Product s Information Liftstar Hydraulic Winch Model LS2-600H and PS2 1000H (Dwg. MHP2827) Save These Instructions R Form MHD56360 Edition 3 February 2014 43801729 2014 Ingersoll Rand
Only allow Ingersoll Rand trained technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest Distributor. For additional supporting documentation refer to Table 1 Product Information Manuals on page 2. Manuals can be downloaded from http://www.ingersollrandproducts.com. The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and will invalidate all warranties. Original instructions are in English. Other languages are a translation of the original instructions. Refer all communications to the nearest Ingersoll Rand Office or Distributor. Table 1: Product Information Manuals Publication /Document Publication /Document Product Safety Manual (Non-Man Rider) MHD56250 Product Maintenance Information Manual MHD56361 Product Information Manual MHD56359 TABLE OF CONTENTS Page Dwg. Name Page s Ordering Information...3 Winch Assembly Drawing...4 Winch Assembly s List...5 Disc Brake and Motor Assembly Drawing and s List...6 Reduction Gear Assembly Drawing and s List...7 Hose Connections Assembly Drawing and s List...8 Remote Control Valve Assembly and s List (Optional)...9 Remote Control Valve with ON/OFF Assembly Drawing and s List (Optional)...10 Free Spool Clutch Assembly Drawing and s List...11. (Dwg. MHP2826)...4. (Dwg. MHP2824)...6 (Dwg. MHP2825)...7 (Dwg. MHP2846)...8 (Dwg. MHP3401)...9 (Dwg. MHP2823)...10 (Dwg. MHP2620)...11 2 Form MHD56360 Edition 3
PARTS ORDERING INFORMATION These products are designed and constructed to provide long, trouble-free service. In time it may be necessary to order and install new parts to replace those that have been subjected to wear. For your convenience and future reference, it is recommended that the following information be recorded. Model Serial Date Purchase When ordering replacement parts, please specify the following: 1. Complete model number and serial number as it appears on the data (name) plate. 2. number(s) and part description as shown in this manual. 3. Quantity required. The data (name) plate is located on the product. NOTICE Continuing improvement and advancement of design may cause changes to this equipment which are not included in this manual. Manuals are periodically revised to incorporate changes. Always check the manual edition number on the front cover for the latest issue. Sections of this manual may not apply to your product. The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance, and will invalidate all warranties. Disposal For additional information contact: Ingersoll Rand 20017 72nd Avenue South Kent, WA 98032 USA Phone: (800) 483-4981 or Ingersoll Rand Douai Operations 529, Avenue Roger Salengro 59450 Sin Le Noble, France Phone: (33) 03-27-93-08-08 Fax: (33) 03-27-93-08-00 When the life of the product has expired, it is recommended that it be disassembled, degreased and parts separated as to materials so that they may be recycled. Return Goods Policy Ingersoll Rand will not accept any returned goods for warranty or service unless prior arrangements have been made and written authorization has been provided from the location the goods were purchased. Products that have been modified without Ingersoll Rand approval, mishandled or overloaded will not be repaired or replaced under warranty. A printed copy of the warranty that applies to this product is provided inside the back cover of the product information manual or in some cases the parts manual. Form MHD56360 Edition 3 3
WINCH ASSEMBLY DRAWING 18 3 4 5 1 2 6 47 7 44 43 8 10 37 11 41 36 9 40 11 48 46 5 45 35 8 34 (Dwg. MHP2826) 4 Form MHD56360 Edition 3
WINCH ASSEMBLY PARTS LIST 1 Capscrew 8 4102 2301 35 Guard (power head) 1 9644 0471 2 Lockwasher 8 4520 1006 Guard (short drum) 7644 2141 36 1 End Cover (Standard) 1 9644 2058 Guard (long drum) 7644 2142 3 End Cover (TD-20) 1 9644 2842 37 Capscrew 4 4120 1604 4 Plug 1 6696 2841 40 Wear Ring 2 9618 0058 5 Upright 2 9644 2054 41 Exhaust Washer 5 6760 0303 6 Bearing 1 5080 0016 43 Gear 1 9644 2060 7 Capscrew 4 4102 2501 44 Retainer Ring 1 4770 3050 8 Lockwasher 8 4520 1010 Spacer (188.5 mm [7.42 in.] short) 2 9644 2113 9 Wire Rope Anchor Wedge 1 9644 2079 45 Spacer (344.5 mm [13.6 in.] long) (Standard) 1 9644 2144 Drum (155 mm [6 in.] short) 1 9644 2049 Spacer (344.5 mm [13.6 in.] long) (TD-20) 1 9644 2931 10 Drum (311mm [12.2 in.] long) 1 9644 2089 Spacer (188.5 mm [7.42 in.] short) 9644 2056 46 2 11 Retainer Ring 2 4782 9332 Spacer (344.5 mm [13.6 in.] long) 9644 2143 18 Plug 1 6696 2941 47 Data (Name) Plate 1 66763141-R 34 Capscrew 4 4100 0401 48 Warning Tag 1 71060529 Recommended spares. Form MHD56360 Edition 3 5
DISC BRAKE AND MOTOR ASSEMBLY DRAWING AND PARTS LIST 16 26 14 55 56 14 61 53 58 57 62 59 63 60 64 65 66 67 68 69 83 72 (Dwg. MHP2824) 70 71 14 Plug 2 6511 0441 63 Backup Ring 1 5823 1629 16 O Ring 1 5823 5229 64 O Ring 1 5823 1429 26 Gasket 1 9644 1048 65 Backup Ring 1 5823 1529 53 Brake Housing Cover 1 9647 0112 66 Piston 1 9611 0010 55 Washer 4 4101 0601 67 Spring 12 6919 2232 56 Capscrew 4 4102 3001 68 Adapter, Motor 1 9644 0469 57 Drive Plate 4 6309 2432 69 Capscrew 11 4130 1906 58 Friction Plate 5 6309 2332 70 Lockwasher 2 4520 1012 59 Brake Reaction Plate 1 9611 0012 71 Capscrew 2 4100 3401 60 Splined Hub 1 9644 0470 72 Motor Assembly 1 6400 0144 61 Brake Housing 1 9611 0009 83 Key (Included with Motor Assembly) 1 Contact Factory 62 O Ring 1 5823 1329 Recommended spares. 6 Form MHD56360 Edition 3
REDUCTION GEAR ASSEMBLY DRAWING AND PARTS LIST 24 27 23 22 22 23 27 15 24 26 30 31 28 29 33 25 12 39 14 32 15 38 16 17 13 19 20 21 (Dwg. MHP2825) 12 Retainer Ring 1 4770 0029 25 Spacer 1 9644 2059 13 Bearing 1 5080 0006 26 Gasket 1 9644 1048 14 Plug 1 6511 0441 Reducer Housing (Standard) 1 9644 1007 27 15 Reduction Gear End Cover 1 9644 2010 Reducer Housing (TD-20) 1 9644 1844 16 O Ring 1 5823 5229 28 Needle Bearing 6 5656 2141 17 Oil Seal 1 5801 3430 29 Bearing Ring 6 5636 2041 19 Ring Gear 1 9644 1200 30 Spacer 3 9644 1047 20 Sliding Gear 1 9644 2011 31 Planet Gear 3 9644 1201 21 Bearing 1 5080 0005 32 Planet Gear Support 1 9644 0483 22 Capscrew 3 4132 6306 33 Planet Pin 3 9644 1046 23 Washer 3 4500 1105 38 Bearing 1 5080 0009 24 Capscrew 6 4133 2506 39 Bearing 1 5005 0006 Recommended spares. Form MHD56360 Edition 3 7
HOSE CONNECTIONS ASSEMBLY DRAWING AND PARTS LIST 81 86 80 93 92 86 98 85 82 99 85 86 84 86 91 90 87 85 99 90 94 86 89 86 98 95 96 88 90 (Dwg. MHP2846) 80 Tube Assembly 1 9644 0480 90 Fitting, Adapter 2 6825 0428 81 Tube Assembly 1 9644 0481 91 Tubing 1 9644 0485 82 Fitting 2 6824 8828 92 Fitting 2 6825 0228 84 Capscrew 4 Contact Factory 93 Fitting, Connector 1 Contact Factory 85 Plug 3 Contact Factory 94 Control Valve Assembly 1 6846 5141 86 Fitting, Elbow 6 6824 8928 95 Lockwasher 2 4520 1008 87 Valve 1 Order item 98 96 Capscrew 2 4101 9201 88 Tubing 1 9644 0484 98 Counterbalance Valve 1 3598 0101 89 Fitting, Adapter 1 6825 5628 99 O Ring 2 Contact Factory 8 Form MHD56360 Edition 3
REMOTE CONTROL VALVE ASSEMBLY AND PARTS LIST (OPTIONAL) 51 73 52 50 79 54 T P 78 2 4 74 2 75 51 76 T P 2 4 77 (Dwg. MHP3401) 2 Lockwasher 4 4520 1006 74 Housing 1 9624 0371 50 Guard 1 9624 0358 75 Nut 4 4370 7611 51 Capscrew 8 4132 2606 76 Plate 1 9624 0372 52 Washer 4 4500 1106 77 Capscrew 4 4132 4306 54 Label, Directional 1 9624 0389 78 Fitting, Nipple 4 6814 0228 73 Hydraulic Control 1 9624 0373 79 Plug 2 Contact Factory Form MHD56360 Edition 3 9
REMOTE CONTROL VALVE WITH ON/OFF ASSEMBLY DRAWING AND PARTS LIST (OPTIONAL) 130 134 398 132 131 399 92 80 T P 138 133 2 4 135 2 136 131 137 T P 2 4 Hydraulic Valve Hose Connection Ports 330 (Dwg. MHP2823) 8 Remote Control Valve Assembly 1 3624 0497 134 Hydraulic Control 1 9624 0373 2 Lockwasher 4 4520 1006 135 Housing 1 9624 0495 80 Fitting, Connector 2 6825 0228 136 Nut 4 4370 7611 92 Plug 2 6511 0741 137 Plate 1 9624 0498 130 Guard 1 9624 0358 138 Fitting, Nipple 4 6825 0528 131 Capscrew 8 4132 2606 330 Screw, Button Head 8 4120 1604 132 Washer 4 4500 1106 398 Control Valve On - Off 1 6849 2941 133 Label, Directional 1 9647 0182 399 Control Valve Support 1 9647 0108 10 Form MHD56360 Edition 3
FREE SPOOL CLUTCH ASSEMBLY DRAWING AND PARTS LIST 22 240 242 243 241 244 141 1 2 251 252 238 237 236 248 247 49 245 246 (Dwg. MHP2620) 200 Free Spool Clutch Assembly (short drum) 9644 2076 241 Capscrew 1 4133 0506 1 Free Spool Clutch Assembly (long drum) 9644 2157 242 Cam 1 9644 2068 1 Capscrew 8 4102 2301 243 Spring 1 9644 2075 2 Lockwasher 8 4520 1006 244 Spindle 1 9644 2067 49 Retainer Ring 1 4770 3032 Shaft (short drum) 9644 2070 245 1 141 Bushing 2 5900 8826 Shaft (long drum) 9644 2126 235 Capscrew 1 4132 6303 246 Spring Stopper 1 9644 2069 236 Pin 1 4650 6820 247 Spring 1 6918 8932 237 Lever 1 9644 2149 248 Retainer Ring 1 4770 0014 238 Knob 1 6956 6232 251 Bearing 1 5015 0001 240 Locknut 1 4370 7211 252 Retainer Ring 1 4770 0012 Form MHD56360 Edition 3 11
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