Electrical operating instructions

en Electrical operating instructions Door control panel TS 961 Software 2.6 (Design and functions subject to change) 51171292 - f 02.2013

OPERATING INSTRUCTIONS Page SAFETY DIRECTIONS...4 INSTALLATION ADVICE...6 INSTALLATION OVERVIEW...7 ENCLOSURE INSTALLATION...8 CONNECTING THE CONTROL AND THE ELEKTROMATEN...8 LIMIT SWITCH CONNECTION Plug - in system...9 Terminal version (until year 1997)...10 Single-limit-switches...10 MAINS SUPPLY...11 MOTOR CONNECTION (internal wiring)...12 PHASE ROTATION...12 LIMIT SWITCH - ADJUSTMENT...13 HARDWARE OVERVIEW...14 WIRING DIAGRAM...15 CONTROL PROGRAMMING...16 Operating mode...17 Functions...17 Reset...18 Maintenance cycle counter...18 MEMORY CHECK...18 SAFETY DEVICES...19 Safety nection for shutter pass - door or slack wire switch contact X2...19 Mounting the spiral cable...19 Adjustment pre-limit S5...19 Typ 1: Resistance evaluation 1K2 with normally closed safety edge contact...20 Typ 2: Resistance evaluation 8K2 with normally open safety edge contact...20 Typ 3: Optical safety edge (Vitector)...20 Function of the safety edge system...21 Emergency stop X3...21 Page 2

Page FUNCTION DESCRIPTION...22 Key switch (latching) interrupt automatic closing X4...22 Internal push button / Three push button / Key switch X5...22 Runtime monitoring...22 Automatic closing...22 Automatic closing interruption...22 Photo-beam for Closing Direction X6...23 Ceiling pull switch / Radio control X7...24 Key switch intermediate stop X8...24 Potential free changeover contact X9...25 Maintenance cycle counter...25 Short circuit / overload monitor...25 OPERATING STATUS DISPLAY...26 TECHNICAL DATA...29 LIFETIME / DOORCYKLES...30 DECLARATION OF INCORPORATION...31 FUNCTION OVERVIEW...32 Page 3

SAFETY DIRECTIONS Basic Directions This control has been built in accordance with EN 12453 Industrial, commercial and garage doors and gates - Safety in use of power operated doors - Requirements; and left the factory in perfect condition from the point of view of safety. To maintain this condition and to ensure safe operation, the user must observe all the directions and warnings contained in these operating instructions. In principle, only trained electrical craftsmen should work on electrical equipment. They must assess the work which has been assigned to them, identify potential danger sources and take suitable safety precautions. Reconstruction of or changes to ELEKTROMATEN are only permissible with the approval of the manufacturer. Original replacement parts and accessories authorised by the manufacturer guarantee safety. Liability ceases to apply if other parts are used. The operational safety of an ELEKTROMATEN is only guaranteed if it is used in accordance with the regulations. The limiting values stated in the technical data should not be exceeded under any circumstances (see corresponding sections of the operating instructions). Safety Regulations During the installation, initial operation, maintenance and testing of the ELEKTROMATEN, it is necessary to observe the safety and accident-prevention regulations valid for the specific application. In particular, you should observe the following regulations (this list is not exhaustive): European normativ - EN 12453 Saftey in use of power operated doors - Requirements - EN 12445 Saftey in use of power operated doors - Test methods Please check normative s bellow. VDE-regulations - EN 418 Safety machinery Emergency stop equipment functional aspects Principles for design - EN 60204-1 / VDE 0113-1 Safety of machinery - Electrical equipment of machines - Part 1: General requirements - EN 60335-1 / VDE 0700-1 Safety of household and similar electrical appliances - Part 1: General requirements Regulations - Please ensure that the local regulations relating to the Safety of Operations of Doors are followed Page 4

SAFETY DIRECTIONS Explanation of warnings These operating instructions contain directions which are important for using the ELEKTRO- MATEN appropriately and safely. The individual directions have the following meaning: DANGER This indicates danger to the life and health of the user if the appropriate precautions are not taken. CAUTION This warns that the ELEKTROMATEN or other materials may be damaged if the appropriate precautions are not taken. General warnings and safety precautions The following warnings are to be understood as a general guideline for working with the ELEKTROMATEN in conjunction with other devices. These directions must be observed strictly during installation and operation. Check that all screw connections are secure before operating the control and adjusting the limit switches. Please observe the safety and accident prevention regulations valid for the specific application. The installation of the ELEKTROMATEN, the opening of covers or lids and electrical connection must be carried out when the supply is switched off. The ELEKTROMAT must be installed with the authorised coverings and protective devices. Care should be taken that any seals are fitted correctly and screw couplings are tightened correctly. In the case of ELEKTROMATEN with a permanent mains connection, an all-pole main switch with appropriate back-up fuse must be provided. Check live cables and conductors regularly for insulation faults or breakages. When a fault is detected in the cabling, the defective cabling should be replaced after immediately switching off the mains supply. Before starting operation, check whether the permissible mains voltage range of the devices corresponds to the local mains voltage. With three phase motor connection it must have right phase rotation Page 5

INSTALLATION ADVICE After the ELEKTROMATEN is fitted we recommend the following procedure to rapidly reach a fully functioning door. Installation Enclosure installation page 8 Installation Wiring the Drive to the Control page 8 LIMIT SWITCH CONNECTION Plug - in system page 9 LIMIT SWITCH CONNECTION Terminal version (until year 1997) page 9 LIMIT SWITCH CONNECTION Single-limit-switches page 10 Check Mains supply page 11 Check Phase rotation page 12 Adjustmemt Limit switch - adjustment page 13 The door is ready to work in Dead man mode. Installation Safety devices page 15, 19, 20 Programming Door functions page 16 The door is ready to work in automatic mode. Check connection of external devices e.g. push button etc. Overview to connect external devices see diagram (page 15). After the devices are connected the programming of the control panel must be finalised. (page 16). Page 6

INSTALLATION OVERVIEW Important! Using the connection cable out side the building is not permitted. Connection cable ELEKTROMAT for Motor and mechanical limits NES 11 Spiral cable for Safety edge system 4 Mains supply 5 Photo-beam 5 Pull switch 3 Three push button 5 Key switch (latching) interrupt automatic closing Emergency stop 3 3 Key switch (latching) intermediate stop Signal lamp 3 3 ( ) Number of cores in the cable Page 7

ENCLOSURE INSTALLATION Before mounting the enclosure, the surface has to be checked for flatness, slope and freedom from vibrations. Mounting must be vertical. It is important that the door can be clearly seen from the position of the control through-out its travel. CONNECTING THE CONTROL AND THE ELEKTROMATEN After the drive and control are fitted they can be connected with a plug-in cable. The cable has plugs on each end and for easy fitting. The plugs for motor and control panel are different and cannot be interchanged. Control panel TS 961 ELEKTROMAT PIN PIN - 1-2 - 3-4 - 5 3 2 1 4 PE Connection cable 1 2 PE 3 4 Motor plug 4-5 - 6 - - 1-2 - 3 Cable Description Motor plug to control Panel PIN - Wire-No. 1-3 Phase W 2-2 Phase V 3-1 Phase U 4-4 Neutral (N) 5 - PE Earth 8 7 10 9 6 5 16 15 14 10 6 5 4 9 17 8 7 13 12 11 Limit switch plug Limit switch plug to control panel PIN - Wire-No. 1-5 supply + 24V 2-6 S 5 aux. limit only for Testing of safety edge system 3-7 open - limit 4-8 S 6 aux. limit for intermediate Stop or switching contact 5-9 close limit 6-10 safety circuit common limit Page 8

LIMIT SWITCH CONNECTION Plug - in system Page 9

LIMIT SWITCH CONNECTION Terminal version (until year 1997) M 3 LIMIT SWITCH CONNECTION Single-limit-switches M 3 Page 10

MAINS SUPPLY DANGER! To the life and health thru electric shock. Before mounting the mains supply must be switched OFF. Important note! The bridge must be fitted into the right terminal otherwise the print could be destroyed. External fuse! Control must be saved against short circuit and overload by an external fuse, max. 10A delayed, in the mains supply. An automatic cut off switch is required, regarding the supply for three-phase or single-phase. When connecting control to mains supply a mains isolator switch or (16A CEE plug) according EN 12453 is required. The supply disconnect device (Main switch or CEE plug) must be installed between 0,6m and 1,7m above floor level. The CONTROL PANEL TS 961 has a universal electric supply and works with the following supplies. (See diagram Fig.1-5) Mains supply terminal Fig.: 1 Fig.: 4 symmetric winding Fig.: 2 Fig.: 5 Fig.: 3 asymmetric winding 400V mains supply = 1.5 / 1.6 230V mains supply = 1.6 / 1.7 Page 11

MOTOR CONNECTION (internal wiring) Three-phase 3 x400 V AC, N, PE Star connection Three-phase 3 x230 V AC, PE Delta connection brown blue supply for brake rectifier Important note! For 3x400V AC PE no neutral, the brake rectifier must be connected between terminal V and starpoint terminal. brown blue supply for brake rectifier Single-phase 1x230 V AC, N, PE symmetrical winding Single-phase 1x230 V AC, N, PE asymmetrical winding On several ELEKTROMATEN the connection U1 und V1 on the motor-plug are interchanged. PHASE ROTATION Important Notice! After the Mains supply has been connected by inserting the CEE plug in the appropriate socket or turning on the main switch, confirm that the phase rotation is correct by checking that the door opens when the OPEN push button is operated. If the door closes when operating the OPEN push button reverse two phases at the terminal X1. DANGER! To the life and health through electric shock. Before changing phase rotation the mains supply must be switched OFF. Page 12

LIMIT SWITCH - ADJUSTMENT After checking the phase rotation, the limit switches must be adjusted in the following steps. When open and close position limits have been set the safety limits are automatically pre-adjusted. Eventually fine adjustment could be required. Please see Mechanical Operating Instruction. 1. Move the door to final open position Door open press button to reach upper limit Display shown - door between final limit positions Display flashing during the door upwards movement 2. Adjustment final open limit After reaching the final open position the limit S3 must be switched with green limit cam S3 and panel display changes to Door final open position Display showndoor open 3. Move the door to final close position Door close press button to reach lower limit Display showndoor between final limit positions Display flashing during door downwards movement 4. Adjustment final close position After reaching the final close position the limit S4 must be switched with green limit cam S4 panel display changes to Door final close position Display showndoor closed Working limit adjustment is complete The door could be moved in DEADMAN mode UP/DOWN Further adjustments see programming mode (Page 16) Page 13

HARDWARE OVERVIEW X1 1.1 MOT 1.5 1.6 1.7 NES 1.2 1.3 1.4 F1 = 1,0A t V1 TS 961 FT X2 1.8 1.9 9.1 9.2 9.3 2.1 2.2 2.3 2.4 2.5 PE PE PE PE 3.1 3.2 4.1 4.2 5.1 5.2 5.3 5.4 24V GND 6.1 6.2 7.1 7.2 8.1 8.2 S1 X9 X3 X4 X5 X6 X7 X8 Description Print: X1 Mains supply S1 Selector switch external supply 230V V1 7-segment display 1.9 = L1 fused with F1 = 1A MOT Motor connection 1.8 = N NES Mechanical limit connection (only with 3 x 400V, N, PE und 1 x 230V, N, PE) Internal push button X2 Safety edge system and pass-door plug X3 Emergency push button X4 Key switch (latching) interrupt automatic closing X5 Three push button / key switch X6 Light barrier reflective or receiver- transmitter type X7 Ceiling pull switch / Radio control X8 Key switch for intermediate stop X9 Potential free relay contact warning light or annunciator Page 14

WIRING DIAGRAM Normallyclosed contact 1K2 Terminal box Bridge plug-in bridge spiral cable end-of-line resistor 1K2 passor / slack wire switch contact Normallyopen contact 8K2 Terminal box Bridge Emergency stop button plug-in bridge Optical safty edge system plug-in bridge Key switch (latching) interrupt automatic closing or spiral cable spiral cable Open Stop Close Three push button station Terminal box Bridge Transmitter or Open/ Close Stop brown green white Key switch with stop button end-of-line resistor 8K2 or Receiver or Open/ Close passor / slack wire switch contact passor / slack wire switch contact Key switch Page 21-25 Page 19, 20 Reflective photobeam Transmitter- Receiver photo-beam Ceiling pull switch Radio receiver or Key switch intermediate stop Warning light Aux. contact N L1 L1 fused via F1 = 1At Page 15

CONTROL PROGRAMMING 1. Enter programming Mode Press selector switch for 3 sec. until display = 00 2. Chose program and confirm and Turn selector press selector 3. Adjustment Functionen Turn selector 4. Memorise Functionen Press selector further adjustments 5. Exit programming and Turn selector until display = 00 Press selector Page 16

CONTROL PROGRAMMING 2. Choose program and confirm Operating mode Door function Functions Safety edge function in Pre - limit area 3. Adjustment Dead man OPEN Dead man CLOSE Self-hold OPEN Dead man CLOSE Self-hold OPEN Self-hold CLOSE Self - hold OPEN, CLOSE (X5) release for external pushbutton function only dead man close Safety edge is activated Safety edge is deactivated 4. Memorise Press selector Press selector Automatic closing feature Automatic closing after photo-beam is interrupted and re-made Relay function time can be set between 1-240 sec. 0 = OFF OFF ON OFF Switch contact impulse signal Press selector Press selector Press selector Switch contact continuous Step by Step function (X7): only Ceiling pull switch / Radio remote control Runtime monitoring Signal lamp starts flashing with 3 sec. prewarning time when door Open s and Close s; Continuous light while the door is moving Signal lamp starts flashing with 3 sec. prewarning time only when door Close s direction; Continuous light while the door is moving Steady burning light with 3 sec. warning flashes before the door starts for Opening or Closing Signal lamp: Continuous red light with 3 sec. pre-warning from open position Commands door travels to Open or Closed position during closing door Stops and re-opens Commands Open Stop Close Stop Open time can be set between 1-90 sec. 0 = OFF Press selector Press selector Page 17

CONTROL PROGRAMMING 2. Chose program and confirm 3. Adjustment 4. Set Maintenance cycle counter Reset Counter adjustment Reaction when reaching 0 RESET except cycleand Program change counter 01-99 correspond from 1.000 up to 99.000 Count down cycles Display appears CS and adjusted number of cycles Changing to DEADMAN display appears CS and adjusted number of cycles Changing to DEADMAN same as 0.2 reset to about 500 cycles possible, press 3 sec. Stop Button Reset Press selector Press selector Press stop button 3 sec. MEMORY CHECK 2. Chose program and confirm Displayed Info Cycle counter 7- digit Info last 2 faults Info Program changes 7- digit Info Program version Press selector Press selector Press selector Press selector M HT ZT T H Z E The cycles would be displayed as follow. M = 1.000.000 H = 100 HT = 100.000 Z = 10 ZT = 10.000 E = 1 T = 1.000 Last 2 faults would be alternately displayed. M HT ZT T H Z E The Number of program changes would be displayed as follow. M = 1.000.000 H = 100 HT = 100.000 Z = 10 ZT = 10.000 E = 1 T = 1.000 Program version will be displayed Page 18

SAFETY DEVICES Safety edge system with optional connection for shutter pass - door or slack wire switch contact X2 The control recognizes and works with 3 different safety edges. Each one needs a special 4 core spiral cable and includes an optional shutter pass - door or slack wire switch contact. The spiral cable connection must be made on the print with the plug provided. The opposite side of the cable is connected to a terminal box or a signal (pressure switch) emitter. Typ 1: Resistance evaluation 1K2 with normally closed safety edge contact (safety edge with pressure wave switch and "Testing") Typ 2: Resistance evaluation 8K2 with normally open safety edge contact Typ 3: Optical safety edge (Vitector) Important note! When connecting a safety edge, take account of EN 12978 for Industrial, commercial and garage doors and gates - Safety devices for power operated doors - Requirements and Test methods. Mounting the spiral cable A bush is provided on both sides of the control box for mounting the spiral cable. Push the plugs through into the enclosure until there is sufficient cable to allow the (2 and 3 pole) plugs to be connected to the board. The plug with two cores must be connected to the passdoor or slack wire switch terminals. The three core plug must be connected to the safety edge terminal. The control panel TS 961 recognizes on first installation the safety edge system being used. If passdoor / slack wire switch contact exists, remove bridge at terminal ST and ST+ in the terminal box. The plug at terminal X2 must be removed. Adjustment pre-limit S5 The pre-limit switch S5 must be set to avoid a continuously re-opening of the door out of the final close position, if the safety edge system has been actuated. Set the S5 limit switch 5 cm before the final close position to interrupt the re-open function. Page 19

SAFETY DEVICES Typ 1: Resistance evaluation 1K2 with normally closed safety edge contact This evaluation system is made for pressure-wave switches (N/C) within an end-of-line resistor of 1K2 +/- 5% 0,25W. A pressure wave is generated by compressing the rubber profile, which is conducted to the pressure-wave switch through the plastic hose. The system should be tested in the CLOSE position. The pre-limit would be set automatically and activate the "Testing function". When the shutter runs over the pre-limit door position, a timer of two seconds starts to countdown at once. If a pressure wave activates the pressure switch in this time the TS 970 recognizes the function of the safety edge. If the pressure switch has not been activated, the control goes into fault mode and the system works only in DEAD MAN function in downwards direction. Fault information F 2.8 would be displayed. Pressure-wave switch - function The contact between the contact screw and diaphragm is opened (opening contact). The pressure-wave switch is set to a release pressure of approx. 1,5 mbar. The valve screws are set to a throughput of 110 ml/min with a static admission pressure of 5 mbar. This warrants that a maximum temperature increase of 30 is compensated for in 20 minutes. The setting of the valve screws may not be altered. Should the release pressure be insufficient (pressure wave too insensitive), the contact screw may be turned counterclockwise to the left by 1-2 graduation marks. The switch's sensitivity is thus increased. In case of excessive sensitivity, the contact screw is set clockwise by 1-2 graduation marks (decreased sensitivity). Pressure-wave switch Hose contact for: pressure opens contact screw valve screws (may not be altered) Typ 2: Resistance evaluation 8K2 with normally open safety edge contact This evaluation system is made for electrical safety edges within an end-of-line resistor of 8K2 -+ 5% 0,25W. The resistor must be connected parallel with the switch in the safety edge. Typ 3: Optical safety edge (Vitector) The principle of operation is as a one way light barrier. By activating the safety edge, the photo-beam will be interrupted. Page 20

SAFETY DEVICES Function of the safety edge system With menu 2.1 the function of the safety edge system can be chosen. Function Active safety edge De-activated safety edge Reaction following the activation stop no reaction, door moves until final limit close only for folding doors Important note! When the safety edge has been operated twice the automatic closing feature will be interrupted and fault F2.2 will be displayed. To reset the fault press the internal push button so that the door travels down until the final limit is reached. Emergency stop X3 These terminals are to connect an emergency stop button according to EN 418. Alternatively the terminals can be used to connect a safety device against entrapment (e.g. self-testing light barrier). Page 21

FUNCTION DESCRIPTION Key switch (latching) interrupt automatic closing X4 The automatic closing time can be interrupted with a normally open switch (latching) Internal push button / Three push button / Key switch X5 Internal and external push button Internal and external push button working seperately from each other. Pushing at the same time, the internal push button has priority. Important note! Dead man mode UP and DOWN with internal push button. Dead man mode DOWN with external push button. (Menu 0.1 Adjustment 0.4) In Dead man mode the user shall be in full view of the door throughout its travel. Runtime monitoring The travel time of the door can be adjusted - Menu 3.3 the adjusted time will be measured and compared while the door is travelling between the final positions. If this adjusted worth will be exceeded F 5.6 appears in the display (this is exceeded running time). To reset the fault press the foil key pad so that the door travels down until the final limit is reached. Note! The running time is pre-adjusted by 90sec. Adjustment recommendation: Take the real running time from the open to the close position + 7 sec. Automatic closing Menu 2.3 the timer works between 1-240 sec. If the automatic closing is active, the shutter will close, from each limit position after the pre-adjusted time. Important note! The timer can be interrupted by pressing internal pushbutton stop button when the shutter has reached a limit position. With a new command UP / DOWN the timer is re-set. Automatic closing interruption Menu 2.4 can be used if the timer operation is required after interrupting and re-making the photo-beam. The door closes after 3 seconds. Page 22

FUNCTION DESCRIPTION Photo-beam for Closing Direction X6 One external photo-beam (thro beam or reflective photo beam) can be connected to the control. A 24V DC supply for the photo-beam is available. Important note! The load on the 24 V DC power supply may not exceed 150 ma. The light barrier is used in a normally closed operating mode. In case the light barrier is activated or it malfunctions the contact will open and cause following reactions. Door Position Reaction when Photo-beam is Interrupted Door closed no reaction Door opening no reaction End position open *) no reaction without timer active End position open *) resets open timer for automatic closing mode with timer active Endposition open *) With the photo-beam connected the shutter closes after with timeractive 3 sec. when the beam has been interrupted and remade and time interruption The time delay is cancelled and re made. Closing Door Stops and re-opens fully *) *) or to the intermediate stop position when the key switch is in the on position (Terminals X8) Page 23

FUNCTION DESCRIPTION Ceiling pull switch / Radio control X7 It is possible to connect a ceiling pull switch or a radio receiver. The radio receiver's switching contact must be potential free. A small receiver can be fitted into the upper part of the housing under the cable entry. With each command (contact) the shutter operates in the following sequence: Shutter position Shutter operation Shutter closed Shutter moves to fully open Shutter moving upwards No reaction Shutter open Shutter moves to fully closed position Shutter intermediate position open Shutter moves to fully open Shutter moving downwards Shutter will STOP and move BACK UP See commands page 17 Control menu 2.6 Adjustment 0.2 step by step function *) or to the intermediate stop position when the key switch is in the on position (Terminals X8) Key switch intermediate stop X8 Intermediate stop can be activated / de-activated by connecting a key switch (latching ON- OFF). The intermediate shutter position PART OPEN is only in effect in the upwards direction and is the new open position. Must be adjusted with limit switch S6. By turning the key switch to the OFF position, the shutter works in standard mode. If limit switch S6 is used for the intermediate stop then the relay contact can be used for a single light but not for a switching relay contact. Page 24

FUNCTION DESCRIPTION Potential free changeover contact X9 In menu 2.5 this contact is able to work for several functions. Important note! It is only possible to work with one adjusted function. For functioning as a switching contact, impulse or continuous, the switching position must be adjusted by limit switch S6. Impulse signal On reaching the limit switch the relay contact is made for 1 second. Continuous signal Relay contact is activated as long the limit switch is made. Maintenance cycle counter Free adjustable maintenance cycle counter Menu 8.5 makes it possible to pre-adjust a max. No of cycles until a maintenance is agreed. The no of cycles can be adjusted from 1.000 up to 99.000; the adjustment is possible in steps of 1.000 cycles. Three different reactions can be chosen if the point of pre- adjusted maintenance cycles has been reached, see Menu 8.6 Whenever the final open limit has been contacted the pre-adjusted number will be reduced with 1 until 0 is reached. When maintenance was done the cycle counter could be re-adjusted to a new maintenance period and count down starts again. Short circuit / overload monitor The TS 961 control panel delivers 2 supplies for external devices. 230V AC; max. 1A 24V DC; max. 150mA At a short circuit or overload at the 24V DC supply, the display is off. Page 25

OPERATING STATUS DISPLAY The control TS961 can display up to threedifferent status conditions one after another. Each status is displayed with a letter and a number. The letter and the number are flashing alternately, thereby the control differentiates between a FAULT = F and a command = E. Report Description Measure to solve the problem Pass door contact open Emergency stop activated Check the proper operation of pass door contact, or whether the supply cable is broken Check the emergency stop is activated, or whether the supply cable is broken Failure pass door contact X 2.1- X 2.2 or control voltage circuit less than 24V Check pass door circuit s transition resistance and weather pass door switch works; verify the voltage is OK at 24V terminal to GND Failure input pass door X 2.1- X 2.2 For reset switch control panel OFF-ON Safety edge not recognised Check the safety edge is connected correctly or the wrong type has been selected in the program Light barrier activated Check the light barrier has been fitted properly, or whether the connecting cable is broken Safety edge operated in two consecutive cycles Safety edge 8K2 activated Check if there is an obstacle in the shutter area, or the connecting cable is broken or there is a short circuit in the cable Check the safety edge is activated or there is a short circuit in the connecting cable Page 26

OPERATING STATUS DISPLAY Report Description Measure to solve the problem Safety edge 8k2 defect Check safety edge and connecting cable are not broken Safety edge 1K2 activated Check safety edge and connecting cable are not broken Safety edge 8k2 defect Check safety edge and connecting cable do not have a short circuit Safety edge 1k2 pneumatic system TESTING negative Check the proper safety edge function and that testing in the lower door position is correct Optical safety edge activated or defect Check the proper safety edge function or whether the supply cable is interrupted Safety open or close limit operated Emergency operator or motor-winding thermal protection operated Faulty actuation of the prelimit S5 Turn mains supply OFF and move the shutter downwards - with the manual operator- until the safety limit is free or the open limit should be readjusted. Check emergency operator or whether the drive unit is overloaded. The pre-limit switch S5 was actuated in the final open position. The working position must be approved, please see also pre-limit S5 adjustment. Page 27

OPERATING STATUS DISPLAY Report Description Measure to solve the problem ROM - Fault Reset by switching OFF or change the control Internal fault report Reset by switching OFF or change the control RAM - Fault Reset by switching OFF or change the control Internal control fault Reset by switching OFF or change the control Time overrun Check the shutter mechanics. Check the limit shaft for function (turning). Report Command description open command being given stop command being given close command being given adjusted cycles for maintenance reached Display off = short circuit or overload at the 24V DC supply Page 28

TECHNICAL DATA Housing Dimensions 190mm x 300mm x 115mm (B x H x T) Mounting vertical ELEKTROMATEN Supply Three-phase 3 x 230 / 400V AC ± 5%, 50...60Hz Single-phase 1 x 230V ± 5%, 50...60Hz Power max. at 3 x 400V AC, max. 3kW Control supply via L1,L2 400V AC or 230V AC + - 10%, 50-...60Hz, voltage changing with bridge to 3- pol terminal, safety fuse F1 (1A t) External supply fuse 10A delayed Permitted Load ca. 15 VA (without motor and ext. 230V) External supply 1 230V via L1 and N, safety fuse F1 (1A t) External supply 2 24V DC uncontrolled, max. Load 150mA, Protected via electronic fase Inputs 24V DC / typ. 10mA signal length must be more than 100ms Relay output If inductive loads are to be switched (e.g. other relays) those have to be protected with free-wheeling Diodes contact load at 230V max. 1A Temperature Working: +0... +40 C Storage: +0...+50 C Humidity: To 93% not condensing Vibration: Vibration free mounting, e.g. on flat built wall Protection class CEE Plug IP54, IP65 deliverable www.gfa-elektromaten.de Page 29

LIFETIME / DOORCYKLES The GfA control panels working with electro mechanical contactor boards. Contactor boards having generally a limited life time; this depends on the switched power of ELEKTROMATEN in use and the amount of switching cycles. Therefore we recommend a replacement for control boards in use after doors having reached their confirmed lifetime cycles. Coherence between power and amount of cycles for ELEKTROMATEN describes diagram bellow. Torzyklen Cycles according nach to EN DIN12433-2 EN 12433-2 1000.000 900.000 800.000 700.000 600.000 500.000 400.000 3~ 230/400V, 50Hz 300.000 200.000 1~230V, 50Hz 100.000 0,25 0,50 0,75 1,00 1,25 1,50 1,75 2,00 2,25 2,50 2,75 3,00 Leistung in kw Power in KW Page 30

DECLARATION OF INCORPORATION in the terms of Machinery Directive 2006/42/EC for partly completed machinery, Appendix II Part B Declaration of conformance in terms of EMC Directive 2004/108/EC GfA-Gesellschaft für Antriebstechnik Dr.-Ing. Hammann GmbH & Co. KG Wiesenstraße 81 40549 Düsseldorf Telefon: +49 (0) 211-500 90 0 Telefax: +49 (0) 211-500 90 90 www.gfa-elektromaten.de We, the GfA - Gesellschaft für Antriebstechnik hereby declare that the following products are conform with the above EC Guidelines and are only intended for installation in door equipment. Door control panel TS 961 Standards applied DIN EN 12453 Doors - safety in use of power operated doors DIN EN 12978 Industrial, commercial and garage doors and gates - Safety devices for power operated doors - Requirements and Test methods DIN EN 60335-1 Safety of household and similar electrical appliances Purposes - Part 1 : General requirements DIN EN 61000-6-2 Electromagnetic compatibility (EMC) Part 6-2 Generic standard Emission standard for industrial environments DIN EN 61000-6-3 Electromagnetic compatibility (EMC) Part 6-3 Generic standard Emission standard for residential, commercial and light-industrial environments We undertake to transmit in response to a reasoned request by the appropriate regulatory authorities the special documents on the partly completed machinery. Authorised representative for the compilation of the relevant technical documents (internal EU address) Dipl. Ing. Bernd Synowsky Documentation representative Incomplete machines within the meaning of the EC Directive 2006/42/EC shall only be intended to be integrated into other machines (or into other incomplete machines/systems) or to be assembled with them to form a complete machine within the sense of the Directive. Therefore, this product cannot be commissioned before it is determined that the entire machine/system to which it was integrated shall comply with the provisions of the Machinery Directive indicated above. Düsseldorf, 01. 01. 2010 Stephan Kleine CEO Signature Erstelldatum: 01.01.2010 Zeichnungs-Nr.: 52397056 Revisionsstand: b Page 31

FUNCTION OVERVIEW Conrol panel for ELEKTROMATEN up to. 3 kw at 400V / 3~ phase with mechanical limits 7- Segment led display showing - Programming the control panel - Displays Command - / Info- / Fault Mains supply - 400V / 3~ with and without Neutral - 230V / 3~ - 230V / 1~ (for single-phase motors) Door operating modes - Dead-man open- and close - Self-hold open- and dead-man mode close (without safety edge) - Automatic open- and close (with safety edge connected) Runtime monitoring Integrated safety edge systems - 8K2 normally open contact - 1K2 normally close contact - optical safety edge system (System Vitector) Automatic close feature - Free programmable from 1 up to max. 240 Sec. - On interrupting and re-making light barrier closing after 3 sec.. - Can be interrupted by a separate switch Supply for external devices - 230V (at 400V / 3~ with N), up to 1A load - 24V DC, up to 150mA load Plug connection for the motor (5 - pole) and limit switches (6- pole) Plug for spiral cable (safety edge and pass-door contact) Internal pushbutton OPEN / STOP / CLOSE Additional terminals for different control equipment - Emergency stop (LATCHING) - Additional safety stops - External three push button OPEN / STOP / CLOSE - Light barrier activated Stop and Reverse function, time reset, time interruption 3 sec. - One channel - impulse functions e. g. Ceiling pull switch for OPEN / CLOSE / STOP sequencing or radio control - Key switch (latching) for intermediate Stop - 1x potential free relay output (NC / NO), output signal from aux. limit If a signal lamp is in use, the potential free limit is not available Page 32