Olle Järleborg / Area Manager. Seminar 24 Feb 2016 Le Meridien Jakartsa ABB Sweden High Voltage Cable Accessories < 420kV March 8, 2016 Slide 1
ABB Group Headquarters in Zürich, Switzerland About 140,000 employees in around 100 countries March 8, 2016 Slide 2
Geographical locations Power Products Sweden Piteå Ludvika Västerås Alingsås Karlskrona March 8, 2016 Slide 3
ABB in Alingsås, Sweden Safer junctions in power cable networks 1 420 kv Office in Alingsås Sweden: Management, Production, R&D, Administration, Marketing & Sales and Training. Exports: 46% Number of employees 2015: 170 Percentage of employees engaged in R&D: 8,5% Turn over 61 MUSD March 8, 2016 Slide 4
ABB in Alingsås, Sweden Solutions 1 420 kv ABB Power Grids Kabeldon Cable Accessories High Voltage products Joints, terminations and connections for power cables 1-420 kv. Tools and accessories. Training programmes and supervision. ABB Electrification products Kabeldon Low Voltage Switchgear System Protection and Connection Cable Distribution Cabinets. LV Switch boards. LV Distribution boards. Outdoor enclosures. March 8, 2016 Slide 5
Reliability / History Manufacturing of cable accessories for over 100 years. March 8, 2016 Slide 6
ABB Alingsås, Sweden Resources and Expertise Safe Simple Reliable Quality solutions based on proven technologies. Areas of R&D MVAC, HVAC, EHVAC,and HVDC light cable accessories. Environmental properties Manufacturing technology. Dry-type solutions. Polymeric materials Screw connector technology March 8, 2016 Slide 7
Kabeldon Cable Acessories portofolio AC & DC 12 24 36 42 52 72 84 123 145 170 245 300 362 420 550 kv Medium Voltage High Voltage Extra High Voltage Portfolio
Important parameters for HV Terminations 1. Safety 2. Current transfer / overload, chort circuit currents. 3. Environmental protection(water /Oil seal ) 4. Electric stress control ( Internal Pd / External Corona ) 5. Tracking resistance, UV protection. 6. Shrinkback ( Oversheath or XLPE ) 7. Bending force ( Topbolt, Insulator, boxbody ) 8. Earth connections 9. Conductor connection, current / heat transfer. 10. Ease of installation 11. Mechanical strength 12. Durability Month DD, Year Slide 9
Safety / Porcelain insulators a potential danger! 1. Safety 2. Oil sealing 3. Discharge, corona 4. Tracking resistance 5. Shrink back 6. Mechanical strength 7. Current transfer. 8. Bending Load 9. Earth connection 10. Installation errors Month DD, Year Slide 10
Safety: Comparison: Porcelain vs Polymer insulator. 1. Safety 2. Oil sealing 3. Discharge, corona 4. Tracking resistance 5. Shrink back 6. Mechanical strength 7. Current transfer. 8. Bending Load 9. Earth connection 10. Installation errors Month DD, Year Slide 11
Safety / Polymer HV Insulators Various applications: 1. Safety 2. Oil sealing 3. Discharge, corona 4. Tracking resistance 5. Shrink back 6. Mechanical strength 7. Current transfer. 8. Bending Load 9. Earth connection 10. Installation errors Month DD, Year Slide 12
Oil sealing Different methods of oil sealing (Non ABB ) 1. Safety 2. Oil sealing 3. Discharge, corona 4. Tracking resistance 5. Shrink back 6. Mechanical strength 7. Current transfer. 8. Bending Load 9. Earth connection 10. Installation errors Month DD, Year Slide 13
Oil sealing by ABB Aluminium flange to prevent oil leakage and cable damage. 1. Satety 2. Oil sealing 3. Discharge, corona 4. Tracking resistance 5. Shrink back 6. Mechanical strength 7. Current transfer. Oil sealing with two hose clamps Protection from oil to conductive layer of stresscone and cable Metallic flange will cover any shrink back of oversheath Aluminum cable clamp secure the cable from movements 8. Bending Load 9. Earth connection 10. Installation errors Month DD, Year Slide 14
Current transfer Thick wall connector for AL or Cu conductors 1. Safety 2. Oil sealing 3. Discharge, corona 4. Tracking resistance 5. Shrink back 6. Mechanical strength 7. Current transfer. 8. Bending Load 9. Earth connection 10. Installation errors 1. Integrated spring function 2. Contacts grooves 3. Additional pressure by pressure washers 4. Thick wall ( Excellent cooling) 5. Large contact surface 6. Protected from pollution and moisture inside the Top cover. 7. Bimetallic bolted connector, suitable for copper or aluminum conductors
Corona shield: Multi purpose protection for outdoor Terminations 1. Safety 2. Oil sealing 3. Discharge, corona 4. Tracking resistance 5. Shrink back 6. Mechanical strength 7. Current transfer. 8. Bending Load 3 4 1 2 4 1. Aluminium cap as corona shield 2. Bimetallic screw clamp, sealed from environmental impact. 3. Solid topbolt AL or Cu with high current capacity. 4. O-ring sealings prevent moisture ingress 9. Earth connection 10. Installation errors
Premoulded stresscone for electric field control. FEM Design for optimium stress control. Increased thinkness of insulation where the stress is high. The conductive layer of the scresscone connect the insulation screen of the cable. The cone transfer the stress to the edge of the conductive funnel. The stresscone will create an active pressure at the interface towards the cable which will prevent airvoids.
Tracking resistance Creepage distance, Profile of sheds, material of insulator 1. Safety 2. Oil sealing 3. Discharge, corona 4. Tracking resistance 5. Shrink back 6. Mechanical strength 7. Current transfer. 8. Bending Load 9. Earth connection 10. Installation errors Creepage distance (mm) / 123kV APECB 1452 P(4350mm) = 35,4mm/kV TD 145 (4650mm) = 37,8 mm/kv Creepage distance (mm) / 145kV APECB 1452 P (4350mm) = 30mm/kV APECB 1703 P (5250mm) = 36 mm/kv TD 145 (4650mm) = 32 mm/kv Month DD, Year Slide 18
Mechanical strength Example of load calculation 1. Safety 2. Oil sealing 3. Discharge, corona 4. Tracking resistance 5. Shrink back 6. Mechanical strength 7. Current transfer. 8. Bending Load 9. Earth connection 10. Installation errors Month DD, Year Slide 19
Mechanical strength Lifting recommendation 1. Safety 2. Oil sealing 3. Discharge, corona 4. Tracking resistance 5. Shrink back 6. Mechanical strength 7. Current transfer. 1.Two soft sling around the top 2. Two soft sling around the cable. (Long enough to reach well above termination) Cable prepared with IV before. IV removed after lift completed. 3. Long sling inserted in short sling holes 4. Position the long slings front facing between the two attachments 5. Lift from above in the two long slings 8. Bending Load 9. Earth connection 10. Installation errors ABB Month DD, YYYY Slide 20
Mechanical strength Installation on the ground lifting into position. 1. Safety 2. Oil sealing 3. Discharge, corona 4. Tracking resistance 5. Shrink back 6. Mechanical strength 7. Current transfer. 8. Bending Load 9. Earth connection 10. Installation errors India Australia Month DD, Year Slide 21
Mechanical strength (non ABB ) Connection of the conductor Hexagonal crimp method 1. Safety 2. Oil sealing 3. Discharge, corona 4. Tracking resistance 5. Shrink back Thin wall 6. Mechanical strength 7. Current transfer. 8. Bending Load 9. Earth connection 10. Installation errors
Mechanical strength Bending load 1. Safety 2. Oil sealing 3. Discharge, corona 4. Tracking resistance 5. Shrink back 6. Mechanical strength 7. Current transfer. 8. Bending Load Non ABB ABB 9. Earth connection 10. Installation errors Conductor inside a copper tube Solid topbolt Ø40-60mm Month DD, Year Slide 23
APECB Managing shrink back and screen connection 1. Safety 2. Oil sealing 3. Discharge, corona 4. Tracking resistance 5. Shrink back 6. Mechanical strength 7. Current transfer. 8. Bending Load 9. Earth connection Earth connector suitable for large size of screen. If shrink back will occur of the oversheath the inside of the cable will still remain protected inside the flange and cable clamps. 10. Installation errors ABB Month DD, YYYY Slide 24
Screen separation APECB Stepless positioning of support insulators ABB Month DD, YYYY Slide 25
Routine Tests of insulators Cantilever Bending Test Pressure and Gas Tightness Test
APECB 84-300 kv Product overview Polymeric family Range 84-300 kv Porcelain family Range 84-300 kv ABB Month DD, YYYY Slide 27
APED 36-84KV Polymer March 8, 2016 Slide 28
APED 52-84KV -Porcelain March 8, 2016 Slide 29
Kabeldon cable termination 52 72 kv, APSEA Use For outdoor installations. The termination can be installed in any angle. Design Cable termination and stress relief cone in rubber material. Supplemented with sheds to increase creepage distance. Top bolt Creepage current electrode Top cap Sheds Top bolt or cable lug is to be ordered separately. Stress cone Creepage current collector APSEA meets the requirements of SS and IEC.
Bonding system and link box applications Typical application examples ABB Month DD, YYYY Slide 31
Variants of cable joints 123-420kV TypeC TypeP TypeM March 8, 2016 Slide 32
New SMPGB-C 170kV P, M SMPGB-C 170 P Heat shrink Filling cover Resin Heat shrink crutch seal SMPGB-C 170 M March 8, 2016 Slide 33
SMPGB joint for Emergency repair Jointing different cable types Any type and size of XLPE -Cable can be connected with SMPGB joint. Example: Lead sheath 400 Cu Aluminium laminate 1200 AL Corrugated Aluminum 630 Cu Month DD, Year Slide 34
Kabeldon Cable Accessories by ABB Kabeldon Cable Termination, 84-420 kv, APECB Designation Description Use GAP-APECB Rod gap Over-voltage protection OKT Opto fiber Kit For optical fibers in screen JSA4290,60 31,02.pdf Earthing kit For cable with metallic sheath SCK Screen connection For Al-foil for radial waterproof cable Accessories Rod gap. Protection against over voltage (84-170 kv). Opto fiber kit for optical fibers in the screen of the cable. Earthing kit for different types of cables. Month DD, Year Slide 35
GIS/ Transformer Termination applications
Fluid filled termination APEGA 1703 - IEC 62271-209 Application : SF6 SWG or TRF Interface dimensions and limit of supply between cable and GIS according IEC 62271-209 for fluid-filled cable terminations IEC Fluid filled Termination = 757mm 757 Dry type of Plug-in Termination can be used in Fluid filled cable box with an IEC extension L=287mm. (470+287=757) March 8, 2016 Slide 37
Cable Connection type CD 170 Application : SF6 SWG or TRF acc to IEC 62271-209 Benefits No fluid insulating material 470 Complete routine-testing of cable-end termination in factory All mounting position possible 300-2000 sqmm from cable termination supplier, installed on-site from cable termination supplier, Which can be installed at manufacturer s place or on-site March 8, 2016 Slide 38
International standards 123-170kV GIS and Transformer terminations Type L Ø1 Ø2 Standard Application Dry 470 320 250 IEC 62271-209 GIS L Dry 470 320 250 EN 50299-2 NEW! TRAFO Ø2 Fluid 757 320 215 EN 50299-1 NEW! TRAFO Fluid 757 320 250 IEC 62271-209 GIS Fluid 757 320 215 EN 50299*/ IEC 60859** TRAFO/GIS Ø1 *EN 50299 is replaced by EN 50299-1 and EN 50299-2 -Shall be implemented latest by November 2015! **IEC 60859 replaced with IEC 62271-209 (2007 ) March 8, 2016 Slide 39
IEC Extention adapter to convert Dry GIS Termination to conventional oil filled dimensions (757mm). (470+287=757) Corona shield CST 170 Extention ECDI 145 L= 287mm March 8, 2016 Slide 40
Examples of applications for GIS with CD 170 F35 ELK 04 8DJ8 PASS M0 March 8, 2016 Slide 41
Worksite: Mälarenergi, (Swedish Utility ) March 8, 2016 Slide 42
Installation made by certified jointers from RATEL. March 8, 2016 Slide 43
Cable preparation 2h for 3 cables. March 8, 2016 Slide 44
Installing stresscone (1), Topbolt (2) and Locking ring(3) 1 2 3 March 8, 2016 Slide 45
Temporary sealing lids. March 8, 2016 Slide 46
Lift into place and plug-in March 8, 2016 Slide 47
Connect the spring housing,flange and cable clamps. March 8, 2016 Slide 48
Attach the metallic screen to the earth clamp March 8, 2016 Slide 49
Job competed. March 8, 2016 Slide 50
Simplicity / Easy installation Installation instructions easy to read and understand. March 8, 2016 Slide 51
Applicable standards for CAA 36-550kV Terminations & Joints 36-170kV Terminations & Joints 245 550kV GIS Terminations (old ) GIS Terminations ( new ) Transformer Terminations (new ) IEC 60840 IEC 62067 IEC 60859 IEC 602271-209 EN 50299-2 Type testing Type testing Dimensions Dimensions Dimensions March 8, 2016 Slide 52
Dry type Plug-In GIS Termination dimensions acc to IEC 62271-209 March 8, 2016 Slide 53
STRI a member of STL Laboratories March 8, 2016 Slide 54
Routine test certificate for HV products. March 8, 2016 Slide 55
All products type tested acc. To IEC at Independent test laboratories. March 8, 2016 Slide 56
Water penetration test acc. To IEC 60840 / IEC 62067 Type testing of outer protection IEC 60840 Annex H (Um 52-170 kv). IEC 62067 Annex D (Um 245-550 kv) IEEE 404 (U 2,5-500 kv) CENELEC 628 S1 and 629.1 S1 (Um 7,2-42 kv) National Grid TS 3.5.2 (U 66 kv to 400 kv)
Reference list of HV Cable Accessories Description Order Quantity Order date Name of customer Country City ABB order no APEGA 84 kv 6.000 29/12/2008 ABB LIMITED Discrete Automation TH Bangkok 10330 30064446 APECB 145 kv 6.000 9/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064447 APECB 145 kv 3.000 30/12/2008 ABB AB Front-end sales, PP/PS SE Vasteras 30064936 APEGA 170 kv 3.000 29/12/2008 ABB Ltd. TW Taipei City 30064819 APEGA 170 kv 3.000 29/12/2008 ABB Ltd. TW Taipei City 30064819 APECB 145 kv 15.000 29/12/2008 ABB LIMITED Discrete Automation TH Bangkok 10330 30064827 APEGA 170 kv 18.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064855 SMPGB 170 kv 1.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064875 SMPGB 170 kv 6.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064875 APECB 145 kv 24.000 30/12/2008 ABB AS Process Automation NO N-1396 Billingstad 30064969 APEGA 170 kv 12.000 29/12/2008 Teamforce Engineering MY 12100 PENANG BUTTERWORTH 30064807 SMX 145 kv 6.000 3/02/2009 Teamforce Engineering MY 12100 PENANG BUTTERWORTH 30064807 APED 36 kv 1.000 7/01/2009 ABB Ltd Power Products GB Warrington WA4 4BT 30064798 SMPGB 145 kv 6.000 30/12/2008 ABB A/S DK DK-2740 Skovlunde 30064820 APECB 145 kv 12.000 29/12/2008 ABB A/S DK DK-2740 Skovlunde 30064820 APECB 145 kv 12.000 29/12/2008 Moskabel Ltd RU RU-111024 Moscow 30064818 APECB 420 kv 15.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064847 APECB 300 kv 1.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064851 SMPGB 362 kv 2.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064851 APECB 84 kv 6.000 29/12/2008 ABB Ltd Power Systems GB Stone ST15 0RS 30064865 APECB 300 kv 6.000 29/12/2008 ABB Ltd Power Systems GB Stone ST15 0RS 30064865 JS/JX 123 kv 27.000 29/12/2008 Power Electrical Sale Corp SA de CV MX 02300 Mexico D.F. 30064806 JS/JX 123 kv 15.000 29/12/2008 Power Electrical Sale Corp SA de CV MX 02300 Mexico D.F. 30064806 APECB 145 kv 12.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064813 SMPGB 170 kv 15.000 30/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064813 SMPGB 170 kv 12.000 30/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064813 SMPGB 170 kv 3.000 12/01/2009 ABB Ltd Power Products GB Warrington WA4 4BT 30064813 APECB 245 kv 7.000 29/12/2008 Moskabel Ltd RU RU-111024 Moscow 30064814 APECB 300 kv 9.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064849 APECB 145 kv 3.000 29/12/2008 Teamforce Engineering MY 12100 PENANG BUTTERWORTH 30064830 APEGA 170 kv 3.000 29/12/2008 Teamforce Engineering MY 12100 PENANG BUTTERWORTH 30064830 APED 72 kv 3.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064845 APEGA 245 kv 6.000 29/12/2008 ABB India Limited IN Vadodara 390013 30064853 APEGA 245 kv 6.000 29/12/2008 ABB India Limited IN Vadodara 390013 30064853 APECB 145 kv 12.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064864 APECB 145 kv 3.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064864 APEGA 170 kv 30.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064864 APEGA 170 kv 3.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064864 APSEA 72 kv 5.000 30/12/2008 M/S Shashwat Electricals Pvt. Ltd. IN NAVRANGPURA,AHMEDABAD 380006 30064914 APSEA 72 kv 8.000 30/12/2008 M/S Shashwat Electricals Pvt. Ltd. IN NAVRANGPURA,AHMEDABAD 380006 30064914 SMX 72 kv 4.000 4/03/2009 M/S Shashwat Electricals Pvt. Ltd. IN NAVRANGPURA,AHMEDABAD 380006 30064914 APECB 145 kv 6.000 30/12/2008 One Nordic AB SE MALMÖ 30064951 OWT 150 9.000 12/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064945 OWT 150 21.000 13/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064945 APECB 170 kv 9.000 30/12/2008 ABB AB Substations SE Vasteras 30064958 APECB 145 kv 15.000 29/12/2008 ABB High Voltage Switchgear Co. CN Beijing 100176 30064878 SMPGB 145 kv 2.000 29/12/2008 Universal Cables Ltd IN SATNA 485005 30064846 APECB 170 kv 12.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064883 SMPGB 170 kv 6.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064883 SMPGB 170 kv 2.000 9/01/2009 ABB Transmission & Distribution AE Abu Dhabi 30065818 SMPGB 170 kv 4.000 9/01/2009 ABB Transmission & Distribution AE Abu Dhabi 30065818 JDC 150 25.000 14/01/2009 ABB AB High Voltage Cables SE Karlskrona 30065920 JDC 150 25.000 14/01/2009 ABB AB High Voltage Cables SE Karlskrona 30065920 JDC 150 23.000 14/01/2009 ABB AB High Voltage Cables SE Karlskrona 30065920 JDC 150 9.000 14/01/2009 ABB AB High Voltage Cables SE Karlskrona 30065920 JDC 150 4.000 14/01/2009 ABB AB High Voltage Cables SE Karlskrona 30065920 JDC 150 1.000 14/04/2009 ABB AB High Voltage Cables SE Karlskrona 30065920 APED 36 kv 23.000 9/01/2009 ABB Australia Pty Limited High AU Moorebank 2170 30065857 SMPGB 145 kv 4.000 30/12/2008 General Cable Nordic AS NO VESTBY 30064964 SMPGB 145 kv 2.000 12/03/2009 General Cable Nordic AS NO VESTBY 30064964 SMPGB 170 kv 3.000 12/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064805 SMPGB 170 kv 6.000 12/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064805 APECB 145 kv 3.000 30/12/2008 ABB AS Process Automation NO N-1396 Billingstad 30064967 APECB 170 kv 9.000 29/12/2008 ABB India Limited IN Vadodara 390013 30064841 SMPGB 145 kv 3.000 22/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064886 SMPGB 145 kv 3.000 22/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064886 APEGA 420 kv 6.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064801 APEGA 420 kv 1.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064801 APECB 420 kv 7.000 12/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064801 SMPGB 362 kv 2.000 12/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064801 SMPGB 145 kv 3.000 30/12/2008 Vattenfall Services Nordic AB SE MOTALA 30064956 APSEA 72 kv 6.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064822 March 8, 2016 Slide 58
Prevent installation errors Special product training by ABB 1. Oil sealing 2. Discharge, corona 3. Tracking resistance 4. Shrink back 5. Mechanical strength 6. Current transfer. 7. Bending Load 8. Earth connection 9. Installation errors Installation training up to 420kV for fitting personal world wide..
Cigré report 476 March 8, 2016 Slide 60
ABB in Alingsås, Sweden Quality and environmental insurance Qality assurance Every delivery becomes a recommendation for the future business. ISO 9001 certified since 1992. Environmental assurance Care for the environment will always be a part of our work and products. ISO 14001 certified since 1998. March 8, 2016 Slide 61
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