NEW ROUND INSERT CUTTER DE6G_/1DE6G_ DE6H_/1DE6H_ DE6K_/1DE6K_ ROUND INSERT CUTTER

NEW ROUND INSERT CUTTER DE6G /1DE6G DE6H /1DE6H DE6K /1DE6K ROUND INSERT CUTTER DE6G_/1DE6G_ DE6H_/1DE6H_ DE6K_/1DE6K_ Double sided / high economicl 8- resp. 16-fold indexble insert 2 different insert geometries in 4 crbide grdes 3 insert sizes: R5 / R6 / R8 Shell-type nd screw-tpye milling cutters Cutting tool dimeter 25 160 mm No. 159 E / 7-2018

ROUND INSERT CUTTER Product Description New round insert tools with double-sided insert in dimeter rnge 25-160 mm. The new FormMster R series is vilble in 3 different insert sizes (R5 / R6 / R8). In ech cse insert geometry is vilble in continuous (RNU... -M) s well s serrted (RNU... -S) cutting edge design. Due to the indexble design, the inserts re designed with 8 or 16 useble cutting edges nd enble highly economicl mchining compred to regulr round insert tools. RNU...-S For insert sizes R5 nd R6 screw-in type cutters nd shell-type cutters re vilble. Cutter types not listed on the ctlog pges cn be produced s semi-stndrd versions on request. Appliction Rnge Due to the wide rnge of insert sizes, geometries nd crbide grdes, the res of ircrft industry, mold nd die, s well s generl engineering re covered. The serrted insert geometry lso enbles use in very deep cvities or during mchining opertions where controlled chip breking is desired. When mchining under unstble conditions the insert optimlly distributes cutting forces nd minimizes occurring vibrtions. The very strong insert is reson tht the new FormMster R cn be used for contour milling s well s for fce milling opertions with mximum feed rtes. The premium crbide grdes IN2530 nd IN2035 / IN7035 re idelly suited for use in difficult-to-cut mterils of mteril groups M nd S, especilly in the erospce industry. The vilble grdes IN2505 nd IN2504 re the first choice for use in mteril groups P nd K. Advntges Double sided / high economicl 8- resp. 16-fold indexble inserts 2 different insert geometries in 4 crbide grdes 3 insert sizes: R5 / R6 / R8 Shell-type nd screw-in type milling cutters Cutting tool dimeters: Ø25 - Ø160 mm 2

COPY MI 1DE6G...X SCREW-IN TYPE ADAPTION ØD M Grde Designtion D d1 M Z insert Ø IK 1DE6G025035X7R00 25 21 35 5 M12 3 10 1,1 3 0,1 1DE6G032043X8R00 32 29 43 5 M16 4 10 0,9 3 0,2 1DE6G042043X8R00 42 29 43 5 M16 5 10 0,9 3 0,3 COPY MI DE6G ADAPTION ACC. TO DIN 8030 1 ØD Designtion D d d1 Z insert Ø IK DE6G040R00 40 16 30 40 5 5 10 0,9 3 0,2 DE6G050R00 50 22 40 50 5 6 10 0,7 3 0,4 DE6G052R00 52 22 42 50 5 6 10 0,8 3 0,4 RNU1004MON-M Ø4,68 RNU1004MON-S Ø4,68 Ø10 4,48 Ø10 4,46 Designtion fz(min/mx) Design IN2035 IN2504 IN2505 IN2530 RNU1004MON-M 0,10/0,50 positive geometry RNU1004MON-S 0,10/0,50 positive roughing geometry = P = M = K = N = S = H SPARE PARTS 1 2 TS 35085I/HG (3,0Nm) DS-T20T 1 = Insert screw 2 = Screw driver 3

COPY MI 1DE6H...X SCREW-IN TYPE ADAPTION ØD M Grde Designtion D d1 M Z insert Ø IK 1DE6H032043X8R00 32 29 43 6 M16 3 12 1,4 3 0,2 1DE6H040043X8R00 40 29 43 6 M16 4 12 1,3 3 0,3 COPY MI DE6H AAPTION ACC. TO DIN 8030 1 ØD Designtion D d d1 Z insert Ø IK DE6H040R00 40 16 28 40 6 4 12 1,3 3 0,2 DE6H050R00 50 22 40 50 6 5 12 1,0 3 0,3 DE6H052R00 52 22 40 50 6 5 12 1,0 3 0,4 DE6H063R00 63 22 51 50 6 6 12 1,0 3 0,6 DE6H066R00 66 27 54 50 6 6 12 1,0 3 0,6 DE6H080R00 80 27 68 50 6 7 12 0,9 3 1,0 DE6H100R00 100 32 88 50 5 8 12 0,7 3 1,5 RNU1205MON-M Ø4,4 RNU1205MON-S Ø4,4 Ø12 5 Ø12 5 Designtion fz(min/mx) Design IN2035 IN2504 IN2505 IN2530 IN7035 RNU1205MON-M 0,10/0,60 positive geometry RNU1205MON-S 0,10/0,60 positive roughing geometry = P = M = K = N = S = H SPARE PARTS 1 2 SM40-110-00 (4,5Nm) DS-T15T 1 = Insert screw 2 = Screw driver 4

COPY MI DE6K ADAPTION ACC. TO DIN 8030 1 Grde ØD1 Designtion D d d1 Z insert Ø IK DE6K050R00 50 16 34 50 8 4 16 1,3 3 0,2 DE6K052R00 52 22 36 50 8 4 16 1,0 3 0,3 DE6K063R00 63 22 47 50 8 4 16 1,0 3 0,5 DE6K066R00 66 27 50 50 8 5 16 1,0 3 0,6 DE6K066R01 66 27 50 50 8 6 16 1,0 3 0,6 DE6K080R00 80 27 64 50 8 6 16 1,0 3 0,8 DE6K100R00 100 32 84 50 8 6 16 0,9 3 1,6 DE6K125R00 125 40 109 63 8 8 16 0,9 3 2,9 DE6K160R00 160 40 144 63 8 9 16 0,9 3 3,8 RNU1606MON-M Ø5,5 RNU1606MON-S Ø5,5 Ø16 6,3 Ø16 6,3 Designtion fz(min/mx) Design IN2504 IN2505 IN2530 IN7035 RNU1606MON-M 0,13/0,80 positive geometry RNU1606MON-S 0,13/0,80 positive roughing geometry = P = M = K = N = S = H SPARE PARTS 1 2 TS 50A121I/HG (?Nm) DS-T20T 1 = Insert screw 2 = Screw driver 5

RNU 10/12/16 insert: RNU1004MON-M RNU1004MON-S RNU1205MON-M RNU1205MON-S RNU1606MON-M RNU1606MON-S useble cutting edges: 8 8 16 8 16 8 recomm. cutting depth [mm]: mx. no. of cutting edges 1.5-3 mm 3 mm 1.7 mm 4 mm 2.3 mm 6 mm mx. cutting depth [mm]: 5 mm 5 mm 6 mm 6 mm 8 mm 8 mm Recommended Cutting Dt RNU10_: mteril 1st choice dry mchining resp. wer resistnt crbide Recommended Cutting Dt RNU12_: Recommended Cutting Dt RNU16_: cutting speed Vc [m/min] feed per tooth fz [mm] 1st choice wet mchining resp. tough crbide [1 mm] [2 mm] [3 mm] [4 mm] [5 mm] unlloyed steel IN2505 160-220 IN2530 130-180 0.10-0.50 0.10-0.40 0.10-0.30 0.10-0.25 0.10-0.20 lloyed steel <800 N/mm 2 IN2505 140-200 IN2530 110-160 0.10-0.50 0.10-0.40 0.10-0.30 0.10-0.25 0.10-0.20 lloyed steel <1100 N/mm 2 IN2505 120-180 IN2530 100-150 0.10-0.50 0.10-0.40 0.10-0.30 0.10-0.25 0.10-0.20 stinless steel IN2530 / IN2035 90-150 IN2530 / IN2035 80-130 0.10-0.40 0.10-0.30 0.10-0.25 0.10-0.20 0.10-0.20 gry cst iron IN2504 / IN2505 160-250 IN2530 140-200 0.10-0.50 0.10-0.40 0.10-0.30 0.10-0.25 0.10-0.20 nodulr cst iron IN2505 / IN2530 140-200 IN2530 120-170 0.10-0.50 0.10-0.40 0.10-0.30 0.10-0.25 0.10-0.20 high temperture lloys IN2530 / IN2035 50-80 IN2530 / IN2035 50-70 0.10-0.40 0.10-0.30 0.10-0.25 0.10-0.20 0.10-0.20 titnium lloys IN2530 / IN2035 - IN2530 / IN2035 30-40 0.10-0.40 0.10-0.30 0.10-0.25 0.10-0.20 0.10-0.20 mteril 1st choice dry mchining resp. wer resistnt crbide cutting speed Vc [m/min] feed per tooth fz [mm] 1st choice wet mchining resp. tough crbide [2 mm] [3 mm] [4 mm] [5 mm] [6 mm] unlloyed steel IN2505 160-220 IN2530 130-180 0.13-0.60 0.13-0.55 0.13-0.50 0.13-0.40 0.13-0.25 lloyed steel <800 N/mm 2 IN2505 140-200 IN2530 110-160 0.13-0.60 0.13-0.55 0.13-0.50 0.13-0.40 0.13-0.25 lloyed steel <1100 N/mm 2 IN2505 120-180 IN2530 100-150 0.13-0.60 0.13-0.55 0.13-0.50 0.13-0.40 0.13-0.25 stinless steel IN2530 / IN2035 90-150 IN2530 / IN2035 80-130 0.13-0.50 0.13-0.40 0.13-0.40 0.13-0.40 0.13-0.20 gry cst iron IN2504 / IN2505 160-250 IN2530 140-200 0.13-0.60 0.13-0.55 0.13-0.50 0.13-0.40 0.13-0.25 nodulr cst iron IN2505 / IN2530 140-200 IN2530 120-170 0.13-0.60 0.13-0.55 0.13-0.50 0.13-0.40 0.13-0.25 high temperture lloys IN2530/IN2035/IN7035 50-80 IN2530/IN2035/IN7035 50-70 0.13-0.50 0.13-0.40 0.13-0.40 0.13-0.30 0.13-0.20 titnium lloys IN2530/IN2035/IN7035 - IN2530/IN2035/IN7035 30-40 0.13-0.50 0.13-0.40 0.13-0.40 0.13-0.30 0.13-0.20 mteril 1st choice dry mchining resp. wer resistnt crbide cutting speed Vc [m/min] feed per tooth fz [mm] 1st choice wet mchining resp. tough crbide [2 mm] [4 mm] [6 mm] [8 mm] unlloyed steel IN2505 160-220 IN2530 130-180 0.15-0.80 0.15-0.60 0.15-0.40 0.15-0.30 lloyed steel <800 N/mm 2 IN2505 140-200 IN2530 110-160 0.15-0.80 0.15-0.60 0.15-0.40 0.15-0.30 lloyed steel <1100 N/mm 2 IN2505 120-180 IN2530 100-150 0.15-0.80 0.15-0.60 0.15-0.40 0.15-0.30 stinless steel IN2530 / IN7035 90-150 IN2530 / IN7035 80-130 0.15-0.80 0.15-0.40 0.10-0.30 0.10-0.20 gry cst iron IN2504 / IN2505 160-250 IN2530 140-200 0.15-0.80 0.15-0.60 0.15-0.40 0.15-0.30 nodulr cst iron IN2505 / IN2530 140-200 IN2530 120-170 0.15-0.80 0.15-0.60 0.15-0.40 0.15-0.30 high temperture steel IN2530 / IN7035 50-80 IN2530 / IN7035 50-70 0.15-0.80 0.15-0.40 0.10-0.30 0.10-0.20 titnium lloys IN2530 / IN7035 - IN2530 / IN7035 30-40 0.15-0.80 0.15-0.40 0.10-0.30 0.10-0.20 Tips: The worse the mchinbility of the mteril, the smller the tool enggement should be chosen. The smller the cutting tool dimeter, the higher the cutting speed cn be. Strting feed rte should be reduced by 30%. Successful mchining results depend on mny fctors, so cutting dt recommendtions cn only be rough guideline. Therefore in ny cse of doubt do not hesitte to contct your Ingersoll prtner. 6

Rmping Dt nd Circulr Interpoltion: tool dimeter [mm] mx. rmping ngle [ ] RNU 10/12/16 min. bore di. [mm] RNU 10 / 12 / 16 mx. feed per rev. [mm] mx. bore di. [mm] 25/R5 1.1 33.0 0.4 50.0 32/R5 0.9 35.0 0.6 64.0 32/R6 1.4 42.0 0.7 64.0 40/R5 0.9 63.0 1.0 80.0 40/R6 1.3 58.0 1.1 80.0 42/R5 0.9 67.0 1.0 84.0 50/R5 0.7 83.0 1.1 100.0 50/R6 1.0 78.0 1.3 100.0 50/R8 1.3 72.0 1.3 100.0 52/R5 0.8 87.0 1.3 104.0 52/R6 1.0 82.0 1.4 104.0 52/R8 1.0 76.0 1.1 104.0 63/R6 1.0 104.0 1.9 126.0 63/R8 1.0 104.0 1.6 126.0 66/R6 1.0 110.0 2.0 132.0 66/R8 1.0 104.0 1.8 132.0 80/R6 0.9 138.0 2.4 160.0 80/R8 1.0 132.0 2.4 160.0 100/R6 0.7 178.0 2.5 200.0 100/R8 0.9 172.0 3.0 200.0 125/R8 0.9 222.0 4.1 250.0 160/R8 0.9 292.0 4.1 320.0 Generl Informtion: Insert screw: Torque: Torque wrench: Insert screw: Torque: Torque wrench: Insert screw: Torque: Torque wrench: TS35085I/HG 3.0 Nm DTNV030S with bit DS-T15TB SM40-110-00 4.5 Nm DT-40-01 with bit DS-T15TB TS50A121I/HG 6.0 Nm DTNV00S with bit DS-T20T3 Successful mchining results depend on mny fctors, so cutting dt recommendtions cn only be rough guideline. Therefore in ny cse of doubt do not hesitte to contct your Ingersoll prtner. 7

Order-No.: XXXXXXX 7-2018 Chnges nd printing errors reseved. Ingersoll Cutting Tools Mrketing & Technology Germny Ingersoll Werkzeuge GmbH Min Office: Klteiche-Ring 21 25 35708 Higer, Germny Phone: +49 (0)2773-742-0 Fx: +49 (0)2773-742-812 E-mil: info@ingersoll-imc.de Internet: www.ingersoll-imc.de Office South: Florinstrße 13 17 71665 Vihingen-Horrheim, Germny Phone: +49 (0)7042-8316-0 Fx: +49 (0)7042-8316-26 E-mil: horrheim@ingersoll-imc.de Office Wulften: Steinstrße 1 37199 Wulften, Germny Phone: +49 (0)556-99 55 98-0 Fx: +49 (0)556-99 55 98-25 E-mil: wulften@ingersoll-imc.de USA Ingersoll Cutting Tools 845 S. yford Rod Rockford, Illinois 61108-2749, USA Phone: +1-815-387-6600 Fx: +1-815-387-6968 E-mil: info@ingersoll-imc.com Internet: www.ingersoll-imc.com Frnce Ingersoll Frnce 22, rue Albert Einstein F-77420 CHAMPS-sur-MARNE Phone: +33 (0) 1 64 68 45 36 Fx: +33 (0) 1 64 68 45 24 E-mil: info@ingersoll-imc.fr Internet: www.ingersoll-imc.fr