OAKMT LANE, SUITE 00 WESTMT, IL 0. 1.0..0 www x.c G SERIES TORQUE POWER PUMP PARTS IDENTIFICATI MANUAL Reference # - TD0 Rev. - C Date - 1/1 This illustration is for reference purposes only. The appearance of your unit may differ from the unit shown. Valve Sub-Assemblies - pg. Electrical Brackets Wiring Diagrams - pg. - Pendants - pg. - Manifold Sub-Assembly - pg. Pump Sub-Assemblies and Sub-Components - pg. - Series G 1 hp 1/ 1,1 Kw 0 Common Components used in all G Series pumps - pg. - Reservoirs - pg. 1
G Torque Wrench How to Identify Parts for Your Model. MODEL MATRIX Understanding our model number configurations: PUMP PUMP CLASS CLASS Sample Model #: G 1 T Z R Description: PUMP PUMP TYPE TYPE Model Performance Series Power Consumption Valve Function Reservoir Size G = Gen II Pump = 1. HP 1 = V = 0 V = Torque Wrench 1 = 1 Gal = 1. Gal =. Gal OPTI 1 OPTI Options T = Torque Wrench A = Auto Cycle C = Caster Wheel Kit OPTI H = Heat Exchanger R = Roll Cage Z = Mutli-port (torque) MODEL NUMBER & DATE CODE LOCATI DATE CODE COVER PLATE STAMPING LOCATI MODEL DECAL PLEMENT
SKIN PUNCTURE/ REVIEW ALL OPERATING,000 PSI/ HYDRAULIC LINE INSTRUCTIS 00 BAR BEFORE OPERATING PUMP: 1. Be sure the electrical connection is grounded.. Check that your power supply agrees with the motor nameplate.. Use only equipment rated for,000 PSI / 00 BAR.. Make sure all connections are tight, secure and kink-free.. Check the reservoir oil level. Fill to one inch of the top, if necessary.. Never operate the pump without tool movement for more than 1 minute without shifting the control valve to neutral. Leaving the tool in the advance or retract position without tool movement may overheat the oil. Do not exceed oil operating temperatures of 10 F or 0 C. AFTER COMPLETING THE JOB: 1. Before disconnecting your equipment, first be sure the tool is unloaded, then unplug the power cord and shift the hydraulic controls several times to release system pressure.. Store the pump in a clean, dry place. PERIODIC MAINTENANCE: 1. Change the hydraulic oil and clean the oil screen, breather and magnet (located in the reservoir) twice a year. Refer to the operating instructions for details. When used in extremely dusty areas or oil has been overheated, change the oil more frequently. 0 J1 R G Series Electric Common components used in pumps NOTE: This illustration is for reference only. The appearance of your unit may differ from unit shown. BRING MOTOR LEADS THRU GROMMET IN BRKET 1 PET + E.M - GRN/YLW PENDANT INSTALL SHIPPING PLUG 1 AND SHIP BREATHER VENT IN A BAG FOR CUSTOMER TO INSTALL 1 MOTOR LEADS B PENDANT FUNCTI In event multiple buttons are depressed for seconds, the power pump will shutdown. TO RESTART PUMP Press the On button to restart. If problem persists, unplug the line cord from outlet to reset. OFF IN*LBS I I ADVANCE 0 Power Control Center - + GREEN ORANGE 1 ADV + COM COM SW ADV COM RET 1/10V 0/0V 1-00-- Part # 1 www.tksimplex.com Rev. A CUT OFF GREEN/YELLOW WIRE @ END OF OUTSIDE INSULATI GREEN/YELLOW 0 IN*LBS 0 IN*LBS 0 0 IN*LBS 0 1 1 1 0 IN*LBS 1 0 ELECTRIC PUMP INSTRUCTIS FOR SAFE OPERATI 0 IN*LBS 0 IN*LBS 1 1 1 Series G / hp 1,1 Kw 0 0 IN*LBS 1 USE REMOVABLE THREAD LOCK TO SEAL THREADS 1 1
G Torque Wrench Common components used in pumps ITEM # DESCRIPTI V 0V QTY. ITEM # DESCRIPTI V 0V QTY. 0 PUMP ASM. SEE PAGE - 1.00 HEAVY HEX JAM NUT 1/-0.00 0 RESERVOIR SEE PAGE 1 1.00 0 BHCS - x / LG.00 0 RESERVOIR GASKET * 1.00 DECAL.1" x 1.1".00 0 BREATHER VENT /" NPT 1.00 QUICK DISC. FLAG 1 1.00 0 PIPE PLUG 1/ 1.00 RING TERMINAL 1/ 1 1 1.00 0 SAE #1 HEX PLUG WITH PT 1.00 0 HHCS 1/-0 X. PLT 1 1 1.00 SHCS - X 1/ 1 1 1.00 0 SEALING WASHER 1.00 HOLE PLUG 1/" 0 0.00 G RESERVOIR DECAL 0 0.00 SPER 1".00 LABEL SAFE USE ELEC 0 0 1.00 HHCS 1/-0 X 1.0 1 0.00 1 BLANK DECAL X 0 0 1.00 WASHER 1/" SS.00 1 MANIFOLD ASM. SEE PAGE 1.00 COIL WITH DIN CNECTOR 1.00 1 VALVE GASKET 1.00 SIGHT GAUGE 00 00 1.00 1 SHCS /-1 X / 1 1.00 1/ IN NIPPLE 00 00 1.00 1 ADAPTER ASSY. 1.00 1/" NIPPLE CT CT 1.00 1 HEX PIPE PLUG /" W/ COATING 1 1 1.00 1/" SELF-LOCKING COUPLER 1.00 1 VALVE ASM. P/W SEE PAGE 1.00 GAUGE SHROUD ASSEMBLY 1.00 0 SHCS /-1 X 1/.00 BHCS - x.0.00 1 LOCK WASHER /.00 GAUGE SHROUD MNT PLATE.00 ROLL PIN 1/ X / LG 10 10 1.00 MAGNET 01 01 1.00 VELCRO STRAP 1x1 1.00 MOTOR SHROUD W/ HANDLE 1.00 0 GASKET-MOTOR * 1.00 DECAL OVERLAY 1.00 1 PUMP GASKET G * 1.00 BRKET ASM SEE PAGE - 1.00 COVER PLATE SEE PAGE 1 1.00 PIN,DOWEL /1 1" LG 0 0 1.00 SHCS /-1 X 1.00 1 1/HP, PM MOTOR 0 1.00 FHCS 1/- x 0.0 LG.00 G REBUILD KIT ( * = COMPENTS) -- PART #
G Series Electric Pump Assembly PART # SS (PUMP ASM G) SECTI A-A A 1 0 IN*LBS. 10 IN*LBS 1 B B 0 IN*LBS. A 1 1 1 0 IN*LBS. 1 1 1 IN*LBS. 0 10 IN*LBS 0 IN*LBS. 1 10 IN*LBS 1 0 IN*LBS. SECTI B-B 1 0 1 IN*LBS. 0 1 IN*LBS. 1 0 1 IN*LBS. 0 IN*LBS. 0 1 IN*LBS. 0 IN*LBS. 10 IN*LBS. 1 10 IN*LBS. 1 0 IN*LBS. IN*LBS. 0 10 IN*LBS 1 IN*LBS. 1 IN*LBS. 0 IN*LBS. 1 0 IN*LBS.
G Series Electric Pump Assembly PART # SS (PUMP ASM G) ITEM # DESCRIPTI PART # QTY 1 PUMP BODY G 0 1 BEARING ROLLER /x1/1x/ WIDE 0 1 THRUST BEARING 0 1 THRUST WASHER ECCENTRIC SHAFT ASM /" G PAGE 1 THRUST BEARING 1 THRUST WASHER ECCENTRIC SHAFT ADAPTER G 0 1 O-RING 1 / X 1 / * 1 RETAINING RING 1 POW'R BUD DUMP PLUG 1 1 O-RING /1X/1 * 1 BKUP WASHER 000 1 1 MALE TEE 1/" PIPE TO 1/" TUBE 1 1 PIPE PLUG 1/" FLUSH W/ COATING 0 1 1 UNLOADING PIST ASSEMBLY PAGE 1 MALE ELBOW 1/" TUBE 1/" PIPE 1 1 BALL 1/" 00 1 G PIST BLOCK TUBE 1 0 OUTLET TUBE PIST BLOCK 1 1 1 BALL /1" 101 UNLOADING SPRING 1 1 ADJUSTING SCREW G 0 1 O-RING /X/ URETH * 1 PIPE PLUG FLUSH 1/1 W/ COATING 00 BOTTOM PLATE 00 1 GEAR SET / S 1 SHAFT-IDLER 0 1 0 SCREEN * 1 1 TUBE-GUIDE. SHCS 1/- X 1 / PLATE-SCREEN MTG. 1 MALE ELBOW 1/ PIPE 1 SPRING ROLL PIN 1/ X / LG 1 BALL STOP G 0 GASKET / X / * SPRING CAP UNLOADING VALVE 1 1 TUBE RETURN 1 BEARING ROLLER 1 1/x1 1/x/ WIDE 00 1 BEARING ROLLER 1/x/1x1/ WIDE 1 RING-RETAINING 1 PIPE PLUG 1/" FLUSH W/ COATING 0 1 CART REL. VAL. ASSEMBLY 0SS 1 SHAFT SEAL G * 1 PIST BLOCK ASM. G-SERIES 0." PAGE 0 SHCS /1- X 1. * = G REBUILD KIT PART #
G Series Electric Pump Sub Assembly PART #0SS (ECCENTRIC SHAFT ASM.) ITEM # DESCRIPTI PART # QTY. 01 ECCENTRIC SHAFT /" 1 1.00 0 ECCENTRIC RING 0 1.00 0 ROLL BEARING 1 1/x1 /x/ WIDE 1.00 0 RETAINING RING EXTERNAL 1 1/" 1 1.00 0 THRUST WASHER 0C.00 PART# SS (UNLOADING PIST ASM. ) ITEM # DESCRITPI PART # QTY. 01 UNLOAD PIST 1.00 0 O RING 1/X/ 000 1.00 0 BK-UP WASHER TEF 1.00 0 DOWEL PIN 1/X/ LG 1.00 PART# SS (PIST BLK ASM. ) ITEM # DESCRIPTI PART # QTY 1 PIST BLOCK 1 BALL 1/" 00 SPRING 0 1 BALL STOP 1 BALL RETAINER 0 1 INTAKE SEAT 0 1 GASKET /X1/ 1 PLUG PIST BLOCK 1 GASKET / X / 1 ADAPTOR. DIA. 0 1 SPRING, PIST 0 1 1 PIST. DIA. 1 00 IN*LBS. 1 1 00 IN*LBS. IN*LBS. IN*LBS.
G Series Electric Valve Sub Assemblies (1SS) SOLENOID VALVE V. / 0V. 1 PLES 0 IN*LBS. 1 1 IN*LBS. PLES 1 IN*LBS. 0 IN*LBS. 1 1 IN*LBS. 1 ITEM# DESCRIPTI PART# QTY. 1 BODY-VALVE 0 1 SLIDER TANDEM CENTER 0 1 /1" DIA. BALL REF WM1 0 SET SCREW 1/- X 1/ CUP 0 O RING REF M01 * BK UP WASHER * SHEAR SEAL SPRING O-RING / X / 00 1 BEARING ROLLER /1x1/x/1 WIDE 1 PIN BEARING 0 1 SET SCREW /1-1 X 1/ CUP 1 1 1 SHCS #- X 1"" LG PLATED 1 VALVE TOP PLATE MHINED 1 1 1/" DIA. BALL 1 1 O-RING (.1x.1x.0)BUNA * 1 1 VALVE PLUG POSITI SLIDER 1 1 O RING * SPRING 1 1 O-RING /1X/1 URE * + PUSHER-SOLENOID SS 1 RETAINER ++ 1 O-RING ++ 1 PUSHER PIN ++ 1 1 1 - IN*LBS. * PKING KIT WAY SOLENOID VALVE 1 + PUSHER SOLENOID CTAINS SPOOL ASSEMBLY, RETAINER, O-RING & PUSHER PIN ++ PUSHER REPAIR KIT RK CTAINS 1 EH OF RETAINER, O-RING & PUSHER PIN
G Series Electric Manifold Assembly (SS) MANIFOLD ASM. 1- FT.LBS -1 FT.LBS - FT.LBS - FT.LBS -1 FT.LBS - FT.LBS -1 FT.LBS -1 FT.LBS -1 FT.LBS -1 FT.LBS ITEM # DESCRIPTI PART # QTY. 01 VALVE MANIFOLD 0 1.00 0 CARTRIDGE RELIEF VALVE 1.00 0 1/1 PIPE PLUG-FLUSH 00.00 0 PIPE PLUG 1/" FLUSH.00 0 PIPE NIPPLE 1/ NPT 1 1.00 0 PIPE COUPLING 1/ 1 1.00 0 INT.RELIEF ASM HF SS 1.00 (SS) INT. RELIEF ASM. ITEM # DESCRIPTI PART # QTY. 01 CARTRIDGE 0 1.00 0 CE REL VLVE 0 1.00 0 POPPET RELIEF SPRING 1 1.00 0 RELIEF VALVE ADJUSTING SCREW 0 1.00 0 HEX NUT /1-0 0 1.00
R G Torque Wrench Bracket Sub Assemblies (1SS) BRKET SUB ASM. V. 1 " 1 PET 1 - + 1. IN*LBS 1 " 1 0 ADV CORD LENGTH 1" + COM COM SW ADV COM RET Part # 1 Rev. A 1-00-- www.tksimplex.com. IN*LBS 1/10V 0/0V J1 1 PENDANT GREEN ORANGE PENDANT FUNCTI In event multiple buttons are depressed for seconds, the power pump will shutdown. TO RESTART PUMP Press the On button to restart. If problem persists, unplug the line cord from outlet to reset. OFF I I ADVANCE 0 CUT OFF GREEN/YELLOW WIRE @ END OF OUTSIDE INSULATI " 1 GREEN/YELLOW 1 IN*LBS 1 1 IN*LBS - + 1 1 IN*LBS 1 MOVE SELECTOR TO 1/10V 1/10V + COM COM SW ADV COM RET 0/0V J1 1 1-00-- Part # 1 www.tksimplex.com Rev. A IN*LBS 1 BRING VALVE DIN CORD THRU THIS GROMMET 1 1 IN*LBS ITEM # DESCRIPTI PART # QTY. ITEM # DESCRIPTI PART # QTY. 01 MOUNTING BRKET /G 1.00 1 RING TERMINAL 1/" 1 1.00 0 PLUG AND CORD ASSY 1.00 1 SHCS #-X1/" LG PLATED 1 1.00 0 HOSE CLAMP 1.00 1 GROMMET /" HOLE 1.00 0 CIRCUIT BOARD BASIC 1 1.00 1 PENDANT ASSEMBLY BASIC 0 1.00 0 BRIDGE RECTIFIER A 1.00 1 MEMBRANE SWITCH LABEL PET * 1.00 0 SHCS #- X 1/ 0 1.00 0 MOLDED DIN CNECTOR W/ CORD 1.00 0 FITTING,CORD L-TIGHT 1.00 1 PUSH THRU BUSHING 0 1.00 0 LOCKNUT 1/ INCH 1.00 DECAL PENDANT INSTRUCTI * 1.00 0 MHINE SCREW W/ LOCK WASH.00 DECAL 1." x 0." * 1.00 HOLE PLUG /".00 FUSE HOLDER 0 AMP 1 1.00 HHCS 1/-0 X. PLT 1.00 FUSE AMP 1.00 1 HEX NUT 1/-0 PLATD.00 SHCS #- x 1/ LG 0 1.00 1 WIRE #1 BLK 1B.00 SPADE TERMINAL.00 1 QUICK DISC. FLAG 1.00 G SERIES PENDANT DECAL KIT (* = COMPENTS) -- PART #
R G Torque Wrench Bracket Sub Assemblies (SS) BRKET SUB ASM. 0V. 1 " 1 PET 1 - + 1. IN*LBS 1 " 1 0 ADV CORD LENGTH 1" + COM COM SW ADV COM RET Part # 1 Rev. A 1-00-- www.tksimplex.com. IN*LBS 1/10V 0/0V J1 1 PENDANT GREEN ORANGE PENDANT FUNCTI In event multiple buttons are depressed for seconds, the power pump will shutdown. TO RESTART PUMP Press the On button to restart. If problem persists, unplug the line cord from outlet to reset. OFF I I ADVANCE 0 CUT OFF GREEN/YELLOW WIRE @ END OF OUTSIDE INSULATI " 1 GREEN/YELLOW 1 IN*LBS 1 1 IN*LBS - + 1 1 IN*LBS 1 MOVE SELECTOR TO 0/0V 1/10V 0/0V J1 + COM COM SW ADV COM RET 1 1-00-- Part # 1 www.tksimplex.com Rev. A IN*LBS 1 BRING VALVE DIN CORD THRU THIS GROMMET 1 1 IN*LBS ITEM # DESCRIPTI PART # QTY. ITEM # DESCRIPTI PART # QTY. 01 MOUNTING BRKET 1.00 1 RING TERMINAL 1/" 1 1.00 0 POWER CORD 1- IEC 0R.00 1 SHCS #-X1/" LG PLATED 1 1.00 0 HOSE CLAMP 1.00 1 GROMMET /" HOLE 1.00 0 CIRCUIT BOARD BASIC 1 1.00 1 PENDANT ASSEMBLY BASIC 0 1.00 0 BRIDGE RECTIFIER A 1.00 1 MEMBRANE SWITCH LABEL PET * 1.00 0 SHCS #- X 1/ 0 1.00 0 MOLDED DIN CNECTOR W/ CORD 1.00 0 FITTING,CORD L-TIGHT 1.00 1 PUSH THRU BUSHING 0 1.00 0 LOCKNUT 1/ INCH 1.00 DECAL PENDANT INSTRUCTI * 1.00 0 MHINE SCREW W/ LOCK WASH.00 DECAL 1." x 0." * 1.00 HOLE PLUG /".00 FUSE HOLDER 0 AMP 1 1.00 HHCS 1/-0 X. PLT 1.00 FUSE 1 AMP 1.00 1 HEX NUT 1/-0 PLATD.00 SHCS #- x 1/ LG 0 1.00 1 WIRE #1 BLK 1B.00 SPADE TERMINAL.00 1 QUICK DISC. FLAG 1.00 PLUG 0 AMPS-0V 0 1.00 G SERIES PENDANT DECAL KIT (* = COMPENTS) -- PART #
G Series Electric Reservoirs (P) 1. GALL RESERVIOR (1P). GALL RESERVIOR Series G 1 hp 1/ 1,1 Kw 0 ITEM # DESCRIPTI QTY. 1. GALL. GALL QTY. 0 RESERVOIR 1.00 P 1P 1.00 0 RESERVOIR GASKET 1.00 1.00 0 BREATHER VENT /" NPT 1.00 1.00 0 1/ SOC PIPE PLUG 1.00 1.00 0 SAE #1 HEX PLUG WITH PORT 0.00 1.00 0 HHCS 1/-0 x / LG PLATED.00 1 1 1.00 0 SEALING WASHER.00 1.00 G RESERVOIR DECAL 1.00 0 0 1.00 SIGHT GAUGE 1.00 00 00 1.00 COVER PLATE 1.00 1.00 1