TORQUE WRENCH LOADINGS

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Transcription:

AUSTIN SERVICE JOURNAL IGNITION TIMING FOR PREMIER GRADE PETROLS To derive the benefit of improved engine performance and petrol consumption from the new premier grades of petrol, slight adjustment of the ignition timing may be necessary. One method of determining the most suitable setting is to drain the petrol tank and fill with sufficient Pool petrol for a test run; then with the engine hot, proceed to climb a steep gradient at 30-35 M.P.H. in top gear. As the speed of the vehicle fall to 25 M.P.H. pinking should occur, and become more pronounced as the speed falls to 20 M.P.H. If pinking does not occur at these speeds then the ignition timing should be advanced to create this condition. Having achieved this, then the setting will be approximately correct when using a premier grade petrol, when no pinking should occur. Model Degrees before T.D.C. (Crankshaft) Other methods of setting the ignition timing involve adjustment of the distributor until maximum power is obtained from the engine. This can be determined by measuring accelerations or timing the ascent of a hill until the maximum is reached. It is realized that it may not always be convenient to make adjustments during a road test and, to enable some degree of accuracy to be obtained by static adjustment, a table of ignition settings is given. Side valve engines will, in all probability, need no advancement of the ignition timing. It must be clearly understood that to over advance the timing can have serious repercussions to engine and starter motor. STATIC IGNITION SETTING Recommended setting. Recommended setting. STANDARD fuel PREMIER fuel Inches on flywheel Degrees before periphery T.D.C. before T.D.C. (Crankshaft) Inches on flywheel periphery before T.D.C. A30 6 33/64 11 15/15 A40 3 19/64 8 25/32 A40 Sports 2 3/16 7 11/16 A70 5 9/16 10 1 9/64 A90 6 11/16 11 1 ¼ A125 & A135 4 ½ 17/32 9 1 ¾ Taxi 7 ½ 49/64 11 1 1/8 Hire Car 6 39/64 11 1 1/8 TORQUE WRENCH LOADINGS Torque figures necessary for tightening the major nuts and bolts securing engine and chassis parts of cars and commercial vehicle will be published as the details are established. The chart gives the torque loadings and the dimensions of the setscrew or bolt concerned. No definite torque figure can always be given because variances occur with different types of thread; for example, rolled, machined or ground. Material differences, and oiled or dry threads, also have a direct influence on the load necessary to tighten a particular bolt or setscrew. No responsibility can be taken where substitute setscrews, bolts or nuts are used, as these may not be of the material used in genuine Austin parts. All torque wrenches must be checked against a master wrench periodically; otherwise, recommended readings will not be maintained. VOULME 23-CARS 1-4-53 FILE UNDER: REPAIRS DATA 15

T.P.I. Torque T.P.I. Torque T.P.I. Torque T.P.I. Torqu Page e ENGINE AND CLUTCH Main bearing cap setscrews 7/16" 24 60-65 16 Connecting rod big end 3/8" 24 33-35 3/8" 24 33-35 16 setscrews A.N.F. A.N.F. Connecting rod small end 24 23-25 1 22 23-25 3/8" 20 30-33 3/8" 20 30-33 16 clamping screw Front cover setscrews 24 20 16 Front mounting plate setscrews 24 20 3/8" 20 35-40 3/8" 20 35-40 16 Rear mounting plate setscrews 24 20 3/8" 20 30-35 3/8" 20 30-35 16 Flywheel bolts to crankshaft 3/8" 24 33-35 3/8" 20 30-35 3/8" 20 30-35 3/8" 20 30-35 16 Cylinder head studs in cylinder 3/8" 24 35-40 3/8" 20 30-35 7/16" 18 65-70 7/16" 18 65-70 16 block Camshaft gear setscrews to 22 20 16 camshaft Oil filter bolts to crankcase 3/8" 20 35-40 17 Engine support bracket bolts to 3/8" 20 30-35 17 front plate Dynamo bolt to bracket - front 22 20-22 17 Dynamo bolt to bracket - rear 22 20 20 20 17 Dynamo bracket setscrew to 20 20 17 crankcase FRONT AXLE OR FRONT SUSPENSION Swivel axle pin nut 7/16" 20 50-55 9/16" 16 83-88 9/16" 16 83-88 17

T.P.I. Torque T.P.I. Torque T.P.I. Torque T.P.I. Torqu Page e Steering side tube lever 3/8" 24 40-45 3/8" 20 40-45 3/8" 20 40-45 17 setscrews to swivel axle Brake backplate setscrews to 24 28-30 3/8" 20 40-45 3/8" 20 40-45 17 swivel axle Shock absorber arm clamping 3/8" 20 33-36 3/8" 20 33-36 18 bolt REAR AXLE Crown wheel setscrews 24 28-30 3/8" 20 40-45 3/8" 20 40-45 18 Gear carrier setscrews to axle 24 20-22 22 20-22 22 20-22 18 case Gear carrier cap studs 7/16" 20 50-55 7/16" 18 50-55 7/16" 18 50-55 18 Bevel Pinion flange nut 3/4" 16 140-150 3/4" 14 140-150 3/4" 14 140-150 18 Backplate bolts to axle case 24 22-28 3/8" 20 40-45 3/8" 20 40-45 18 Brake balance lever support bolts to axle case 24 18-20 22 20-22 22 20-22 18

T.P.I. Torque T.P.I. Torque T.P.I. Torque T.P.I. Torqu Page e Further to the article appearing in this Journal, Volume 23, section "Repairs Data", page 15, further Torque figures necessary for fully tightening the bolts and setscrews securing engine and chassis parts are as follows. ENGINE AND CLUTCH Engine Front Mounting Bracket 22 22-28 3/8" 20 40-45 19 Starting Handle Bracket 22 22-28 19 Starter Bolts to engine 3/8" 24 25-26 3/8" 20 25-26 3/8" 20 25-26 19 mounting plate or gearbox Clutch Cover Setscrews to 24 20-21 22 20-21 22 20-21 19 flywheel Clutch Pedal Shaft Bracket 22 20-22 22 22-28 19 Bolts to frame GEARBOX Gearbox Bolts or Setscrews to 24 20-21 22 20-21 3/8" 20 25-26 19 mounting plate (engine) Rear Cover Setscrews to case 1/4" 28 16-17 22 20-21 22 20-21 20 Side Cover Setscrews to case 1/4" 28 16-17 22 20-21 22 20-21 20 Third Motion Shaft Nut 3/4" 140-150 20 (propeller shaft flange) Gearbox Mounting Support or 22 22-28 20 Bracket Bolts to frame Engine Stay Rod Bracket Setscrews to rear cover Engine Stay Rod Cross Member Bolts to frame Change Speed Control Support Bracket CHASSIS 22 22-28 20 22 20-22 22 22-28 20 22 22-28 22 22-28 20

T.P.I. Torque T.P.I. Torque T.P.I. Torque T.P.I. Torqu Page e Rear Shock Absorber Bolts to 3/8" 20 40-45 7/16" 18 50-55 20 frame Rear Spring Pin Nuts 7/16" 18 50-55 21 Rear Spring Clip Nuts 3/8" 20 40-45 21 Front Shock Absorber 3/8" 20 40-45 3/8" 20 40-45 21 Front Suspension Rebound 1/4" 26 16-20 21 Buffer STEERING Idler 3/8" 20 40-45 3/8" 20 40-45 21 Steering Box Bracket 3/8" 20 40-45 21 HAND AND FOOT BRAKE CONTROLS Handbrake Lever Support Bracket Brake Rod Swing Link Bracket Foot Brake Pedal Shaft Bracket Master Cylinder Setscrews to frame Brake Pipe 3-way Connection Setscrews RADIATOR Radiator Setscrews to support bracket CAR BUMPERS Front and REAR Bumper Spring Bar 22 22-28 22 22-28 21 22 22-28 22 22-28 22 22 22-28 22 22-28 22 22 22-28 22 22-28 22 22 22-28 22 3/8" 3/8" 20 40-45 22 20 40-45 22