HL360 Loader Parts Manual Parts Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF GEHL OR IT S SUCCESSORS. GEHL AND IT S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. GE-P-HL360
" Form 902370 ~ Z ~ [Q1, ~ (g] ~ :J I W SERVICE PARTS MANUAL l!i
HL360 - INTRODUCTION TABLE OF CONTENTS Page Introduction... 3 Frame... 4-5 Hydrostatic Pump Drive Idler... 5 Axles & Drive... 6 Load Arms... 7 T-Bar Console &, Controls... 8 Hydrostatic/ Hydraulic Controls... 9 Hydrostatic Transmission... 10 Hydraulic Cylinders... II Hydraulics System... 12-13 2-Spool Control Valve... 14 3-Spool (Auxiliary) Control Valve... 15 Hydraulic Motor... 16 Gear Pump...'... 17 Electrical System... 18 Auxiliary Hydrualics Kit (3 Spool)... 19 Accessories... 20 Optional Attachments... 21 Engine & Controls... 22 Decal Locations... 23-24 Numerical Index...,... 25-26 Mr. Dealer: Give complete information when ordering service parts. Always give complete part number and also complete part description. The model number and serial number of the unit should always be given. All cap screws or bolts, called-out in the parts lists, are Grade 5, Cadmiun Plated unless otherwise noted. Hexagon nuts, for Grade 5 cap screws or bolts, are Grade B. Hexagon nuts for other cap screws or bolts are Grade A unless otherwise noted. Numbers for this unit are stamped on a plate which is located on the left Riser below the Cross Frame Support. "Right" and "Left" are determined from a position sitting on the seat and looking forward. From this position, the Traction T-bar is the left-hand Control and the Lift/Tilt T -bar is the right-hand Control. Gehl Company reserves the right to make changes or improvements in the design or construction of any part without incurring the obligation to install such changes on o any unit previously delivered. IMPORTANT HARDWARE NOTICE Common hardware, such as nuts, cap screws, etc., are listed in the parts list but NOT illustrated. Hardware listed, is for mounting purposes and NOT included when the part is ordered for replacement. The following abbreviations are used in the parts lists: CB HHCS HHMS NF CN HLN HN LW PW 0.0. - Carriage Bolt - Hexagon Head Cap Screw - Hexagon Head Machine Screw - National Fine (Thread) - Castellated Nut - Hexagon Lock Nut - Hexagon Nut - Lock Washer - Plain Washer - Outside Diameter 3
HL360 - FRAME 20 23 ~ ( I. 2 ~8 16 21 22 Part Number - DO IMPORTANT: ~rdek~ference Numbers. NOT use IllustratIon. 4
HL360-FRAME Part Part Name Req. I 9H300 Hair Pin Cotter... I 2 061859 Seat... I 650032 HHCS 5/16 x 1/2............ 4 3 068313 Foot Guard... I 4 068329 Seat Belt... I 650332 HHCS 7/16 x 3/4... 2 (2) 7/16 HN 653015 5 068330 Seat Belt Extension............. 2 6 600449 Fuel Filter..................... I 7 603822 Barb Fitting... I 8 603835 Gas Filler Cap... I 9 603836 Gasket I x 16.................. 2 10 603837 Gasket I x 22.................. 2 II 603847 Seat Pan... I Part 12 603857 13 603858 14 603875 15 603876 16 603877 17 603900 18 603916 19 603917 20 603922 21 603936 22 603938 23 603939 24 660004 25 660005 Part Name Req. Gas Line Hose - Rear........... I Gas Line Hose - Front.......... I Grill...... I Oil Reservoir... I Gas Tank... I Clamp... 4 Fender - Right................. I Fender - Left... I Overhead Guard................ I Cover...... I Frame... I Grill Pin... 2 Pipe Plug - 1/2................. I Pipe Plug - 3/4................. I HL360 - HYDROSTATIC PUMP DRIVE IDLER Part Part Name Req. 603825 Disengage Pulley.... 650850 HHCS 1/2 x 2-3/4.... (I) 1/2 HN 653018 - (I) 1/2 HLN 650806 2 603861 Throw-out Spring.... 650095 HHCS 7/16 x 1-1/4.... (2) 7/16 HN 653015 - (2) 7/16 PW 654046 3 603927 Throw-out Lever - Front.... 4 603928 Throw-out Lever - Rear.... 655008 Cotter Pin I /8 x I-I /4.... Part Part Name Req. 5 603929 Adjustment Bracket.... 6 603930 Pulley Arm.... (Contains One Grease Fitting) 650850 HHCS 1/2 x 2-3/4.... (I) 1/2 HN 653018 7 603931 Bushing.... ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS 5
HL360 - AXLES & DRIVE Left /Rear 1 5 " Left Front Part I 042162 2 042163 3 042285 4 045582 5 069084 6 603777 603775 7 603821A-B 8 603824 9 603830 10 603834 Part Name Req. Bearing Cup...,.. 8 Bearing Cone... 8 Chain (N o. 60) of 50 Links Including One (500160) Connector Link.. 2 Valve Stem... 4 Chain (N o. 60) of 50 Links Including One (500160) Connector Link.. 2 Drop Center Wheel 12:00 x 5... 4 (For Standard 15.70 x 12 Chevron Tire) Drop Center Wheel 12:00 x 74... 4 (For Optional 23 x 8.50 Sure Grip Lug Tire) Drive Motor... 2 Axle Seal... 4 Gasket... 4 Lug Nut...,... ;. 20 II 12 13 14 15 16 17 18 19 20, Part Part Name Req. 603859 Hydraulic Hose - Left... 2 603860 Hydraulic Hose - Right.o....o.o.o 2 603864 Axle... 4 (Includes Wheel Studs) 655046 Cotter Pin 5/32 x 1-3/4... 4 (4) 7/8 CN 653090 603865 Driven Sprocket... 4 603866 Drive Sprocket... 2 603902 Axle Hub.o.o...o.o.o...o.o...o.o.o.o.o.o... 4 (Includes Bearing Cups) 603932 Grommet... 4 603933 Washer.... 4 603940 Fitting... 4 603950 Wheel Stud... 20 A To order Drive Motor Seal Kit, specify Part #603901. B See page 16 for Components. ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS 6
HL360 - LOAD ARMS I I I I ~ \ ~- et ",- 18 L / 0 _ ~ )i;===d- 18 16 9" / / " " " \\~ // // ~~f. ~~rt Part Name R~~: ~ " / / 8 603798 Clamp........................ 4 8.,,;L/"", 1/91!109~ 6660g3338~3~rl Lift Attachment Cylinder. Bracket..................... 2 I e-, Attachment Pin............. 2 '- 6038518 Tilt Cylinder - Left............. I -----------JvL, 13 6038528 Tilt Cylinder - Right............ I Part ------~ 14 603878 Oil Line 1/20.0.... I 11 15 603879 Oil Line 1/20.0.... I Part Name Req. 16 603880 Hydraulic Hose... 4 17 603920 Lift Cylinder Lock.............. I I 9H300 Hair Pin Cotter............... 3 18 603925 Pivot Pin 3/4 x 4-1/4........... 10 2 051387A Dust Plug... I 19 603934 Pivot Pin 3/4 x 4-1/4... 2 3 056080A Male Quick - Disconnect........ I 20 603937 Load Arm..................... I 4 OS6081A F.e ale-quick-disconnect... I (4) 3/8 HN 65JOIO 5 056104A "t C~p..................... I A Included Only on Loaders equipped with 3-Spool 6 057655A Ipe Fitting.................... 2 Control Valve and Auxiliary Hydraulics. 7 603795A Auxiliary Oil Line.............. 2 8 See page II for Components. ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS 7
HL360 - T-BAR CONSOLE & CONTROLS 8 5 Part Part Name Req. I AI62 Spring... 2 2 054202 Ball Joint...................... 4 (3) 3/8 NF HLN 650840 3 062098 Pivot Ball Plate - Left...,... ~ I 4 062102 Friction Bar Spacer............. 2 5 064151 Control Console.......... I 650448 HHCS 1/4 x 3/4... 2 650486 HHCS 5/16 x 3/4... 5 650490 HHCS 3/8 x 3/4... 2 (2) 1/4 HLN 650803 - (4) 5/16 HLN 650804 (2) 3/8 HLN 650805 - (4) 1/4 PW 654002 (4) 5/16 PW 654004 - (2) 3/8 PW 654006 (I) 5/16 LW 654024 6 064152 T-bar Guide Plate........... I 650486 HHCS 5/16 x 3/4...... 3 (3) 5/16 PW 654004 - (3) 5/16 LW 654024 7 068284 Control Lever - Right.... Part Part Name Req. 8 068287 Control Lever - Left... I (2) 5/8 HN 653021 9 068289 Friction Bar... I (2) 5/16 PW 654004 - (2) 5/16 HLN 650804 10 068291 Friction Bar - Right... I II 068292 Positive Stop... I 650533 HHCS 3/8 x 1-1/2... 2 (2) 3/8 HN 653010 12 068299 Lift/Tilt T-bar Guard.... 650486 HHCS 5/16 x 3/4... 3 (2) 5/16 HLN 650804 - (3) 5/16 PW 654004 (I) 5fl6 LW 654024 13 068302 Pump Control Rod............. 2 (2) 3/8 NF HN 650552 14 068303 Side Trim - Right..... 15 068304 Side Trim - Left...,.... 16 068305 T-Bar Cover Trim.... " " 8 ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS
HL360 - HY DROSTATIC/HYDRAU LIC CONTROLS... ~~--~~::~~paalr"ttlnumber-do IMPORT.. ANT t' ation Order Referenc by e Numbers. NOT use IlJus r -~:;.".r~ SS4eerriai #2061 Used before 0(j"o.0. 0 / --- 0,,/,, 0 o 0..',/,'. 0 a / / 0,/ 0 16 9 :0 Part Part Name d.... Bucket Control Ro.... 068294 NF HN 650552 I Rod.... (2) 3/ 8 om (Lift) Contro 2 068297 (I) 3/8 ~~ HN 650552. Req. Req. ~of. ~~t Part Namo... i o. 90 0 Elb~w...,~. iii x 60... 1 3 603792 Hydmuhc Ho... 1 4 603793 Hose Clamp. '(i~spool)... ".. 2 5 603794 Conteol Valvo............. 4 6 603797A "T" Fitting... :.... ~ ~i:~~ C(~;:~ ~;,:. s~;:~\ ~;060)....... 4 HHCS 5/16 x 2 650577 16 HN 653007......... 2 (4) 5/. Sheave....... 5 3 Dnve b... 2 9 6038 Sheave Hu... :.... 10 603:~~ Cam... i.. S~;ia I #2061) 2 II 603 (Used be ore.... 60 4247 Cam... 'f". 'S;;ial #2060) 2 (Used a ter........... 4 tral Return......... 12 603863 Ne~HCS 5/16 x 3/4.... 650025 6 HN 653007.......... 4 (4) 5/ I Hydcaulic Ho". ;';;,;;on..... ; 13 603884 Hyden'tatic Tmn,... I 14 603914c Console.............. 15 603918 Mounting Plato s ;~1.#2061) 16 603919 (Used before er..... 604246 Mounting Pla~e ;i~i #2060) 4 (Used after e /2.... HHCS 1/2 x I-I. 650453 653018.... 2 (4) 1/2 HNtral Return Spring... : :... I 17 60392 6 Neu Valve Plate... i....... 2 18 603935 CB 5/16 x 2-1/... 6~~~/l~~I~ p~~3~~... : i #206ili... 4 19 6039518 (Used-after Sena 14 for componetts~ Serial #2061. A See page 2) required be or 8 c See Only page Two 10 ( fo. r Components. 9
HL360 - HYDROSTATIC TRANSMISSION 24 32 /~~ <((!!); ~~ 5' 33 31 ri ~'~ 15, 29 I 28 Part Part Name Req. 603914 Hydro-Static Pump Assembled.., Consists of: I 056287 Retaining Ring,,,..,.,.,,.,.,,, I 2 060506 Needle Bearing,,,,,..,...,..,. I 3 6020&'4 O-Ring..,',..".,',...,...,',.. 3 4 602085 Plug"...,',..,.,',..,.,", I 5 602086 Pin...,...,',...,...,... I 6 602088A Cylinder Block Kit..,,,,,,..,,,, I 7 602089 Retaining Ring.,,..,.,.,...,,,, 2 8 602090 Trunnion Shaft,,,.,,..,.,.,,... 2 9 602091 Spring Pin..,.,."."...,..,.,' 4 10 602100 Threaded Plug Assembly.,,,,,,, 2 II 602104 Washer...".,",.".,..,.,',.. 2 12 M2108 Shim Pack Kit.,,,..,..,..,,,,, 2 13 662427 Lip Seal.,.,.,',...,...,'" 2 14 602428 Needle Bearing..,,,..,,..,,.,,. 2 15 603331 Gasket...,..,..,.,.,.,,...,,., I 16 603333 Thrust Plate...,..,,,...,.,,,,, I 17 603347 Relief Valve Spring,...,,... '. I 18 603348 Relief Valve Cone ",.,.',... I 19 603350 O-Ring...'".,"',.".,",.,',. I 20 603351 Dowel'Pin.,.,.,"',...,'", I 21 603352 Gerotor.,..,."."..".,',..,. I 22 603353 Charge Pump Housing...,,..,,. I 20 Part Part Name Req. 23 603355 Lip Seal..,... ".,.....,... I 24 603356A Check Valve Kit,,..,...,...,., I 25 603357 O-Ring.,.",..,... 2 26 603358 End Cap... I 27 603359 Roller Bearing... I 28 603360 Swash Plate... I 29 603362 Ball Bearing... I 30 603363 Socket Head Pipe Plug...,... 4 31 603945 Woodruff Key... I 32 604140 Valve Plate - Right... I 33 604141 Pump Shaft.... "."..,... I 34 604142 Plug Assembly..,,.,...,... 1 35 604143 Plug",... "..,... 2 36 604145 Retaining Ring...,...,... I 37 604146A Housing Kit... I 38 604147 Check Valve Spring."...,... 2 39 604148 Check Valve Plug... 2 40 604149 Ball,.,.,,',.,...,...,... 2 41 604150A Charge Pump Kit...,...,... I 42 604151A Relief Valve Kit,.,...,... I A Kit contains only those parts in the quantities illustrated. 22 10
,HL360 - HYDRAULIC CYLINDERS 1 / / r--_,. --- // ---,.,. /, /r-...,. Part I 064331 2 603787A 3 603832A 4 603851A 5 603852A 6 603952 7 603953 8 603954 9 603955 Part Name Req. * Retainer Nut... I Grapple Cylinder - Assembled... I Lift Cylinder - Assembled,... 2 Tilt Cylinder - Assembled - Left.. I Tilt Cylinder - Assembled - Right. I Tilt Cylinder Tube - Left... I Tilt Cylinder Tube- Right... I Cylinder Head...,...... I Piston...,... I lo II 12 13 14 15 Part Part Name Req. 603956 * Cylinder Shaft... 603957 Cylinder Shaft... 603958 Cylinder Tube... 603959 Retainer... 603960 Cylinder Shaft... 603961 Lift Cylinder Tube... A To order Cylinder Seal Kit, specify Part #603833. * Req. listings on a per Cylinder basis. 11
HL360 - HYDRAULICS SYSTEM (Used Before Serial #2011) 2S,Fl 'i'15 6 13 12
HL360 - HYDRAULICS SYSTEM Part Part Part Name Req. Part Name Req. I 048959 Filter Element... I 16 603890 Hose Clamp... 3 2 060333 Shim 1-7/8 x 1-7/8... As Req'd. 17 603906 Fitting... 4 3 061519 Oil Cooler... I 18 603907 90 Fitting... 2 4 062050 Shim 2-1/2 x 3-1/2... As Req'd. 19 603908 90 Fitting... I 5 603826 Reservoir To Pump Hose... I 20 603912 90 Fitting... 2 6 603827 Reservoir to Fitting Hose... I 21 603914A Hydrostatic Transmission... 2 7 603828 Hydraulic Hose 1/2 x 22... 2 22 603924 Manifold... I 8 603855 Hydraulic Hose... I 23 603941 90 Fitting... 3 9 603856 Hydraulic Hose... I 24 603942 Fitting... I 10 603867 Fitting... I 25 603943 Barb Fitting... I II 603871 Oil Filter Housing... I 26 603946 Mounting Plate... I 12 603876 Oil Reservoir... I 27 6039478 Oil Pump... I (U sed before Serial #2061) (U sed before Serial #2061) 604251 Oil Reservoir... 6042488 Oil Pump... (U sed after Serial #2060) (U sed after Serial #2060) 13 603881 Hydraulic Hose... 28 660049 Reducing Bushing 3/4 x 3/8... [4 603888 Check Valve... (Used before Serial #201 [) 15 603889 Pressure Cap... (U sed before Serial #20 II) 604306 Pressure Cap... A See page 10 for Components. (U sed after Serial #20 I 0) 8 See page 17 for Components. ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS 13
HL360-2-SPOOL CONTROL VALVE!/4 ~5 ~6 r I I '~ 3 18 *These Components CANNOT be ordered separately but are available only as a new assembly by part #603797. 14 Part Part Name Req. 603797 2-S pool Valve - Assembled Consists of: I 603891 S pool Screw... 2 2 603892 Shim... As Req'd. 3 603893 Relief Valve Spring... I 4 604152 Lift Check Plug Assembly... 2 5 604153 Lift Check Spring... 2 6 604154 Lift Check Plunger... 2 7 604155 Dust Seal... 2 8 604156 Dust Seal Retainer... 2 650284 HHMS #1024 x 1/4... 4 9 604157 Breather Washer... 2 10 II 12 13 14 15 16 17 18 19 20 Part Part Name Req. 604158 O-Ring... 4 604159 Seat... I 604160 Poppet Assembly... I 604161 Cap Assembly... I 604162 Washer... 4 604163 Spool Spacer... I 604164 Cap... 2 604167 Spool Spring - Center... I 604176 Bushing... 2 604177 Spool Spacer... I 604178 Spool Spring - Center... I ALWAYS GIVE MODEL AND SERIAL NUMBER WHEN ORDERING SERVICE PARTS 14