLY 9 (8 PLACES) UPPER TANDEM ASSY, LH RUNNER (REF) ( PLACES) ( PLACES) 8 ( PLACES) ( PLACES) ( PLACES) ( PLACES) 7 B 7 A 8 7 0 9 TANDEM ASSY (LOWER) (REF) 0
ITEM QTY. PART NO. DESCRIPTION REF 8070-0 LH RUNNER ASSEMBLY 9000- HEX HEAD CAP SCREW, /8 - X / LG, GRADE 8 900- LOCK WASHER, /8 UPPER PAD SUPPORT ASSEMBLY A/R 00 SPACER 8070-0 LH RUNNER A CHAIN BRACKET WELDMENT B GUSSET, CHAIN BRACKET 9000- HEX HEAD CAP SCREW, /8 - X /8 LG, GRADE 8 7 8007 ARM WELDMENT 8 900000-0 HEX HEAD BOLT, / -0 X -/ LG, GRADE 8 9 PIN COLLAR, / 0 90000 NYLON LOCK NUT, / -0 9000 NYLON LOCK NUT, / -8 78-0 RUBBER BUMPER 900-0 FLAT WASHER, / 90000- BUTTON HEAD SCREW, / -8 X -/ LG. LOWER PAD SUPPORT ASSEMBLY 9080-0 BEARING, SELF LUBE,.0 DIA. X -/8 LG. 7 9 BEARING, SELF LUBE, -/ DIA. X LG. 8 PAD 9 8 07 POP RIVET, / X.0 LG. 0 GREASE FITTING / NOTE: A/R means As Required. 7
UPPER TANDEM ASSEMBLY, LH RUNNER 8 7 7 ITEM QTY. PART NO. DESCRIPTION REF 800-0 UPPER TANDEM ASSEMBLY, LH RUNNER 09-0 ROLLER AXLE 800 ROLLER BRACKET 8 FLAT WASHER,.7 I.D. X -/ O.D. STAINLESS STEEL 0-00 ROLLER 800 ROLLER BRACKET 900 FLAT WASHER, /8 I.D. X -/8 O.D. 7 90008 NYLON LOCK NUT, / -0 8 808-0 ROLLER COVER 8
THIS PAGE INTENTIONALLY LEFT BLANK 9
PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (STEEL) 8 ( PLACES) ( PLACES) 7 REFER TO ALUMINUM RETENTION RAMP ASSEMBLY (FOR STEEL PLATFORM) 9 (INCLUDES PARTS,,) 0 8 ( PLACES) 7 REFER TO LH CHAIN ASSEMBLY FOR STEEL PLATFORM 7 8 ( PLACES) 8 ( PLACES) 9 7 0 ( PLACES) REFER TO STEEL PLATFORM ASSEMBLY (INCLUDES PARTS,,) REFER TO RH CHAIN ASSEMBLY FOR STEEL PLATFORM 0
ITEM QTY. PART NO. DESCRIPTION 8 FLAT WASHER, / I.D. STAINLESS STEEL 888-0 FLIPOVER, 80 W X D (BMRSD -, 9 WIDE VEHICLE) 888-0 FLIPOVER, 8 W X D (BMRSD -, 0 WIDE VEHICLE) 888-09 FLIPOVER, 80 W X D (BMRSD -, 9 WIDE VEHICLE) 888- FLIPOVER, 8 W X D (BMRSD -, 0 WIDE VEHICLE) 8000-0 OPENER ASSEMBLY RH, + * 8000-0 OPENER ASSEMBLY RH, + 0 * 8000-0 OPENER ASSEMBLY LH, + * 8000-09 OPENER ASSEMBLY LH, + 0 * 88-0 U-BOLT 900- ROLL PIN, / X -/ LG. 7 78-0 BUMPER 8 900-0 FLAT WASHER, / 9 90000- BUTTON HEAD SCREW, / -8 X -/ LG. 0 9000 NYLON LOCK NUT, / -8 808-0 PIN, STAINLESS STEEL -/ LG. ROLL PIN, /8 X LG. 90-0 CLEVIS PIN, / X -7/8 LG, GRADE 8 0080 COTTER PIN, /8 X LG. 80-0 ANCHOR SHACKLE 900-9 NUT, / 7 9000 NYLON LOCK NUT, / - 8 8 90000- FLAT WASHER, / * PLATFORM + FLIPOVER DEPTH
PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (STEEL) REFER TO LH CHAIN ASSEMBLY FOR STEEL PLATFORM 8 ( PLACES) ( PLACES) 7 0 (INCLUDES PARTS,,) 9 8 ( PLACES) 7 7 8 ( PLACES) 7 9 0 8 ( PLACES) ( PLACES) REFER TO STEEL PLATFORM ASSEMBLY (INCLUDES PARTS,,) REFER TO RH CHAIN ASSEMBLY FOR STEEL PLATFORM
ITEM QTY. PART NO. DESCRIPTION 8 FLAT WASHER, / I.D. STAINLESS STEEL 887-07 FLIPOVER, 80 W X 0 D + FIX RAMP (BMRSD -, 9 WIDE VEHICLE) 887-7 FLIPOVER, 8 W X 0 D + FIX RAMP (BMRSD -, 0 WIDE VEHICLE) 887-07 FLIPOVER, 80 W X 0 D + FIX RAMP (BMRSD -, 9 WIDE VEHICLE) 887-7 FLIPOVER, 8 W X 0 D + FIX RAMP (BMRSD -, 0 WIDE VEHICLE) 8000-0 OPENER ASSEMBLY RH, + * 8000-0 OPENER ASSEMBLY RH, + 0 * 8000-0 OPENER ASSEMBLY LH, + * 8000-09 OPENER ASSEMBLY LH, + 0 * 88-0 U-BOLT 900- ROLL PIN, / X -/ LG. 7 78-0 BUMPER 8 900-0 FLAT WASHER, / 9 90000- BUTTON HEAD SCREW, / -8 X -/ LG. 0 9000 NYLON LOCK NUT, / -8 808-0 PIN, STAINLESS STEEL -/ LG. ROLL PIN, /8 X LG. 90-0 CLEVIS PIN, / X -7/8 LG, GRADE 8 0080 COTTER PIN, /8 X LG. 80-0 ANCHOR SHACKLE 900-9 NUT, / 7 9000 NYLON LOCK NUT, / - 8 8 90000- FLAT WASHER, / * PLATFORM + FLIPOVER DEPTH
PLATFORM ASSEMBLY (STEEL)
ITEM QTY. PART NO. DESCRIPTION 800-0 PLATFORM, 80 W X D (BMR -, 9 WIDE VEHICLE) REF 800- PLATFORM, 8 W X D (BMR -, 0 WIDE VEHICLE) 800-0 PLATFORM, 80 W X D (BMR -, 9 WIDE VEHICLE) 800- PLATFORM, 8 W X D (BMR -, 0 WIDE VEHICLE) 7 BEARING, SELF LUBE, DIA. X LG. 9000 BEARING, SELF LUBE, -/ DIA. X -/ LG. 9000 NYLON LOCK NUT, / - RUBBER BUMPER 90000-0 FLAT WASHER, /8 9000- HEX HEAD BOLT, /8 - X -/ LG.
ALUMINUM RETENTION RAMP ASSEMBLY (FOR STEEL PLATFORM) ( PLACES) ( PLACES) ( PLACES) 7 ( PLACES) ( PLACES) 9 8 ( PLACES) 0A 0
ITEM QTY. PART NO. DESCRIPTION REF 99-0 AL RET. RAMP ASSY, (9 WIDE VEH) 99-0 AL RET. RAMP ASSY, (0 WIDE VEH) 97-0 ALUMINUM RAMP X 77 LG. (9 WIDE VEH) 97-0 ALUMINUM RAMP X 8 LG. (0 WIDE VEH) HINGE ASSEMBLY LH 9000- FLAT WASHER, /8 009 NYLON LOCK NUT, /8 - RUBBER BUMPER 90000- SCREW, FLAT SOCKET HEAD, /8 - X -/ LG. 7 98 PIPE, / X 0 LG. 8 90000- SCREW, FLAT SOCKET HEAD, /8 - X -/ LG. 9 8 PIN WELDMENT 0 9 LOCKING CAM 0A 097-0 BEARING, SELF LUBE 7 HINGE ASSEMBLY RH 900- ROLL PIN, / X -/ LG. 7
LH CHAIN ASSEMBLY (FOR STEEL PLATFORM) A ITEM QTY. DESCRIPTION PART NO. * + * + 0 REF CHAIN ASSEMBLY LH 887-0 887-0 CHAIN 88-0 88-0 CLEVIS PIN, / X -7/8 LG. 90-0 TEAR DROP ASSY, LH 800-0 A BEARING, SELF-LUBE 0078 COTTER PIN, /8 X -/ LG. 0077 KEEP HANDS CLEAR (PLATE) (SEE DECAL SEC) REF POP RIVET, / X.0 LG. REF * PLATFORM + FLIPOVER DEPTH 8
RH CHAIN ASSEMBLY (FOR STEEL PLATFORM) A PART NO. ITEM QTY. DESCRIPTION * + * + 0 REF CHAIN ASSEMBLY RH 887-0 887-0 CHAIN 88-0 88-0 CLEVIS PIN, / X -7/8 LG. 90-0 TEAR DROP ASSY, RH 800-0 A BEARING, SELF-LUBE 0078 COTTER PIN, /8 X -/ 0077 KEEP HANDS CLEAR (PLATE) (SEE DECAL SEC) REF POP RIVET, / X.0 LG. REF * PLATFORM + FLIPOVER DEPTH 9
PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (ALUMINUM) REFER TO LH CHAIN ASSEMBLY FOR ALUMINUM PLATFORM REFER TO PLATFORM ASSEMBLY (ALUMINUM) 9 ( PLACES) 0 8 REFER TO ALUMINUM RETENTION RAMP ASSEMBLY (FOR ALUMINUM PLATFORM) ( PLACES) ( PLACES) ( PLACES) 7 (INCLUDES PARTS, 7,8) ( PLACES) 0 8 9 7 ( PLACES) REFER TO FLIPOVER ASSEMBLY (ALUMINUM) REFER TO RH CHAIN ASSEMBLY FOR ALUMINUM PLATFORM 8 7 8 9 ( PLACES) 0 ( PLACES) ( PLACES) ( PLACES) (INCLUDES PARTS, 7,8) 0
ITEM QTY. PART NO. DESCRIPTION 88-0 U-BOLT 8000-0 OPENER ASSEMBLY RH, + * 8000-0 OPENER ASSEMBLY LH, + * 809 PIN WELDMENT, -/8 LG. 900-9 NUT, / 8-0 PIN, HINGE 7 0-0 LINK SPACER, LG. 8 0- LINK SPACER, / LG. 9 9000- BUTTON HEAD SCREW, /8 - X -/ LG, GRADE 8 0 9000-0 SOCKET HEAD SCREW, /8 - X -/ LG, GRADE 8 9000 NYLON LOCK NUT, /8-90000-0 FLAT WASHER, /8 900- ROLL PIN, / X -/ LG. 90-0 CLEVIS PIN, / X -7/8 LG, GRADE 8 9079-7 ROLL PIN, / X LG. 80877-0 GUSSET 7 80-0 ANCHOR SHACKLE 8 0080 COTTER PIN, /8 X LG. 9 8 90000- FLAT WASHER, / 0 9000 NYLON LOCK NUT, / - * PLATFORM + FLIPOVER DEPTH
PLATFORM, FLIPOVER, AND CHAIN ASSEMBLY - (ALUMINUM) REFER TO LH CHAIN ASSEMBLY FOR ALUMINUM PLATFORM REFER TO PLATFORM ASSEMBLY (ALUMINUM) ( PLACES) ( PLACES) REFER TO FLIPOVER ASSEMBLY W/FIXED RAMP (ALUMINUM) (INCLUDES PARTS 0,,) 0 ( PLACES) 9 8 7 ( PLACES) ( PLACES) 9 REFER TO RH CHAIN ASSEMBLY FOR ALUMINUM PLATFORM ( PLACES) 8 0 ( PLACES) (INCLUDES PARTS 0,, )
ITEM QTY. PART NO. DESCRIPTION 88-0 U-BOLT 8000-0 OPENER ASSEMBLY RH, + * 8000-0 OPENER ASSEMBLY LH, + * 809 PIN WELDMENT, -/8 LG. 900-9 NUT, / 8-0 PIN, HINGE 7 0-0 LINK SPACER, LG. 8 0- LINK SPACER, / LG. 9 900- ROLL PIN, / X -/ LG. 0 90-0 CLEVIS PIN, / X -7/8 LG, GRADE 8 9079-7 ROLL PIN, / X LG. 80-0 ANCHOR SHACKLE 0080 COTTER PIN, /8 X LG. 8 90000- FLAT WASHER, / 9000 NYLON LOCK NUT, / - * PLATFORM + FLIPOVER DEPTH
PLATFORM ASSEMBLY (ALUMINUM) ( PLACES) ( PLACES) ( PLACES) REF ( PLACES) ITEM QTY. PART NO. DESCRIPTION REF 88-0 PLATFORM, 9 WIDE VEHICLE 88-0 PLATFORM, 0 WIDE VEHICLE 8007 BRACKET 90000- FLAT HEAD SOCKET SCREW, /8 - X -/ LG. 9000 LOCK NUT, /8 -
FLIPOVER ASSEMBLY (ALUMINUM) ( PLACES) ( PLACES) ( PLACES) REF ( PLACES) ( PLACES) ( PLACES) ITEM QTY. PART NO. DESCRIPTION REF 88-0 FLIPOVER, 9 WIDE VEHICLE 88-0 FLIPOVER, 0 WIDE VEHICLE 78-0 BUMPER 90000- BUTTON SCREW, / -8 X -/ LG. 9000 LOCK NUT, / -8 900-0 FLAT WASHER, /
FLIPOVER ASSEMBLY W/FIXED RAMP (ALUMINUM) ( PLACES) ( PLACES) ( PLACES) ( PLACES) ( PLACES) REF ( PLACES) ITEM QTY. PART NO. DESCRIPTION REF 8870-0 FLIPOVER, 9 WIDE VEHICLE 8870-0 FLIPOVER, 0 WIDE VEHICLE 78-0 BUMPER 90000- BUTTON SCREW, / -8 X -/ LG. 9000 LOCK NUT, / -8 900-0 FLAT WASHER, /
THIS PAGE INTENTIONALLY LEFT BLANK 7
ALUMINUM RETENTION RAMP ASSEMBLY (FOR ALUMINUM PLATFORM) ( PLACES) ( PLACES) F G A (REF) E D C B RAMP (REF) 9B 9C 9E 9D 9F ( PLACES) ( PLACES) 8A 8 7 9A (REF) 9 0 8
ITEM QTY. PART NO. DESCRIPTION REF 99-0 AL RET. RAMP ASSY, (9 WIDE VEHICLE) 99-07 AL RET. RAMP ASSY, (0 WIDE VEHICLE) 9000- LOCK WASHER, /8 009 LOCK NUT, /8 - RUBBER BUMPER 90000- SOCKET FLAT HD SCREW, /8- X -/ LG, GRADE 8 90000- SOCKET FLAT HD SCREW, /8- X -/ LG, GRADE 8 7 8 PIN WELDMENT, / LG. 8 9 LOCKING CAM 8A 097-0 BEARING, SELF LUBE 9 7 HINGE ASSEMBLY RH 9A REF HINGE WELDMENT, RH 9B 77 PIN WELDMENT, / LG. 9C 8 TORSION SPRING, LH 9D 7 LOCKING ARM ASSY 9E 000 ROLL PIN, /8 X LG. 9F BEARING, SELF LUBE 0 900- ROLL PIN, / X -/ LG. HINGE ASSEMBLY LH A REF HINGE ARM WELDMENT B 8 PIN WELDMENT C 7 GUSSET D 0988-0 ROUND TUBE, ALUMINUM, / LG. E BEARING, SELF LUBE F PIN COLLAR G ROLL PIN, /8 X LG. 9
LH CHAIN ASSEMBLY (FOR ALUMINUM PLATFORM) A ITEM QTY. PART NO. DESCRIPTION REF 887-0 CHAIN ASSEMBLY LH 88-0 CHAIN 90-0 CLEVIS PIN, / X -7/8 LG. 800-0 TEAR DROP ASSY, LH A 0078 BEARING, SELF-LUBE 0077 COTTER PIN, /8 X -/ LG. REF KEEP HANDS CLEAR (PLATE) (SEE DECAL SEC) REF POP RIVET, / X.0 LG. 0
RH CHAIN ASSEMBLY (FOR ALUMINUM PLATFORM) A ITEM QTY. PART NO. DESCRIPTION REF 887-0 CHAIN ASSEMBLY RH 0- CHAIN 90-0 CLEVIS PIN, / X -7/8 LG. 800-0 TEAR DROP ASSY, RH A 0078 BEARING, SELF-LUBE 0077 COTTER PIN, /8 X -/ REF KEEP HANDS CLEAR (PLATE) (SEE DECAL SEC) REF POP RIVET, / X.0 LG.
HYDRAULIC COMPONENTS SECTION DUAL PUMP ASSEMBLY (POWER DOWN) 8 9 8 9 ( PLACES) 9 9 0 ( PLACES) 0 7 9 7 8 ( PLACES)
ITEM QTY. PART NO. DESCRIPTION REF 88-0 FLOW DIVIDER DUAL PUMP ASSEMBLY, POWER DOWN, GRAVITY DOWN CONVERSION 70 STRAIGHT FITTING SAE #8 O-RING M-M JIC#8 00 ELBOW, 90 DEG JIC#8M-JIC#8F 090 SPIN-ON FILTER & MANIFOLD ASSEMBLY UNION, BULKHEAD SAE 7 DEG FLARE (TWIN) NUT, BULKHEAD SAE 7 DEG FLARE (TWIN) 7 ELBOW FITTING, 90 DEG BULKHEAD, JIC#M 8 9 CAP SCREW, /8 - X -/ LG. 9 9 LOCK WASHER, /8 0 97 HP HOSE, /8 X 7-/ LG, JIC# F-F 80 TEE, STRAIGHT THREAD O-RING SAE 7 98 IN-LINE SHUTTLE VALVE 87-0 HP HOSE, /8 X LG, JIC#F-JIC#F 87-0 HP HOSE, /8 X 7 LG, JIC#F-JIC#F 88-0 HP HOSE, / X 9 LG, JIC#F 90-JIC#F 88-0 HP HOSE, / X LG, JIC#F-JIC#F 7 007 CONNECTOR, /8 MALE 8 90000- CAP SCREW, / -0 X / LG, GRADE 8 9 90000- FLAT WASHER, /8 0 90000-0 FLAT WASHER, / 900- LOCK WASHER, / 900- FLAT WASHER, 9/
DUAL PUMP ASSEMBLY (POWER DOWN) - Continued ( PLACES) 0 7 ( PLACES) 8 8 7 0 0 ( PLACES) 8 8 7 8 8 8 8 8 8 9 7, ( PLACES) 9 8 9
ITEM QTY. PART NO. DESCRIPTION 9007 ELBOW, SWIVEL NUT, SAE# 7 DEG M-F 9008 NUT, BULKHEAD, JIC # 9008 NUT, BULKHEAD, JIC # 9009 STRAIGHT UNION FITTING, BULKHEAD JIC#M 7 9000 STRAIGHT UNION FITTING, BULKHEAD JIC#M 8 0 90 ELBOW, 90 DEG O-RING SAE #-JIC7 # 9 90 STRAIGHT FITTING, O-RING SAE &JIC 0 90 ELBOW, 90 DEG, SAE 7 DEG JIC#M-JIC #F 908 SWIVEL, 7 DEG O-RING SAE /8M-JIC# 907-0 STRAIGHT FITTING, O-RING 90 ELBOW 9078-0 9080-0 O-RING STRAIGHT UNION FITTING, SAE#M-M, O-RING, ADJUSTABLE GROMMET, / RUBBER -0 RUBBER SEAL 0 7 79 LATCH 8 0-0 DECAL, HYD FLUID LEVEL, BMRA (GRAVITY DOWN) 9 80-0 COVER WELDMENT 0 90000- SHOULDER SCREW, / X / LG. 9000 LOCK NUT, 0-90000- FLAT WASHER, #0 7 SWITCH BRACKET 900007- SCREW, PAN HD, #0- X / LG. 8 DECAL, PUMP SELECTOR SWITCH 9 FILLER CAP 7 70 SIGHT GLASS 8 70- DECAL, PUMP 9 70-0 DECAL, PUMP 0 7-0 DECAL, GROUND STUD
SINGLE PUMP ASSEMBLY (POWER DOWN) 9 0 9 0 7 7 8 ( PLACES) 7 7 7 8
ITEM QTY. PART NO. DESCRIPTION REF 880-0 FLOW DIVIDER SINGLE PUMP ASSEMBLY, POWER DOWN, GRAVITY DOWN CONVERSION 70 STRAIGHT FITTING SAE #8 O-RING M-M JIC#8 00 ELBOW 90 DEG JIC#8M-JIC#8F 090 SPIN-ON FILTER & MANIFOLD ASSEMBLY 07 PLUG, SAE # O RING UNION, BULKHEAD SAE 7 DEG FLARE (TWIN) 7 NUT, BULKHEAD SAE 7 DEG FLARE (TWIN) 8 ELBOW FIT, 90 DEG BULKHEAD M JIC# 9 9 CAP SCREW, /8 - X -/ LG. 0 9 LOCK WASHER, /8 97 HP HOSE, /8 X 7-/ LG, JIC# F-F 87-0 HP HOSE, /8 X LG, JIC#F-JIC#F 88-0 HP HOSE, / X 9 LG, JIC#F 90-JIC#F 88-0 HP HOSE, / X LG, JIC#F-JIC#F 007 CONNECTOR, /8 MALE 90000- CAP SCREW, / -0 X / LG, GRADE 8 7 90000- FLAT WASHER, /8 8 90000-0 FLAT WASHER, / 7
SINGLE PUMP ASSEMBLY (POWER DOWN) - Continued 7 9 9 8 9 7 0 0 8, 9 ( PLACES) 7 0 0 ( PLACES) 8
ITEM QTY. PART NO. DESCRIPTION 9 9000 FLAT WASHER, 9/ 0 900- LOCK WASHER, / 9007 ELBOW, SWIVEL NUT, SAE# 7 DEG M-F 9008 NUT, BULKHEAD JIC # 9008 NUT, BULKHEAD JIC # 9009 STRAIGHT UNION FITTING, BULKHEAD JIC#M 9000 STRAIGHT UNION FITTING, BULKHEAD JIC#M 90 ELBOW, 90 DEG O-RING SAE #-JIC7 # 7 90 STRAIGHT FITTING, O-RING SAE &JIC 8 90 ELBOW, 90 DEG, SAE 7 DEG JIC#M-JIC #F 9 90 STRAIGHT FITTING, O-RING SAE#&JIC 0 9080-0 O-RING GROMMET, / RUBBER -0 RUBBER SEAL 00 LG. 79 LATCH 0-0 DECAL, HYD FLUID LEVEL, BMRA (GRAVITY DOWN) 90 SEMI-TUBULAR RIVET 808-00 COVER, SINGLE PUMP BOX 7 7 SWITCH BRACKET 8 900007- SCREW, PAN HD, #0- X / LG. 9 9000 LOCK NUT, #0-0 9 FILLER CAP 70 SIGHT GLASS 7-0 DECAL, GROUND STUD 9
PUMP/MOTOR (POWER DOWN) CAUTION To prevent damage to metal case starter solenoid, hold bottom terminal nut securely when loosening and tightening top terminal nut. Do not over-tighten the terminal nuts. For the / load terminals, torque nuts -0 lbs.-in. Torque the nuts on #0- control terminals -0 lbs.-in. CAUTION To prevent damage when installing -way valves, torque valve cartridge nut to 0 lbs.-in. max. SOCKET HEAD SCREW (REF) 8 (BETWEEN MANIFOLD & DRIVE PLATE) 9 0 7 7 8 0
ITEM QTY. PART NO. DESCRIPTION REF 87-0 VDC POWER UNIT 0 OIL SEAL, PUMP 8-0 MANIFOLD ASSEMBLY 8-0 PUMP ASSEMBLY (MODEL 0) 8-0 O-RING 87-0 MOTOR, VDC, H.D. 9009 VALVE, POS- WAY, WITH COIL 7 9000 O-RING, KEPNER CHECK VALVE 8 900 CHECK VALVE 9 900 FILTER, PUMP INLET 0 900 RELIEF VALVE (RAISE, 00 PSI) 900 VALVE CARTRIDGE, WP 900 COIL, VDC SP 9007 VALVE CARTRIDGE, WAY 9008 COIL, VDC SP 909 RELIEF VALVE (OPEN/CLOSE, 00 PSI) 87-0 RELIEF VALVE (LOWER, 00 PSI) 7 800-0 STARTER SOLENOID SWITCH, VDC 00 AMP 8 800 CABLE
HYDRAULIC COMPONENTS (POWER DOWN) LEFT CYLINDER 7A 7B 7 7 7 9 0-7/8 (SEE NOTE) RIGHT CYLINDER 8B REFER TO SPRING GUARD MOUNTING 8 8A CAUTION To prevent damage to hose assembly, item 9, make sure hose is relaxed inside the spring guard before tightening hose connections. Connectors on each end of the hose must be loose to relax the hose. Hold swivel nut and pivot connector to align each end of the hose. When the hose is relaxed, make connections & torque each connector to 7. lb-ft. NOTE: The twin line hose fi ttings, with -7/8 offset, must be connected to cylinder.
ITEM QTY. PART NO. DESCRIPTION 907 ELBOW, /8 X / M-M REF HYDRAULIC LOCK VALVE 809-0 FACE SEAL TUBE ASSEMBLY, RETURN LINE 808-0 FACE SEAL TUBE ASSEMBLY, LIFT LINE 90 UNION, #8 M-M 8008-0 TUBE ASSEMBLY 7 80-0 80-0 CYLINDER, -/ BORE X -/8 STROKE (BMRSD-/-) CYLINDER, BORE X -/8 STROKE (BMRSD-/-) 8 8-0 CYLINDER ASSY, -/ BORE, -/ STROKE 8A 7 BEARING, SELF LUBE DIA. I.D. X LG. 8B 9079 CONNECTOR, FACE SEAL #, O-RING, # M-M 9 8-0 HOSE, TWIN LINE, OPENING & CLOSING 0 88-0 RUBBER SPACER 907 UNION, FACE SEAL, # M-M 9079-0 UNION, ELBOW, FACE SEAL #M-#M 90 DEG 908 ELBOW STRAIGHT, FACE SEAL #8, O-RING, # M-M 7 PRESSURE COMPENSATION VALVE, GPM 0 ELBOW 90 DEG., O-RING, # M-M / NPTF 907 CONNECTOR FACE SEAL #8 & NPTF #, M-M 7 908-0 VALVE ASSEMBLY, IMMERSION PROOF, VDC 7A 908-0 COIL, VDC 7B 900 VALVE CARTRIDGE, WP
HYDRAULIC COMPONENTS (POWER DOWN) - Continued LEFT CYLINDER 8 7 7 RIGHT CYLINDER 9 REFER TO SPRING GUARD MOUNTING 0
ITEM QTY. PART NO. DESCRIPTION 8 9-0 HP HOSE /, 00 LG. 9 9-0 HP HOSE /, LG. 80-0 HP HOSE /8, LG. 0 80-0 HP HOSE /8, 9 LG. 80-0 HP HOSE /8, LG. 80-0 HP HOSE /8, LG. 80-0 HP HOSE /8, 7 LG. 80-0 HP HOSE /8, 9 LG. 809-0 HP HOSE /, LG. 809-0 HP HOSE /, LG. 809-0 HP HOSE /, 8 LG. 80-0 HP HOSE /, LG. 80-0 HP HOSE /, 88 LG. 80-0 HP HOSE /, 08 LG. 900 TEE, UNION /8 FACE SEAL MALE, -JLO 907-0 O-RING, # (/ FACE SEAL TUBE-END) 7 907-0 O-RING, # (/8 FACE SEAL TUBE-END) 7 907-0 O-RING, #8 (/ FACE SEAL TUBE-END)
TO VEHICLE WIRING HARNESS ELECTRICAL COMPONENTS SECTION ELECTRICAL COMPONENTS R P STOP, TURN & TAILLIGHTS STOP, TURN & TAILLIGHTS LH COLUMN LEFT CYLINDER RH COLUMN RIGHT CYLINDER TO VEHICLE WIRING HARNESS P0 P7 P8 R8 8 PUMP BOX R P 9 R R ALIGN MARKS ALIGNING ROUND CONNECTORS OPTIONAL BATTERY BOX 0 P P 7 P9 R9 P R
NOTE: MAXON recommends using dielectric grease on all electrical connections. ITEM QTY. PART NO. DESCRIPTION 80-0 HARNESS, MOLDED 8-0 CABLE FLEXIBLE, MOLDED 8-0 SWITCH & CABLE, MOLDED 80-0 HARNESS ASSEMBLY, STOP/TAIL LIGHTS 8-0 CABLE, MOLDED, 90 LG. 900 SWITCH SEAL BOOT, HALF-TOGGLE 7 8-0 HARNESS INTCON, POWER DOWN, MOLDED 8 8-0 CONTROL BOX, POWER DOWN, POWER OPEN 8-0 CABLE EXTENSION, MOLDED, LG. 9 8-0 CABLE EXTENSION, MOLDED, 7 LG. 8-0 CABLE EXTENSION, MOLDED, 7 LG. 0 8-0 CABLE, GA, 7 LG. (ELECTRICAL GROUND) 7
ELECTRICAL COMPONENTS - DUAL PUMP BOX 8 7 0 ( PLACES),7 ( PLACES) ( PLACES) ( PLACES) NOTE: MAXON recommends using dielectric grease on all electrical connections. 7 9 8
ITEM QTY. PART NO. DESCRIPTION REF 88-0 DUAL PUMP ASSEMBLY POWER DOWN, GRAVITY DOWN CONVERSION 87 MASTER (DISCONNECT) SWITCH, O-RING SEALED SHAFT 87- CABLE ASSY, GA, 7 LG. 87 PLATE, SWITCH, MASTER DISCONNECT 80-0 GASKET, CONNECTOR PIN TOGGLE SWITCH POSITION, POLES 79 CIRCUIT BREAKER, 0AMP EXT MT 7 8-0 CABLE ASSY, GA, 8 LG. 8 8-0 CABLE ASSY, GA, LG. 9 8-0 CABLE ASSY, GA, 7 LG. 0 88-0 HARNESS, DUAL PUMP, GRAVITY DOWN CONVERSION 88-0 88-0 SOLENOID HARNESS, PUMP, GRAVITY DOWN CONVERSION SOLENOID HARNESS, PUMP, GRAVITY DOWN CONVERSION 8-0 WIRE ASSY, GA, 7 LG. 88-0 POWER DOWN ON DEMAND SWITCH 900007-7 PAN HEAD SCREW, #0- X LG. 900-07 FLAT WASHER, #0 7 9000 LOCK NUT, #0-9
ELECTRICAL COMPONENTS - SINGLE PUMP BOX 8 ( PLACES) 9 7 0, ( PLACES) NOTE: MAXON recommends using dielectric grease on all electrical connections. 70
ITEM QTY. PART NO. DESCRIPTION REF 880-0 SINGLE PUMP ASSEMBLY POWER DOWN, GRAVITY DOWN CONVERSION 87 MASTER (DISCONNECT) SWITCH, O-RING SEALED SHAFT 87 PLATE, SWITCH FACE, MASTER DISCONNECT 80-0 GASKET, CONNECTOR PIN 79 CIRCUIT BREAKER, 0AMP EXT MT 8-0 CABLE ASSY, GA, 0 LG. 8-0 CABLE ASSY, GA, LG. 7 88-0 HARNESS, SINGLE PUMP, GRAVITY DOWN CONVERSION 8 8-0 WIRE ASSY GA, 7 LG. 9 88-0 POWER DOWN ON DEMAND SWITCH 0 900007-7 PAN HEAD SCREW, #0- X LG. 900-07 FLAT WASHER, #0 9000 LOCK NUT, #0-7
ELECTRICAL COMPONENTS - BATTERY BOX (TO PUMP BOX) VEHICLE BATTERY CHARGE LINE (REF) NOTE: MAXON recommends using dielectric grease on all electrical connections. ITEM QTY. PART NO. DESCRIPTION 87-0 CABLE ASSEMBLY 7 CIRCUIT BREAKER 0 AMP 09 BATTERY, V HEAVY DUTY 87- CABLE ASSEMBLY 87- CABLE ASSEMBLY 7
THIS PAGE INTENTIONALLY LEFT BLANK 7
BATTERY BOX,,,,,, 7 8 0 9 7
ITEM QTY. PART NO. DESCRIPTION 90000- PAN HEAD SCREW, / -0 X 900- HEX NUT, / -0 900- LOCK WASHER, / 7 90000- FLAT WASHER, / 77 ROD, L-SHAPE BATTERY HOLD DOWN 9000 HEX NUT, / -8, GRADE 8 7 900- LOCK WASHER, /, GRADE 8 8 90000-7 FLAT WASHER, /, GRADE 8 9 079 BRACKET (BATTERY HOLD DOWN) 0 9 CATCH & FASTENER 0-00 DUAL BATTERY BOX 097 GROMMET, RUBBER 7/8 X -/8 7