PARTS BOOK SKID-STEER ROTARY HEADS GEN 2 SERIAL #2267+ 72 CUT DIAMOND MOWERS, LLC 50 E 60 th St. North Sioux Falls, SD 5704 FOR WARRANTY CALL DIAMOND MOWERS DIRECT: 888-960-064 OUR TECHNICIANS WILL DIAGNOSE YOUR SITUATION OVER THE PHONE TO GET YOU UP AND RUNNING QUICKLY. Phone: 605-977-00 Fax: 605-655-5870 www.diamondmowers.com DIAMOND MOWERS, LLC
Page 2 Foreword This manual contains the parts breakdown and identification of the various components and structures that make up your mower implement. The illustrations, drawings, and diagrams in this manual are based on the latest information available at the time of publication. Your machine may have product improvements and features not yet contained in this parts manual. Diamond Mowers, LLC reserves the right to make changes at any time without notice or obligation. Diamond Mowers, LLC and Wetblade are trademarks of Diamond Mowers, LLC. This manual should be consulted prior and while assembling the unit, and anytime parts or assembly clarification is needed. Copyright 206 Diamond Mowers, LLC All rights reserved. While every precaution has been taken in the preparation of this manual, the publisher assumes no responsibility for errors or omissions. No part of this book covered by the copyrights heron may be reproduced or copied in any form or by any means graphic, electronic, or mechanical, including photocopying, taping, or information storage and retrieval systems without written permission of the publisher.
Page Table of Contents ROTARY HEADS 4 ROTARY HEADS - 72 (829mm) DECK, DIRECT DRIVE 5 ROTARY HEADS - CHAIN CURTAIN (OPTIONAL) 6 ROTARY HEADS - DECAL IDENTIFICATION 7 DRIVE ASSEMBLIES 8 HOW TO DETERMINE YOUR MOTOR PART NUMBER 9 DRIVE ASSEMBLIES - 72 (829mm), 7-28GPM(65-06LPM) 0 DRIVE ASSEMBLIES - 72 (829mm), 29-4GPM(0-55LPM) DECK ASSEMBLIES 2 0-058 - MOTOR ASSEMBLY 0-0520 - MOTOR ASSEMBLY 4 0-0524 - MOTOR ASSEMBLY 5 0-0528 - MOTOR ASSEMBLY 6 0-0529 - MOTOR ASSEMBLY 7 5-009 - DIRECT DRIVE SPINDLE 8 PRESSURE RELIEF VALVE - 5-009 DIRECT DRIVE SPINDLE 9
ROTARY HEADS
ROTARY HEADS Page 5 ROTARY HEADS - 72 (829mm) DECK, DIRECT DRIVE 6 2 2 7 6 25 25 25 20 2 4 9 25 25 22 25 2 5 2 9 5 4 8 6 8 7 0 REF# 2 4 5 6 7 8 9 0 2 4 5 6 7 8 9 20 2 22 2 24 25 PARTS DESCRIPTION 7/6 LOCK WASHER GR 5 /8 LOCK WASHER GR 5 5/8 LOCK WASHER GR 8 -/8 SAE FLAT WASHER GR 8 /8 FLAT WASHER GR 8 /8 X NC HEX CAP 7/6 X NC HEX CAP D BLADE BOLT /8 X -/4 NC PLOW BOLT 5/8 X 2 NC HEX CAP, GR 8 5/8 X 2-/2 NC HEX CAP, GR 8 /8 NC NYLOCK NUT -/8-2 NF SLOTTED HEX NUT GR 8 5/8 NC NYLOCK NUT, GR. 8 /4 ROLL PIN x 2 BRUSH BLADE - 5/8 BOLT PROTECTOR, 60 FBS, AUBURN 72 INCH TRI-HEX DISH D D 72'' DLR 60 SKID FBC ACCESS PORT COVER UPPER DECK COVER, FBS060, D D SPINDLE, DIRECT DRIVE, REMOVEABLE SPLINED INSERT SKID SHOE, 72" SKID STEER - PUSH BAR BLADE KIT (Includes -0057, -0759, -050, -2005, & 22-0006) " HOSE CLAMP KIT REQ 8 8 2 8 2 8 2 2 2 2 PART# -000-0005 -004-0057 -0092-052 -0584-0759 -0804-0970 -097-024 -050-07 -2005 22-0006 24-0224 24-0285 25-0220 -0455-057 5-009 42-002 44-0228 44-0259 TORQUE (ft-lbs) 0.9 49.4 0.9 2.9 2.9 TORQUE (Nm) 4.9 67.0 4.9 287. 287.
ROTARY HEADS Page 6 ROTARY HEADS - CHAIN CURTAIN (OPTIONAL) /2 SAE FLAT WASHER GR8 4-0042 2 /8 SAE FLAT WASHER GR8-0090 On 60" DLR 8 On 72" DLR 0 On 84" DLR 0 /8 X -/4 NC HEX CAPSCREW -05 On 60" DLR 8 On 72" DLR 0 On 84" DLR 0 4 /2 X -/4 NC HEX CAPSCREW 4-055 5 /2 NC NYLOCK NUT 4-08 6 /8 NC NYLOCK NUT -024 On 60" DLR 8 On 72" DLR 0 On 84" DLR 0 7 /4 GALVANIZED CABLE (SOLD PER FOOT) 2-002 On 60" DLR 22 On 72" DLR 26 On 84" DLR 0 8 /4 WIRE ROPE CLAMP 2 2-00 9 5/6 ZINC CHAIN - 7 LINKS GRADE 0 2-006 On 60" DLR 59 On 72" DLR 7 On 84" DLR 85 0 CHAIN GUARD D DLR CHAIN GUARD 60" 4-66 D DLR CHAIN GUARD 72" 4-65 D DLR CHAIN GUARD 84" 4-67 BOLT ON CHAIN GUARD RIB 4-65 On 60" DLR 4 On 72" DLR 5 On 84" DLR 5
ROTARY HEADS Page 7 ROTARY HEADS - DECAL IDENTIFICATION
DRIVE ASSEMBLIES
DRIVE ASSEMBLIES Page 9 HOW TO DETERMINE YOUR MOTOR PART NUMBER Note: The following parts pages in the DRIVE ASSEMBLIES section have multiple motor options; to identify which motor you have, follow the instructions below: you will have to first determine your vehicles hydraulic oil GPM requirements (i.e. 6-4gpm). ww Determine what your hydraulic oil flow requirements are for your vehicle in gallons per minute (GPM). ww Locate the Drive Assemblies page in the table of contents in the front of this manual that has a GPM range consistent with your vehicle s GPM requirements, and go to that page. Locate your motor part number. ww If multiple motor options and part numbers are available on your parts page, measure the width of the gear section of your motor to determine which part number is correct for your motor. Measure the gear section shown in the illustration below (see Figure ). GEAR SET WIDTH Motor - (Figure )
DRIVE ASSEMBLIES Page 0 DRIVE ASSEMBLIES - 72 (829mm), 7-28GPM(65-06LPM) /8 HI-COLLAR LOCK WASHER -0054 2 /2 X 2-/4 NC HEX CAPSCREW 4-05 /4 X /4 NC HEX CAP 4-0588 4 /2 X -/2 NC HEX CAP GR 8 4-0972 5 /8 X 2-/2 NC SOCKET HEAD CAPSCREW -070 6 /2 NC NYLOCK NUT 4-08 7 /4 NC NYLOCK NUT 4-022 8 #2FLG X MJIC-90DEG ADAPTER 2 2-02 9 /2 MALE QUICK COUPLER, FLAT FACE 2-559 0 /2 FEMALE QUICK COUPLER, FLAT FACE 2-560 5/8 MALE QUICK COUPLER, FLAT FACE 2-574 2 5/8 FEMALE QUICK COUPLER, FLAT FACE 2-575 /4 MALE QUICK COUPLER, FLAT FACE 2-576 4 /4 FEMALE QUICK COUPLER, FLAT FACE 2-577 5 ADAPTER, MJIC-45DEG X /4MORB 2 2-654 6 #2 FLANGE KIT 2 2-286 7 O-RING (SMALL) (included with #0-206) 2 0-205 8 PRESSURE AND RETURN BLOCK (included with motors) 0-206 9 MOTOR BOLT LOCK TAB 4-050 20 MOTOR BOLT LOCK BASE 2-0504 2 O-RING (LARGE) (included with #2-286) 2-0062 22 MOTOR ADAPTER 5-005 2 HOSE X 0 (FJIC X FJIC) "STANDARD" 2 2-445 "OPTIONAL UPGRADE" 4000 psi 2 2-446 24 MOTOR (includes #0-206) 2000 SERIES, /6" SECT, 7-20 GAL/MIN 0-0528 2000 SERIES, 7/8" SECT, 2-28 GAL/MIN 0-0529
DRIVE ASSEMBLIES Page DRIVE ASSEMBLIES - 72 (829mm), 29-4GPM(0-55LPM) 7/6 X NC HEX CAPSCREW (included with #9 & 20) 8-0587 2 /4 X /4 NC HEX CAP 4-0588 /2 X -/2 NC HEX CAP GR 8 4-0972 4 /4 NC NYLOCK NUT 4-022 5 #20FLG X MJIC-90DEG ADAPTER 2 2-267 6 CHECK VALVE 2-474 7 /4 MORB X /4 MJIC ADAPTER 2-475 8 /2 MALE QUICK COUPLER, FLAT FACE 2-559 9 /2 FEMALE QUICK COUPLER, FLAT FACE 2-560 0 /8 MALE QUICK COUPLER, FLAT FACE 2-56 /8 FEMALE QUICK COUPLER, FLAT FACE 2-562 2 5/8 MALE QUICK COUPLER, FLAT FACE 2-574 5/8 FEMALE QUICK COUPLER, FLAT FACE 2-575 4 /4 MALE QUICK COUPLER, FLAT FACE 2-576 5 /4 FEMALE QUICK COUPLER, FLAT FACE 2-577 6 ADAPTER, /4MOR X /8MJIC 2-597 7 ADAPTER, MJIC-45DEG X /4MORB 2 2-654 8 #20 FLANGE KIT (included with #9 & 20) 2 2-205 9 CROSS OVER MANIFOLD KIT (includes #, 8 & 25) 2-280 20 TEE MANIFOLD KIT (includes #, 8 & 25) 2-28 2 HOSE /8 X 06 (/8FJIC 90DEG X /2MP) 2-4290 22 RUN-AROUND TUBE 28-005 2 MOTOR BOLT LOCK TAB 4-050 24 MOTOR BOLT LOCK BASE 2-0504 25 O-RING (included with #8, 9 & 20) 4-00 26 MOTOR M65, 2-/4" GEAR SET, 2-/4" SECT, 29-4 GAL/MIN 0-0524 M65, 2-/2" GEAR SET, " SECT, 5-4 GAL/MIN 0-058 27 HOSE X 0 (FJIC X FJIC) "STANDARD" 2 2-445 "OPTIONAL UPGRADE" 4000 psi 2 2-446 28 /2MP X /2FP ADAPTER 45 DEG 2-290
DECK ASSEMBLIES
0-058 - MOTOR ASSEMBLY DECK ASSEMBLIES Page SNAP RING 0-009 2 OUTBOARD BEARING 0-00 BUSHING 4 0-0 4 THRUST PLATE 2 0-02 5 SEAL RETAINER 0-07 6 M65 SEAL KIT Avail 0-02 7 2-/2" M65 GEAR HOUSING 0-7 8 SHAFT SEAL 50 PSI (included in M65 seal kit) 0-20 500 PSI 0-56 9 SHAFT END COVER 0-086 0 CHECK ASSEMBLY 2 0-087 ALIGNMENT BUSHING 4 0-090 2 PORT END COVER 0-09 STUD 4 0-4 4 WASHER 4 0-09 GEAR SET OPTION A: 5 2-/2" GEAR SET 0-70 GEAR SET OPTION B: 6 RETAINING RING 0-09 7 WASHER 0-020 8 2-/2" GEAR SET 0-6 9 CONTINENTAL SHAFT, SPLINED 0-44 20 PLUG 0-096 * SEAL APPLICATOR TOOL (not shown) Avail 0-048
0-0520 - MOTOR ASSEMBLY DECK ASSEMBLIES Page 4 SNAP RING 0-009 2 OUTBOARD BEARING 0-00 BUSHING 4 0-0 4 THRUST PLATE 2 0-02 5 SEAL RETAINER 0-07 6 M65 SEAL KIT Avail 0-02 7 GEAR HOUSING 0-05 8 SHAFT SEAL 50 PSI (included in M65 seal kit) 0-20 500 PSI 0-56 9 SHAFT END COVER 0-086 0 CHECK ASSEMBLY 2 0-087 ALIGNMENT BUSHING 4 0-090 2 PORT END COVER 0-09 STUD 4 0-092 4 WASHER 4 0-09 GEAR SET OPTION A: 5 -/4" GEAR SET 0-66 GEAR S ET OPTION B: 6 RETAINING RING 0-09 7 WASHER 0-020 8 -/4" GEAR SET 0-0 9 CONTINENTAL SHAFT, SPLINED 0-44 20 PLUG 0-096 * SEAL APPLICATOR TOOL (not shown) Avail 0-048
0-0524 - MOTOR ASSEMBLY DECK ASSEMBLIES Page 5 SNAP RING 0-009 2 OUTBOARD BEARING 0-00 BUSHING 4 0-0 4 THRUST PLATE 2 0-02 5 SEAL RETAINER 0-07 6 M65 SEAL KIT Avail 0-02 7 2-/4" M65 GEAR HOUSING 0-026 8 SHAFT SEAL 50 PSI (included in M65 seal kit) 0-20 500 PSI 0-56 9 SHAFT END COVER 0-086 0 CHECK ASSEMBLY 2 0-087 ALIGNMENT BUSHING 4 0-090 2 PORT END COVER 0-09 STUD 4 Call 4 WASHER 4 0-09 GEAR SET OPTION A: 5 2-/4" GEAR SET 0-65 GEAR S ET OPTION B: 6 RETAINING RING 0-09 7 WASHER 0-020 8 2-/4" GEAR SET 0-025 9 CONTINENTAL SHAFT, SPLINED 0-44 20 PLUG 0-096 * SEAL APPLICATOR TOOL (not shown) Avail 0-048
0-0528 - MOTOR ASSEMBLY DECK ASSEMBLIES Page 6 SHAFT & BEARING KIT (-/4" SPLINED 4T) 0-2 SEAL 4 0-2 SEAL, EXCLUSION 0-4 SEAL, SHAFT 0-4 5 RING, BACK-UP 0-5 6 HOUSING, BEARING, DIAGONAL (FOUR BOLT) 0-6 7 SEAL, SHAFT FACE 0-7 8 PLATE, WEAR 0-8 9 DRIVE, MAIN 0-9 0 GEROLER 0-20 PLATE, VALVE 0-2 2 DRIVE, VALVE 0-22 VALVE 0-2 4 BALANCE RING 0-24 5 PIN, BALANCE RING 2 0-25 6 SPRING, COMPRESSION 2 0-26 7 SEAL, FACE, INNER 0-27 8 SEAL, FACE, OUTER 0-28 9 HOUSING, VALVE 0-29 20 PLUG ASSEMBLY W/ O-RING 0-09 O-RING 0-0 2 SCREW, CAP 4 0-22 SEAL KIT -0064
0-0529 - MOTOR ASSEMBLY DECK ASSEMBLIES Page 7 SHAFT & BEARING KIT (-/4" SPLINED 4T) 0-2 SEAL 4 0-2 SEAL, EXCLUSION 0-4 SEAL, SHAFT 0-4 5 RING, BACK-UP 0-5 6 HOUSING, BEARING, DIAGONAL (FOUR BOLT) 0-6 7 SEAL, SHAFT FACE 0-7 8 PLATE, WEAR 0-8 9 DRIVE, MAIN 0-9 0 GEROLER 0-20 PLATE, VALVE 0-2 2 DRIVE, VALVE 0-22 VALVE 0-2 4 BALANCE RING 0-24 5 PIN, BALANCE RING 2 0-25 6 SPRING, COMPRESSION 2 0-26 7 SEAL, FACE, INNER 0-27 8 SEAL, FACE, OUTER 0-28 9 HOUSING, VALVE 0-29 20 PLUG ASSEMBLY W/ O-RING 0-09 O-RING 0-0 2 SCREW, CAP 4 0-22 SEAL KIT -0064
5-009 - DIRECT DRIVE SPINDLE DECK ASSEMBLIES Page 8 BEARING-CONE (TOP) 0-0094 2 BEARING-CUP (TOP) 0-0095 BEARING-CONE (BOTTOM) 0-0096 4 BEARING-CUP (BOTTOM) 0-0097 5 BOLT-HEX HEAD 24-6 6 WASHER-FLAT 24-62 7 RING-RETAINING -6 8 NUT-LOCK -64 9 WASHER-LOCK -65 0 SCREW-SKT HD CAP 6-66 PIPE PLUG (TO COVER) (MAGNETIC) 2-609 2 PIPE PLUG (TO COVER) (NON-MAGNETIC) 2-60 PIPE PLUG (TO HUB) (MAGNETIC) 2 2-6 4 WASHER-THRUST (TOP) 5-0096 5 COUPLING 5-0097 6 PLATE-KEEPER 5-0098 7 WASHER-THRUST (BOTTOM) 5-0099 **8 HUB 5-000 9 SEAL-OIL 5-00 *20 GUARD 5-002 **2 SHAFT-OUTPUT 5-00 22 COVER C BASE (STANDARD) 5-0094 D BASE (OPTIONAL) 5-0095
DECK ASSEMBLIES Page 9 PRESSURE RELIEF VALVE - 5-009 DIRECT DRIVE SPINDLE 2 4 REF# 2 4 PARTS DESCRIPTION 7/8 UNF JAM NUT JEMTEC D SPINDLE RELIEF VALVE HOSE /2 X 8 (5/8 JIC - /2 MP 90 DEG SWIVEL) D RELIEF VALVE MOUNT REQ PART# -59 2-65 2-249 -0688 TORQUE (ft-lbs) TORQUE (Nm)
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