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5.00.01 anifolds & Valve Packs Product Tips and Features Circuits Relief from P to T are designed to provide a means to connect a single solenoid valve to field piping either on the power unit or near the actuator. This manifold provides an integral system relief cavity to minimize piping. 1. Standard materials are Aluminum and Ductile Iron. Other materials including ild Steel or Stainless Steel are optionally available. 2. Special Finishes including Black Oxide, Electroless Nickel Plating or Anodizing are optionally available. 3. NC or etric mounting bolt kits and any plugs that may be required are supplied as standard. 4. Clearance holes are located outside the solenoid valve interface limits wherever possible in order to facilitate valve assembly prior to mounting the subplate. 5. Internal galleries have been maximized in order to minimize pressure drops and fluid velocities. 6. Port spacing has been maximized and aligned simplifying the installation of piping and minimizing space requirements. 7. No variation in design layout for each odel regardless of Port Code. 8. Gauge Ports on Pressure Port are standard in order to facilitate the setting of the relief valve. 9. All D05H and D05HE designed dual tank ports on the solenoid interface in order to maximize valve performance. 10. 05T Code provides dual tank ports out the pilot ports for D05H(E) designs for higher performance applications. See note on data sheets 5.03.02 and 5.03.03 for complete Part Number details. 11. ST Porting Style includes additional tank port on side in addition to bottom NPT tank port. 12. Circuits such as P Port Check With and Without Reliefs, Reducer on P Port and Cross-Line reliefs on A and B Ports are available. Please contact Factory for Part Numbers. 88

anifolds & Valve Packs Index 5.00.02 Circuits D03 Subplate P To T Relief - Nominal 3/8... 5.02.01 D03 Subplate P To T Relief - Nominal 1/2... 5.02.02 D03 Subplate P To T Relief - Nominal 3/4... 5.02.03 D05 Subplate P To T Relief - Nominal 1/2... 5.03.01 D05H/HE Subplate P To T Relief - Nominal 3/4... 5.03.02 D05H/HE Subplate P To T Relief - Nominal 1... 5.03.03 D07 Subplate P To T Relief - Nominal 3/4... 5.04.01 D07 Subplate P To T Relief - Nominal 1... 5.04.02 D08 Subplate P To T Relief - Nominal 1... 5.05.01 D08 Subplate P To T Relief - Nominal 1 1/4... 5.05.02 Relief Valves... 5.99.01 89

5.02.01 anifolds & Valve Packs D03 Subplate Relief - Nominal 3/8 (See 5.99.01 for Relief Cartridges) Aluminum D03 Side Ported Subplate SAE 6 Ports & T-10A Relief Example: A03GSPSCCA RELIEF CAVITY D03 Valve 10-24 NC x.63 dp SAE & NPT Subplate 3/8"-16 SHCS SP Side Ported only etric Std for D03 Valve 5 x 0.80 x.63 dp BSP* & etric Subplate 10 x 1.50 SHCS ST 3/8" NPTF "T" Port CA Sun T-10A CODE G DA Common C10-2 03G ISO 4401-03-02 NFPA T3.5.1-D03 SC SAE 6 6 NC NPTF 3/8" 1/4" BC BSPP 3/8" 1/4" TC BSPT 3/8" 1/4" C ETRIC 14 10 90

anifolds & Valve Packs D03 Subplate Relief - Nominal 1/2 5.02.02 (See 5.99.01 for Relief Cartridges) Aluminum D03 Side Ported Subplate SAE 8 Ports & T-10A Relief Example: A03GSPSDCA RELIEF CAVITY D03 Valve 10-24 NC x.63 dp SAE & NPT Subplate 3/8"-16 SHCS SP Side Ported only etric Std for D03 Valve 5 x 0.80 x.63 dp BSP* & etric Subplate 10 x 1.50 SHCS ST 1/2" NPTF "T" Port CA Sun T-10A CODE G DA Common C10-2 03G ISO 4401-03-02 NFPA T3.5.1-D03 SD SAE 8 6 ND NPTF 1/2" 1/4" BD BSPP 1/2" 1/4" TD BSPT 1/2" 1/4" D ETRIC 18 10 91

5.02.03 anifolds & Valve Packs D03 Subplate Relief - Nominal 3/4 (See 5.99.01 for Relief Cartridges) Aluminum D03 Side Ported Subplate SAE 12 Ports & T-10A Relief Example: A03GSPSFCA RELIEF CAVITY D03 Valve 10-24 NC x.63 dp SAE & NPT Subplate 3/8"-16 SHCS SP Side Ported only etric Std for D03 Valve 5 x 0.80 x.63 dp BSP* & etric Subplate 10 x 1.50 SHCS ST 3/4" NPTF "T" Port CA Sun T-10A CODE G DA Common C10-2 03G ISO 4401-03-02 NFPA T3.5.1-D03 SF SAE 12 6 NF NPTF 3/4" 1/4" BF BSPP 3/4" 1/4" TF BSPT 3/4" 1/4" F ETRIC 27 10 92

anifolds & Valve Packs D05 Subplate Relief - Nominal 1/2 5.03.01 (See 5.99.01 for Relief Cartridges) Aluminum D05 Side Ported Subplate SAE 8 Ports & T-10A Relief Example: A05GSPSDCA RELIEF CAVITY D05 Valve 1/4"-20 NC x.75 dp SAE & NPT Subplate 3/8"-16 NC SHCS SP Side Ported only etric Std for D05 Valve 6 x 1.00 x.75 dp BSP* & etric Subplate 10 x 1.50 SHCS ST 1/2" NPTF "T" Port CA Sun T-10A CODE G DA Common C10-2 05G ISO 4401-05-04 NFPA T3.5.1-D05 SD SAE 8 6 ND NPTF 1/2" 1/4" BD BSPP 1/2" 1/4" TD BSPT 1/2" 1/4" D ETRIC 18 10 93

5.03.02 anifolds & Valve Packs D05H(E) High Flow Subplate w/relief - Nominal 3/4 (See 5.99.01 for Relief Cartridges) Aluminum D05H Side Ported Subplate SAE 12 Ports & T-3A Relief Example: A05HSPSFEE RELIEF CAVITY AND PILOT PORT OPTIONS D05 Valve 1/4"-20 NC x 0.75" dp SAE & NPT Subplate 3/8"-16 SHCS SP Side Ported only etric Std for D05 Valve 6 x 1.00 x.75" dp BSP* & etric Subplate 10 x 1.50 SHCS ST 3/4" NPTF "T" Port DE Common C10-2 CODE X & Y G EE Sun T-3A 05H 05E (SA Standard) NFPA T3.5.1-D05 Alt B ISO 4401-05-05 (ERO) NFPA T3.5.1-D05 Alt A SF SAE 12 6 6 NF NPTF 3/4" 1/4" 1/4" BF BSPP 3/4" 1/4" 1/4" TF BSPT 3/4" 1/4" 1/4" F ETRIC 27 10 10 NOTE: As a Non-Standard Option, no Pilot Ports can beordered by using "05T" for Valve Pattern Code and replacing the "E" at the end of the Part Number an "A". An Example Part Number would be: A05TSPSFEA 94

anifolds & Valve Packs D05H(E) High Flow Subplate w/relief - Nominal 1 5.03.03 (See 5.99.01 for Relief Cartridges) Aluminum D05H Side Ported Subplate SAE 16 Ports & T-16A Relief Example: A05HSPSHGE RELIEF CAVITY AND PILOT PORT OPTIONS D05 Valve 1/4"-20 NC x 0.75" dp SAE & NPT Subplate 3/8"-16 SHCS SP Side Ported only etric Std for D05 Valve 6 x 1.00 x.75" dp 1" BSP* & etric Subplate 10 x 1.50 SHCS ST NPTF "T" Port on Bottom only GE Sun T-16A CODE X & Y G HE Common C16-2 05H 05E (SA Standard) NFPA T3.5.1-D05 Alt B ISO 4401-05-05 (ERO) NFPA T3.5.1-D05 Alt A SH SAE 16 6 6 NH NPTF 1" 1/4" 1/4" BH BSPP 1" 1/4" 1/4" TH BSPT 1" 1/4" 1/4" H ETRIC 33 10 10 NOTE: As a Non-Standard Option, no Pilot Ports can beordered by using "05T" for Valve Pattern Code and replacing the "E" at the end of the Part Number an "A". An Example Part Number would be: A05TSPSHGA 95

5.04.01 anifolds & Valve Packs D07 Subplate Relief - Nominal 3/4 (See 5.99.01 for Relief Cartridges) Aluminum D07 Side Ported Subplate SAE 12 Ports & T-3A Relief Example: A07GSPSFEE RELIEF CAVITY AND PILOT PORT OPTIONS 07G SF SAE 12 6 6 ISO 4401-07-06 NF NPTF 3/4" 1/4" 1/4" NFPA T3.5.1-D07 BF BSPP 3/4" 1/4" 1/4" TF BSPT 3/4" 1/4" 1/4" F ETRIC 27 10 10 3/8"-16 NC x 1.00" dp D07 Valve 1/4"-20 NC x 0.75" dp SAE & NPT Subplate 3/8"-16 NC SHCS 10 x 1.50 x 1.00" dp etric Std for D07 Valve SP Side Ported only 6 x 1.00 x.75" dp BSP* & etric Subplate 10 x 1.50 SHCS ST 3/4" NPTF "T" Port DE Common C10-2 CODE X & Y G EE Sun T-3A 96

anifolds & Valve Packs D07 Subplate With Relief - Nominal 1 (See 5.99.01 for Relief Cartridges) 5.04.02 09/2016.A 2.81 Aluminum D07 Side Ported Subplate SAE 16 Ports & T-16A Relief Example: A07GSPSHGE RELIEF CAVITY AND PILOT PORT OPTIONS SH SAE 16 6 6 ISO 4401-07-06 NH NPTF 1" 1/4" 1/4" NFPA T3.5.1-D07 BH BSPP 1" 1/4" 1/4" TH BSPT 1" 1/4" 1/4" H ETRIC 33 10 10 3/8"-16 NC x 1.00" dp D07 Valve 1/4"-20 NC x 0.75" dp Subplate 3/8"-16 NC SHCS 10 x 1.50 x 1.00" dp etric Std for D07 Valve SP Side Ported only 6 x 1.00 x.75" dp BSP* & etric 1" Subplate 10 x 1.50 SHCS ST NPTF "T" Port on Bottom only GE Sun T-16A CODE X & Y G HE Common C16-2 07G SAE & NPT 97

5.05.01 anifolds & Valve Packs D08 Subplate Relief - Nominal 1 (See 5.99.01 for Relief Cartridges) Aluminum D08 Side Ported Subplate SAE 16 Ports & T-3A Relief Example: A08GSPSHEE RELIEF CAVITY AND PILOT PORT OPTIONS D08 Valve 1/2"-13 NC x 1.25" dp SAE & NPT Subplate 3/8"-16 SHCS SP Side Ported only etric Std for D08 Valve 12 x 1.75 x 1.25" dp 1" BSP* & etric Subplate 10 x 1.50 SHCS ST NPTF "T" Port on Bottom only DE Common C10-2 CODE X & Y G EE Sun T-3A 08G ISO 4401-08-07 NFPA T3.5.1-D08 SH SAE 16 6 6 GE Sun T-16A NH NPTF 1" 3/8" 1/4" BH BSPP 1" 3/8" 1/4" TH BSPT 1" 3/8" 1/4" H ETRIC 33 14 10 98

anifolds & Valve Packs D08 Subplate Relief - Nominal 1-1/4 5.05.02 (See 5.99.01 for Relief Cartridges) Aluminum D08 Side Ported Subplate SAE 20 Ports & T-16A Relief Example: A08GSPSIGE RELIEF CAVITY AND PILOT PORT OPTIONS D08 Valve 1/2"-13 NC x 1.25" dp SAE & NPT Subplate 1/2"-13 SHCS SP Side Ported only etric Std for D08 Valve 12 x 1.75 x 1.25" dp BSP* & etric Subplate 12 x 1.75 SHCS ST 1 1/4" NPTF "T" Port GE Sun T-16A CODE X & Y G HE Common C16-2 08G ISO 4401-08-07 NFPA T3.5.1-D08 SI SAE 20 6 6 NI NPTF 1 1/4" 3/8" 1/4" BI BSPP 1 1/4" 3/8" 1/4" TI BSPT 1 1/4" 3/8" 1/4" I ETRIC 42 14 10 99

5.99.01 07/2010.B anifolds & Valve Packs PILOT OPERATED RELIEF S Relief Valves CARTRIDGE DIENSIONS INSTALLATION DIRECT ACTING RELIEF S CAPACITY ODEL CODE CAVITY a CARTRIDGE DIENSIONS b L C INSTALLATION TORQE (lb/ft) 12 GP RDBA - LAN T - 162A 1.22 3/4 2.11 2.17 25/30 25 GP RDDA - LAN T - 10A 1.56 7/8 2.38 2.44 30/35 50 GP RDFA - LAN T - 3A 1.88 1 1/8 2.50 2.56 45/50 100 GP RDHA - LAN T - 16A 2.44 1 1/4 3.25 3.31 150/160 200GP RDJA - LAN T - 18A 3.13 1 5/8 3.94 4.07 350/375 Note: Sun s stainless steel passivated product line is growing. If you are interested in a stainless option for a model which is not shown please contact Lynch Fluid Controls Inc. 100