SUMINITURE SIZE LIMIT SWITCHES QL (Z4) Limit Switches High precision micro limit switches with excellent environmental protection. Quickly upgraded to limit switches with lamps by mounting an LED lamp socket. FETURES. Subminiature design The size of the actual unit is approximately /0 in the case of the plunger model and approximately /6.5 in the case of the arm model, that of the Z5 Limit Switch. Large-scale miniaturization has been achieved. Ideal for miniaturized machinery designs or highly accurate miniaturized machines.. lamp can be easily added for operations checks n exposed terminal type model combined with a socket with cord for the builtin LED lamp (sold separately) easily become a limit switch with lamp. PRODUCT TYPE Convenient for maintenance such as operations checks. QL exposed terminal type Socket with LED lamp. With appropriate O.T. range display The arm model has a convenient appropriate O.T. range display for attachment adjustment work. This should be set so that the operations display board s indicated protrusion winds inside the protrusion on the axle receptor, permitting use under optimum conditions. 4. Terminal uses both solder and tab (#0) 5. O.P. accuracy of ±0.mm (O.P. repeated accuracy initially ±0.0) achieved ttachment accuracy improved greatly. The plunger model has achieved a high O.P. repeated accuracy of within 0.0mm through the development of a unique switch mechanism and a standard attachment surface on the upper surface of the unit (a surface with no slants.) lso, through a unique mechanism that permits adjustment of the O.P. in each individual product at the time of assembly, an O.P. accuracy of ±0.mm.00inch can be safeguarded between lots, so that almost no operating position adjustment is required during either attachment or replacement. 6. subminiature limit switch with a great stroke margin (O.T./T.T.) The T.T. has been enlarged by using a switching mechanism by coil spring for QL. 7. Long life The unit has a long mechanical life of minimum 0 7 times and a long electrical life of min. 0 5 times (5, 50V C resistance load) by means of a silver alloy contact with excellent solvent-proof characteristics and a guaranteed wiping operation that possesses two hinges and switching method by coil spring.. mechanism with excellent environmental protection protective construction equivalent to IEC IP64 The actuator has an axle seal with special packing, and the main case and terminals have both a waterproof ring and an epoxysealed mechanism. lso, the entire mechanism is water-proof due to the optional socket. Socket with cord type... IP64 equivalent sturdy, shockproof construction The body uses die-cast zinc, and the actuator uses stainless steel. Moreover, shock absorbers have been added to lessen the shock during plunger release. TYPICL PPLICTIONS ny application where compactness, density, and robustness, such as subminiaturized machines and plant machinery, is required.. Switch body ctuator Exposed terminal type L socket type* Type with socket and cord* Push plunger Z400 Z460 Z470 Roller plunger Z400 Z460 Z470 Cross roller plunger Z400 Z460 Z470 Roller arm Z4004 Z4604 Z4704 djustable rod Z4007 Z4607 Z4707 djustable roller arm Z400 Z460 Z470 Notes) L socket type (roller arm) pprox. /0 r Plunger model QL Operating display board O.T. exceeded O.T. exceeded QL limit with lamp LED lamp ppropriate range Insufficient O.T. range ppropriate range. *L socket type or type with socket and cord is combination of; L socket type = Exposed terminal type + L socket Type with socket = Exposed terminal type + Socket with cord.ul recognized, CS certified type available. When ordering, add suffix 9 to part No.. (For the type with socket and cord, only UL recognized type available with suffix 9 to the part No.) U L 45
QL (Z4). ccessory -) Socket without LED Notes) pplicable limit switches Specifications Part No. L socket Socket with cord ( m) Z07 Exposed terminal types Socket with cord ( m) Z7 Socket with cord ( m) Z7 Socket with cord (5 m) Z57 -) Socket with LED pplicable limit switches Lamp connection Lamp rating Part No. 6V DC Z076 Normally open connection V DC X076 Exposed terminal types 4V to 4V DC Z076 6V DC Z076 Normally closed connection V DC Z076 4V to 4V DC Z076. Types with 4-4V DC lamp rating are recommended for PC input use.. The following cord lengths are also available and lot-produced upon request. length m 6.56ft. m 9.4ft. 5m 6.404ft. STNDRDS Part No. Z 7 6 Z 7 6 Z 5 7 6 The 5th digit (boxed) of product code denotes the length of cord. Numerals come in the asterisked (*) digits, which show the lamp specifications. The 7th digit: : N.O. connection, : N.C. connection The 9th digit: None: DC4-4V, : V DC, : 6V DC Standards pplicable product Part No. File No. : E UL recognized product Ratings : 5 50V C Product type : ll products File No. : LR550 dd 9 to the end of the part No. CS certified product Ratings : 5 50V C Product type excluding cord socket models. : ll products SPECIFICTIONS. Contact Rating Rated control voltage 5V C 50V C 0V DC 5V DC Resistive load (cos φ]) Inductive load (cos φ]0.4). Contact Characteristics 5 5 5 0.4 0. Contact arrangement From C Initial contact resistance, max. 50 mω (y voltage drop 5 to 6V DC ) Contact material Silver alloy Initial insulation resistance (t 500V DC) Min. 00MΩ etween non-consective terminals 000 Vrms for min Initial breakdown voltage etween dead metal parts and each terminal 500 Vrms for min etween ground and each terminal 500 Vrms for min Shock resistance In the free position Max. 00 m/s {pprox. 0G} (djustable rod type and adjustable roller In the full operating position arm type: Min. 00m/s {pprox. 0G} Vibration resistance Expected life (min. operations) Mechanical Electrical Protective construction IEC Switch body IP64 IP65 IP66 Note) For the switch proper, protect its terminals. L socket type p Type with socket and cord 0 to 55 Hz, double amplitude of.5 mm 0 7 (at 0 cpm) 0 5 (at 0 cpm, 5 50V resistive load) 0 to +60 C 4 to +40 F Max. 95% R.H. 0 cpm mbient temperature mbient humidity Max. operating speed. Operating characteristics Characteristics Movement Differential Operating Force [O.F.] Release Force Pretravel [P.T.], max. Overtravel [O.T.], min. [M.D.] Totaltravel [T.T.], min. ctuator (N{gf}) max. [R.F.] (N{gf}) min. Push plunger 6.6 {700} 0.69 {70}.09 0.5.006 max. 4.57 Roller plunger 6.6 {700 0.69 {70}.09 0.5.006 max. 4.57 Cross roller plunger 6.6 {700} 0.69 {70}.09 0.5.006 max. 4.57 Roller arm 4.4 {450} 0.4 {5} 5 ± 0 djustable rod 4.4 {450} to. {} 0.4 {5} to 0.06 {6} 5 ± 0 djustable roller arm 4.4 {450} to.0 {05} 0.4 {5} to 0. {} 5 ± 0 Note) For the operating characteristics, refer to the TECHNICL INFORMTION. 4. Protective characteristics 5. LED rating Rated operating voltage Operating voltage range Internal resistance 6V DC 5 to 5V DC.4kΩ V DC 9 to V DC 4.7kΩ 4 to 4V DC 0 to 55V DC 5kΩ 46
QL (Z4) DT. Life Curve No. of operations (0 4 ),000 900 00 700 600 500 400 00 00 00 0 0 DIMENSIONS. L socket type Push plunger type Z460 Operating rate: 0 cpm 50 V C Resistive load 4 5 pplied load () max.(p.t.) 5.4.09.606 7.±0..677±.00 7..4.465.9 M socket.5 (5) (.94) (.5) (.0).0±.00-4.5 dia. -.77 4±0..55±.00.95. ctual load life curve (relay coil load) No. of operations (0 4 ) 4 dia..55.5 dia. stainless steel plunger.6.06 (Relay coil load),000 500 M (P=.5) head section M hexagon nut.5.6 0 0.5 (NK) (HC) 5 50 60 700 (HP) (HG) (VC0) (FC-0) (FC-5) (FC-00) Various relay loads (V) Note: The FC magnetic contactor series is 00 V C. The K is Form C 4 V DC type. Roller plunger type Z460 max.(p.t.).09 5.5±0..004±.00 WIRING DIGRMS.9 7..4.465 5.4.606 M socket 4±0..55±.00.5 (5) (.94).95 (.5) (.0).0±.00-4.5 dia. -.77 QL COM N.C. N.O. 4 dia..55 0.5. dia..4.50 dia. stainless steel roller.5.6.6.06 M (P=.5) head section M hexagon nut tolerance: ±0.4 ±.06 Cross roller plunger type Z460 djustable Rod type max.(p.t.).09 5.5±0..004±.00.9 7..4.465 5.4.606 M socket 4±0..55±.00.5 (5) (.94).95 (.5) (.0).0±.00-4.5 dia. -.77 4 dia..55 0.5. dia..4.50 dia. stainless steel roller.5.6.6.06 M (P=.5) head section M hexagon nut Roller rm type Z4604 (.) PT 5 ± (.7).5. dia. 6.49.50 dia. stainless steel roller.60 M4 arm R5 M4 arm fixing fixing nut (with hexagonal holes) 4±0..55±.00 4..0±.00.9 -.77±.00 dia. M(P=.5) head section M.5 (etween side 5 distance ).95.94 (.5) (.0) djustable Roller rm type 4.5.57.4.476 M socket.±.500±.09 5.± 7 min..±.09.06.±.5±.09.6 tolerance: ±0.4 ±.06 PT 5 ±.6 dia..0 dia. stainless rod Presettable at any angle 5 ( in the 60 range ).97 M4 rod fastening plate screw Rod fastening plate Z4607 (.5) (.5) djustable length rod (500) (.94.97) 4.5 Mounting metal.57 M6 mounting metal fastening.4 screw.0±.00.476 with hexagonal -.77±.00 dia. holes 4..9 4±0..55±.00 M(P=.5).5 head section M 5 M socket (etween side.95.94 distance ) (.5) (.0) 7.±.469±.09 (45.6) (.795).6 Z460 PT 5 ± 5 44.6±.5. dia. (.).49.50 dia. (.7).756±.09 4.6± stainless steel roller 5.9±.6±.09 Presettable at any angle 6 ).4±.09 in the 60 range.60 djustable.9± length rod.95±.09 M4 arm fastening plate screw (5~55) (.94~.65) rm fastening plate ( M(P=.5) 4..0±.00.9 -.77±.00 dia. head section M (etween side distance ) 4±0..55±.00.95 (.5).5 5.94 (.0) 4.5.57.4.476 Mounting metal M6 mounting metal fastening screw with hexagonal holes M socket.5.059 (46.6) (.5).6 tolerance: ±0.4 ±.06. Exposed terminal type Push plunger type Z400 max. (P.T.) 5.4.09.606 7.±0..9.677±.00 7..4.465.7.4.0±.00 -.77±.00 dia. 4 dia..55 dia. dia..5 stainless steel plunger.6.06 4±0..55±.00 Note) The following types are also available. Roller plunger type: Z400 Cross roller plunger type: Z400 Roller arm type: Z4004 djustable rod type: Z4007 djustable roller arm type: Z400.6 -quick connecting terminal (#0).Socket with cord type Push plunger type Z470 lack COM Red NC White NO max. (P.T.) 5.4.09.606 7.±0..677±.00 7..465.9.4.0±.00 -.77±.00 dia. 4 dia..55 dia. 7.0.669 0.77 M mounting screw pprox. 000 Vinyl cabtire cord.5 9.70 (VCTF) 0.75 E-wire 4.55 ±.5±.079 Note) The following types are also available. Roller plunger type: Z470 Cross roller plunger type: Z470 Roller arm type: Z4704 djustable rod type: Z4707 djustable roller arm type: Z470.6.06 dia..5 stainless steel plunger.6 tolerance: ±0.4 47
QL (Z4) CCESSORIES L socket 0.94.6 Terminal case Socket 5.97 Terminal body Terminal receptacle Hexagonal nut.5 Terminal number Terminal COM N.C. N.O. Rubber packing t=0.5±0. M.5 Head section M dia. dia. (.5) (.0) tolerance: ±0.4 ±.06 Socket with cord Socket body (t=0.5±0.) 6.5.650 pprox..079 000 9.70 ±.5±.079 0±.77±. 5.97.7.4.95 Z07 9.5.74 Terminal number color Terminal (lack) COM R (Red) N.C. W (White) N.O. tolerance: ±0.4 ±.06 Socket with LED LED lamp Socket body (t=0.5±0.) 6.5.650 pprox. 000.079 9.70 ± 0±.5±.079.77±. Rubber packing Socket 5.97 9.5.74.7.4.95.5 max..059 LED (Red)..50..50 Z076 Terminal number color Terminal (lack) COM R (Red) N.C. W (White) N.O. tolerance: ±0.4 ±.06 LMP LIGHTING CIRCUIT. Load at N.O. side Using the normally open connection type, the LED will be turned on when the switch is in the free position. When the switch is on, the LED will be turned off. LED. Load at N.C. side Using the normally closed connection type, the LED will be turned off when the switch is in the free position. When the switch is on, the LED will be turned on. Load N.O. N.C. COM Notes). Keep possible leakage current (see the CU- TIONS ) in mind in order to prevent the load from malfunctioning.. Types with the 4-4V DC lamp rating are recommended for sequencer input use.. Connect the red and black leads to the positive and negative terminals, respectively, for the N.C. type, and the white and black leads to the positive and negative terminals, respectively, for the N.O. type. Load N.O. COM LED N.C. + DC power source + DC power source 4
QL (Z4) MOUNTING METHOD L socket type connection method. fter loosening the L socket fastening screws, grasp the terminal cover and pull it away from the switch body.. Remove the from the terminal block. (Remove with the terminal receptacle.) Pull away from the body. 7. fter the terminals have been properly crimped in the terminal body, insert the body into the terminal case. (When inserting the body, be careful not to block the hole for the fastening screw with the wires.) ttaching the socket with cord. pply the rubber packing over the terminals, then insert the L socket into the switch body. Turn counterclockwise. Terminal receptacle. Loosen the hexagonal nut and remove the rubber bushing and washer from the inside. Turn counterclockwise.. Temporarily screw in the fastening screw through the terminal body, then insert the washer and rubber bushing into the cord opening. pply the hexagonal nut and tighten it with a wrench or pliers.. Screw the socket into the switch body and tighten it. 4. Decide which direction the cord outlet is to face and strip the sheath accordingly. 5. fter passing the applicable cord through the hexagonal nut, bushing, and washer in that order, pass the cord through the terminal case. 6. fter stripping the cord sheath, insert the corresponding wires into the grooves of the terminal body up to the wire stop, then crimp the terminal receptacle over the wires with a pair of pliers. 9. pply the rubber packing over the terminals, then insert the L socket into the switch body. 0. Tighten the into the switch body. Clockwise direction Mounting The QL Limit Switch is manufactured with a very small variation in the distance between the datum plane and the operating point. When the operating point has been accurately established and the mounting position clearly determined, two M4 bolts should be used securely fastening the switch. Operating position Mounting datum plane Terminal body connection diagram Terminal receptacle Mounting plate M4 fastening bolts Lead wire Lead wire stop Terminal body Clockwise direction 49
QL (Z4) CORD OUTLET DIRECTION ND SHETH STRIPPING DIMENSIONS The cord outlet direction is selected from one of the four drawings below, and the cord is stripped to match the desired direction () () () (4) QL Standard Packaging condition Note: The stripping of the cord is based on a length for dimension as standard and should be stripped accordingly. L socket direction Terminal () and () direction are aligned. Terminal () and () direction are aligned. Terminal () and () direction are aligned. Terminal () and () direction are aligned. sheath stripping dimensions To () 6 (NO, NC) To ().60 To () (COM).66 To () 6 (COM) To ().60 To () (NO).66 4 (NC).55 4 (COM) To ().55 To () To () 6 (NO.NC).60 To () (NC).66 6 (COM) To ().60 To () 4 (NO).55 pplicable wire Wire name Vinyl cabtire cord (VCTF) pplicable wire Conductor Wire strand Finished outside diameter 0.75 mm -wire 6.6mm.6 inch dia. -wire 7.mm. inch dia. CUTIONS. lthough QL limit switches have large over-travel (O.T.), excessive O.T. will cause wear and change the switch s characteristics. Specifically, where there is a need for long life, it is recommended that the proper O.T. should be used.. When the operating object is in the free condition, force should not be applied directly to the actuator.. Use QL accessories when mounting and wiring QL limit switches to maintain proper characterisrics. 4. In order to maintain high reliability under practical conditions of use, the actual operating conditions should be checked periodically. 5. The use of these switches under the following conditions should be avoided. If the following conditions should become necessary, we recommend consulting the factory. Use where there will be direct contact with organic solvents, strong acids or alkalis, or direct exposure to their vapors. Use where flammable or corrosive gases exist. ecause these switches are not of water resistant or immersion-proof construction, their use in water or oil should be avoided. lso, locations where water or oil can normally come in contact with the switch, or where there is an excessive accumulation of dust, should be avoided. 7. Socket with LED ) The OFF condition leakage current at each voltage is as follows. Rated operating voltage 6V V 4V 4V 4 to 4V DC.6m.m V DC.6m 5.m 6V DC.5m 5.6m ) Reversed polarity wiring will not damage the LED, however, it will not work properly. 40