P ARTS MANUAL This manual contains standard production Product Identification Numbers. Special Engineered Options not included. 0D MS Standard Mast For PIDs 0D-MS-00 Through Present FOR PARTS AND SERVICE: TELEPHONE: (888) 946-0 Manual Number: 89 R4 7040 South Highway Westminster, SC 969 Toll Free (888) 946-0 (864) 647-9 FAX (864) 647-406
About This Manual Introduction This manual shows the parts breakdown for the mast product ID numbers. Locate the product ID (PID) number stamped on the upper left hand side of the outer upright channel. This number must be used when ordering replacement parts for this product. PRODUCT I.D. NUMBER 0D MS XYZ XXX-XX-XXX EXAMPLE MA6.eps Ordering Parts Customers - Parts and service literature is available through authorized lift truck dealers. To place an order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order parts and service literature contact: LIFT TEK / ELECAR CUSTOMER SERVICE 7040 S HWY WESTMINSTER, S.C. 969 TELEPHONE: (888) 946-0 FAX: (864) 647-406
Contents Cover... Introduction... Safety Decals... Mainlift Cylinders... 4 Weldments... 8 Lowering Control Valve... 0 Load Backrest... 0 4 Roller Carriages... 6 Roller Hi-Vis Carriages... 4 Single Function Internal Hose Reeving... 6 Double Function Internal Hose Reeving... 8 Recommended Spare Parts List... 0 Safety Decals 89 R4 /04/0 Page
Mainlift Cylinders 8 4 7 6 6 7 8 4 9 0 9 0 MA089.eps Page 4 /04/0 89 R4
Mainlift Cylinders For PIDs 0D-MS-00 Through 0D-MS-97 ML- OCL ML CYL (in) QTY() REF "C" 7 844 69 848 7 84 74 84 7 84 77 0009 80 8407 8 00079 8 84 89 84 9 84 9 84 0 000979 OCL - Outer Channel Length ML- ITEM # QTY PART # DESCRITPION ITEM # QTY PART # DESCRITPION N/A Shell Piston Seal N/A Rod 9 Snap Ring N/A Spacer 4 6487 Piston 4 446 Retainer, O-Ring O-Ring 6 996 Pull-Wire 6 Back-Up Ring 7 Check Valve 7 Rod Seal 8 Nylon Ring 8 Wiper 9 Washer 9 689 Fitting 0 Retaining Ring 0 6848 Spring Guide 6847 Fuse Spring Wear Ring 6849 Fuse - Piston - Included in Seal Service Kit P/N 607. - Included in Check Valve kit P/N 6690. 89 R4 /04/0 Page
Mainlift Cylinders 4 4 9 8 0 8 9 7 0 4 MA99.eps 7 6 6 Page 6 /04/0 89 R4
Mainlift Cylinders For PIDs 0D-MS-98 Through Present ML- OCL ML CYL (in) QTY() REF "C" 7 00694 69 00694 7 00694 74 006946 77 006949 80 0069 8 0069 8 00694 89 00699 9 006960 98 00696 0 00696 OCL - Outer Channel Length ML-4 ITEM QTY Part # Description ITEM QTY Part # Description Back-Up Ring N/A Rod Check Valve 4 Rod Seal Circlip N/A Shell Assembly 4 4 Circlip 6 Spring 4 Cushion Sleeve 7 Spring Guide 6 Fuse Piston 8 N/A Stop Ring 7 Nylon Ring 9 Washer 8 O-Ring 0 Wear Ring 9 O-Ring Wiper 0 N/A Piston N/A Wire Ring Piston Seal 660 Fitting Retainer 4 9 Snap Ring OCL = Outer Channel Length - Included in Seal Kit P/N 4. - Included in Retainer Kit P/N 4969-SUB. - Included in Check Valve Kit P/N 0894. 4 - Included in Cushion Sleeve Kit P/N 046. - Included in Fuse Valve Kit P/N 46. 89 R4 /04/0 Page 7
Weldments 9 6 8 9 9 8 A 4 0 4 C B 8 a 7 MA.eps 7 0 Page 8 /04/0 89 R4
Weldment Common Parts For PIDs 0D-MS-00 Through Present WLD- Reference Common Parts Group 070 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION A Outer Upright 688 M Lockwasher B Inner Upright 00006 Nut C See Mainlift Cylinders 4 06 Spherical Nut D See Carriages 678667 Chain Anchor Pin 688 Capscrew M0 X 0 LG 6 70 Wear Plug 076 Capscrew M X LG 7 4 664 Load Roller 044 Chain Anchor 8 6600 Chain Sheave 4 68 Cotter Pin 9 * 7 Wear Plug Shim 4 608 Cotter Pin 0 *6 688 Load Roller Shim 6 08 Decal Kit (not shown) * 008 Cylinder Shim 7 689 Straight Fitting 9 Snap Ring 8 6077 Straight Fitting * 0086 Cylinder Shim 9 60 Hose Guard 4 * 004 Cylinder Shim 0 00007 Jam Nut * 00 Cylinder Shim 688 M0 Lockwasher - See chart below. - See Mainlift Cylinders. - See Carriages. * - Quantity will vary Weldment Parts (Outer Channel Length Dependent) WLD- OCL OUTER INNER ML CHAIN (in) UPRIGHT UPRIGHT QTY () QTY () QTY() 7 46 4 6876 69 47 4 68768 7 48 44 67868 74 080 08 6877 7 68 686 6877 77 79 80 6877 80 49 4 6877 8 477 478 6877 8 789 790 68776 89 40 46 68780 9 08 084 6878 9 4 47 68784 0 84 8 68788 OCL - Outer Channel Length Hoist Chains 89 R4 /04/0 Page 9
Lowering Control Valve Lowering Control Valve REF QTY PART# DESCRIPTION *0684 600 PSI Lowering Control Valve, 7 GPM 0678 Valve Body 6840 600 PSI Valve Cartridge, 7 GPM * - Includes items and. Lowering Control Valve REF QTY PART# DESCRIPTION 68480 600 PSI Lowering Control Valve, 7 GPM 684 Valve Body 6840 600 PSI Valve Cartridge, 7 GPM * - Includes items and. Load Backrest Backrest-.eps LBR- Class II Load Backrests REF QTY PART # DESCRIPTION 68477 *Backrest, 7" x 6" 68477 *Backrest, 7" x 48" 684774 *Backrest, 7" x 60" 68477 *Backrest, 4" x 6" 684776 *Backrest, 4" x 48" 684777 *Backrest, 4" x 60" 4 007 Capscrew, M6x,0x-8.8 4 68486 Lockwasher, M6 * - Item includes items and. Page 0 /04/0 89 R4
4 Roller Carriages For PIDs 0D-MS-00 Through Present 4 9 0 7 6 8 0 MA04.eps CARR- Carriage drawing is for reference only, specific carriage may look different. 0D MS 4 Roller Carriages REF QTY Part # Description REF QTY Part # Description 0697 7" Cushion Carriage Weldment Snap Ring 0698 4" Cushion Carriage Weldment 6 678667 Pin 0699 7" Pneumatic Carriage Weldment 7 4 608 Cotter Pin 0700 4" Pneumatic Carriage Weldment 8 67866 Chain Anchor 4 0674 Capscrew 9 * 688 Shim 4 684660 Lockwasher 0 4 664 Roller Assembly 4 4 6889 Thrust Roller Assembly 6974 Stop 4 Roller Carriage Service Kit Part Number 86 * - Quantity will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). 89 R4 /04/0 Page
4 Roller Hi-Vis Carriages For PIDs 0D-MS-00 Through Present 4 9 0 7 6 8 0 MA069.eps Carriage drawing is for reference only, specific carriage may look different. CARR- 0D MS 4 Roller Carriages REF QTY Part # Description REF QTY Part # Description 8 7" Cushion Carriage Weldment Snap Ring 8 4" Cushion Carriage Weldment 6 678667 Pin 8 7" Pneumatic Carriage Weldment 7 4 608 Cotter Pin 84 4" Pneumatic Carriage Weldment 8 67866 Chain Anchor 4 0674 Capscrew 9 * 688 Shim 4 684660 Lockwasher 0 4 664 Roller Assembly 4 4 6889 Thrust Roller Assembly 6974 Stop 4 Roller Carriage Service Kit Part Number 86 * - Quantity will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). Page /04/0 89 R4
4 Roller Carriages For PIDs 0D-MS-00 Through Present 4 9 0 MA00.eps 7 6 8 0 Carriage drawing is for reference only, specific carriage may look different. CARR- 0D MS 4 Roller Carriages REFQTY Part # Description REFQTY Part # Description 048 7" Cushion Carriage Weldment Snap Ring 048 4" Cushion Carriage Weldment 6 678667 Pin 048 7" Pneumatic Carriage Weldment 7 4 608 Cotter Pin 0484 4" Pneumatic Carriage Weldment 8 67866 Chain Anchor 4 0674 Capscrew 9 * 688 Shim 4 684660 Lockwasher 0 4 664 Roller Assembly 4 4 6889 Thrust Roller Assembly 6974 Stop 4 Roller Carriage Service Kit Part Number 86 * - Quantity will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). 89 R4 /04/0 Page
6 Roller Hi-Vis Carriages For PIDs 0D-MS-00 Through Present 4 9 0 7 6 8 0 MA069.eps Carriage drawing is for reference only, specific carriage may look different. 4 CARR- 0D MS 6 Roller Carriages REF QTY Part # Description REF QTY Part # Description 8 7" Cushion Carriage Weldment 6 678667 Pin 86 4" Cushion Carriage Weldment 7 4 608 Cotter Pin 87 7" Pneumatic Carriage Weldment 8 67866 Chain Anchor 88 4" Pneumatic Carriage Weldment 9 * 688 Shim 0 4 664 Roller Assembly 4 0674 Capscrew 6878 Retainer Plate 4 684660 Lockwasher 4 6808 Capscrew 4 4 6889 Thrust Roller Assembly 66000 Roller Assembly Snap Ring 4 6974 Stop 6 Roller Carriage Service Kit Part Number 87 * - Quantity will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). Page 4 /04/0 89 R4
6 Roller Carriages For PIDs 0D-MS-00 Through Present 4 9 0 7 6 8 0 MA0.eps Carriage drawing is for reference only, specific carriage may look different. 4 CARR-4 0D MS 6 Roller Carriages REF QTY Part # Description REF QTY Part # Description 070 7" Cushion Carriage Weldment 6 678667 Pin 070 4" Cushion Carriage Weldment 7 4 608 Cotter Pin 070 7" Pneumatic Carriage Weldment 8 67866 Chain Anchor 0704 4" Pneumatic Carriage Weldment 9 * 688 Shim 0 4 664 Roller Assembly 4 0674 Capscrew 6878 Retainer Plate 4 684660 Lockwasher 4 6808 Capscrew 4 4 6889 Thrust Roller Assembly 66000 Roller Assembly Snap Ring 4 6974 Stop 6 Roller Carriage Service Kit Part Number 87 * - Quantity will vary. Contact Lift Technologies, Inc. Customer Service if your carriage does not match any of those listed (Mast PID number needed). 89 R4 /04/0 Page
6 4 7 Internal Hose Reeving Single Function 4 6 7 8 4 0 6 7 4 A 6 4 NOTES: A IF REQUIRED, GUARD KIT (9706). POSITION BRACKET TO REST AGAINST TOP RETAINER BAR. 9 8 6 MA0.eps Page 6 /04/0 89 R4
Internal Hose Reeving Single Function For PIDs 0D-MS-00 Through Present SINGLE IHR COMMON PARTS REF: COMMON PARTS GROUP 074 IHR- REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION 49 Layout Dwg - Ref. Only 0 0689 Upper Outer Bracket 4 784 Molded Hose Clamp 9704 Upper Inner Bracket 788 Hose Clamp Bar 079 Spacer 0086 Washer *0744 Installation Instructions 4 064 Lower Outer IHR Bracket 4 6 688 M0 Lockwasher 4 Bulkhead Union, 90 0 06 M8 Lockwasher 6 6 684649 Capscrew M0 X LG 6 64 #6 Cap 7 4 76900 Capscrew M6 X LG 7 0667 Sheave 8 76 Capscrew M8 X 0 LG 8 6889 Snap Ring 9 078 Carriage Bracket * - Installation Instructions required for field installation only. IHR- OCL (IN) SINGLE IHR PART NUMBERS IHR KIT HOSE IHR GUARD KIT QTY QTY QTY 7 9707 00 9706 69 079 080 * 7 070 080 * 74 08 080 * 7 476 696 * 77 8 69 * 80 07 080 * 8 476 694 * 8 79 69 * 89 07 0804 * 9 4988 46 * 9 07 080 * 0 86 0806 * OCL - Outer channel length. * IHR Guard Kit is not required. IHR- COLD STORAGE SINGLE IHR PART NUMBERS IHR OCL (IN) IHR KIT HOSE GUARD KIT QTY QTY QTY 7 9709 007 9706 69 078 08 * 7 0786 084 * 74 084 084 * 80 0787 084 * 89 0788 086 * 9 0789 087 * OCL - Outer channel length. * IHR Guard Kit is not required. 89 R4 /04/0 Page 7
6 Internal Hose Reeving Double Function 0 6 8 7 9 6 NOTES: A A IF REQUIRED, GUARD KIT (9706). POSITION BRACKET TO REST AGAINST TOP RETAINER BAR. 7 4 8 4 4 MA.eps Page 8 /04/0 89 R4
Internal Hose Reeving Double Function For PIDs 0D-MS-00 Through Present DOUBLE IHR COMMON PARTS REF: COMMON PARTS GROUP 074 IHR-4 REF QTY PART # DESCRIPTION REF QTY PART # DESCRIPTION 494 Layout Dwg - Reference 0 9704 Upper Inner Bracket 4 784 (4) Molded Hose Clamp 079 Spacer 788 Hose Clamp Bar *0744 Installation Instructions 064 Lower Outer Bracket 6 688 M0 Lockwasher 4 4 4 Bulkhead Union, 900 4 06 M8 Lockwasher 6 684649 Capscrew M0 X LG 4 64 #6 Cap 6 4 76900 Capscrew M6 X LG 6 066 Sheave 7 76 Capscrew M8 X 0 LG 7 6889 Snap Ring 8 078 Carriage Bracket 8 0086 Washer 9 0689 Upper Outer Bracket * - Installation instructions required for field installation only. IHR- OCL (IN) DOUBLE IHR PART NUMBERS IHR KIT HOSE (REF #) IHR GUARD KIT QTY QTY4 QTY 7 9708 00 9706 69 07 080 * 7 076 080 * 74 08 080 * 80 077 080 * 8 90 694 * 89 078 0804 * 9 079 080 * OCL - Outer Channel Length. *IHR Guard Kit not Required. IHR-6 COLD STORAGE DOUBLE IHR PART NUMBERS IHR HOSE OCL IHR KIT GUARD (REF #) (IN) KIT QTY QTY4 QTY 7 970 007 9706 69 079 08 * 7 079 084 * 74 08 084 * 80 079 08 * 89 0794 086 * 9 079 087 * OCL - Outer Channel Length. *IHR Guard Kit not Required. 89 R4 /04/0 Page 9
Recommended Spare Parts List PART # DESCRIPTION MASTS SERVICED - 6-9 0-0 MAIN LIFT CYLINDERS n Main Lift Cylinder Assembly 0 0 6889 Snap Ring 4 8 008 Shim 6 9 004 Shim 6 9 6690 Valve Kit 4 8 607 Seal Kit 4 8 INTERNAL REEVING n Hose R.H. and L. H. 4 8 680 Fitting, 6-6 4 0667 Hose Sheave, Single IHR 4 066 Hose Sheave, Double IHR 4 8 UPRIGHTS n Chain Pin 8 8 6 608 Cotter Pin 8 6 n Chain Anchor 4 00007 Jam Nut 00006 Nut 06 Sperical Nut 68 Cotter Pin 4 8 6 688 Shim,.0 in. 6 64 664 Roller 4 48 87 Wear Plug Service Kit 4 8 CARRIAGE AND CHAINS n Free Lift Chains 4 8 6889 Carriage Side Thrust Roller 4 8 6 n Main Lift Chains 4 8 664 Carriage Roller 4 8 6 n Chain Anchor 4 68 Cotter Pin 4 8 6 67866 Chain Pin 8 8 6 608 Cotter Pin 8 6 00007 Jam Nut 00006 Nut n See Specific pages for part numbers 0D MS Mast Page 0 /04/0 89 R4
DATE PURCHASE ORDER PARTS ORDERING LOG SERIAL NUMBER Page # REF # PART # CUSTOMER PART # DESCRIPTION PRICE 89 R4 /04/0 Page
Manual Change Summary R0 - Release R - Update format, Update Decals. R - Add date, reformat cylinder charts. 0/6/04 R - 08/04/06 Reverse the LCV illustrations so that they matched the charts below - page 8. R4 - /04/0 Add new cylinder pages.
Do you have any questions that need to be answered right now? Lift Technologies, Inc. 7040 South Highway Westminster, SC 969 USA Tel: (864) 647-9 Fax: (864) 647-406 Toll Free: (888) 946-0 - North America Only Website: www.lift-tekelecar.com Parts and Service Toll Free: (877) 40-60 Direct: (864) 647-60 Fax: (864) 647-70 Email: parts@lift-tekelecar.com Other Lift Technologies Locations Lift -Tek Elecar Srl 90 Castel. San. Giovanni (PC) Via G. Galilei Italy Lift Technologies Inc. 0-00 www.lift-tekelecar.com