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Klambon Water is a wholly owned subsidiary of West Rand Engineering (WRE), we are suppliers of valves, fittings and related products to all industries and our service extends to customers throughout the world. WRE was established in 1928 to cater for the needs of the hard rock mining industry. Their range includes GLEN ball and butterfly valves and Wilco snatch blocks. WRE acquired the business and property of Malleable Castings in April 2017. Malleable also trades as a division of WRE enabling WRE to become a fully local, South African manufacturer of Valves, Fittings, Mining and related products. Malleable have been a long-term supplier of castings to WRE and the synergistic benefits of the acquisition enable Malleable to increase the capacity of the foundry with a huge localization drive from South African customers. WRE also acquired the business of Africa Thermal Insulations (ATI) which now also trades as a division of West Rand Engineering. ATI manufactures, sells, markets and distributes building insulation products including PVC hose throughout Africa. We believe in green business and therefore we focus on the conservation of energy within the building industry and we strive to operate our business in a way that eliminates waste and conserves natural resources. These businesses are managed out of our offices in Johannesburg, Cape Town and Sydney, Australia. Klambon Water is perfectly positioned to serve the needs of all valued customers utilising the local expertise and manufacturing capabilities of WRE, Malleable Castings and ATI. 2 P a g e
Index Section A Glen Ball Valves Female Thread to Female Thread Shouldered to Female Thread Shouldered Flanged Section B Glen Butterfly Valves Shouldered Wafer Section C Clamps and Gaskets Shouldered Clamps and Gaskets Section D Manifolds Cast Shouldered Fabricated Section E Fabricated Fittings Shouldered and flanged 3 P a g e
Index Section F Pipe Couplings Wide Range Wide Range Step Dedicated Dedicated Step Gripper Section G- Flanged Adaptors Wide Range Flange Dedicate Flange Gripper Flange Section H Dismantling Joints Dismantling joints Section I Quick Adaptors Quick Adaptors for PVC and PE Pipes Quick Adaptors for Ductile Iron Pips 4 P a g e
Index Section J Valves and Strainers Resilient Seal Socketed Gate Valve Non-Rising Spindle Resilient Seal Flanged Gate Valve Non-Rising Spindle Resilient Seal Flanged Gate Valve Rising Spindle Metal Seated Gate Valve Non-Rising Spindle Swing Check Valve Y Strainer Section K Repair and Snap Clamp Repair Clamp Snap Clamp Section L Universal Tapping Saddle Universal Tapping Saddle Section M Reducing Flanges Reducing Flanged Section N Rubber Expansion Joints Rubber Expansion Joints Section O PVC Hose- Mining Hose SANS 1086 2007 Dragline Hose SANS 271 2005 PIPE OD Chart 5 P a g e
SECTION A GLEN BALL VALVES s FEMALE TO FEMALE THREAD MANUFACTURED IN SOUTH AFRICA Floating Ball Design for improved sealing and higher pressure Bi-directional operation Compact valve with minimum parts Full bore design reduces turbulence and decreases pressure drop through valve Robust cast body Spindle designed to prevent possibility of blow out Valve maintenance done in-situ Handles replaced easily by removing nut Handle Spindle Seats Ball Fasteners Body and Cap Mild Steel Stainless Steel Nitrile Stainless Steel 4.8 Carbon Nut and Spring Washer S.G Iron Description 15 ball valve with a 90 rotating handle, stainless steel spindle and female to female BSP thread 20 ball valve with a 90 rotating handle, stainless steel spindle and female to female BSP thread 25 ball valve with a 90 rotating handle, stainless steel spindle and female to female BSP thread 32 ball valve with a 90 rotating handle, stainless steel spindle and female to female BSP thread 40 ball valve with a 90 rotating handle, stainless steel spindle and female to female BSP thread 50 ball valve with a 90 rotating handle, stainless steel spindle and female to female BSP thread 80 ball valve with a 360 rotating handle, mild steel spindle and female to female BSP thread A B C Working Pressure (kpa) Working Temperature ( C) 85 75 75 3500-20 to 80 93 95 110 5400-20 to 80 110 105 115 5400-20 to 80 135 120 125 5400-20 to 80 145 175 250 4000-20 to 80 140 155 165 4000-20 to 80 255 225 195 3700-20 to 80 6 P a g e
SHOULDERED TO FEMALE THREAD MANUFACTURED IN SOUTH AFRICA Floating Ball Design for improved sealing and higher pressure Bi-directional operation Compact valve with minimum parts Full bore design reduces turbulence and decreases pressure drop through valve Robust cast body Spindle designed to prevent possibility of blow out Valve maintenance done in-situ Handles replaced easily by removing nut Handle Spindle Seats Ball Fasteners Body and Cap Mild Steel Stainless Steel Nitrile Stainless Steel 4.8 Carbon Nut and Spring Washer S.G Iron DESCRIPTION 50 shouldered to 25 female BSP thread ball valve with a 360 rotating handle and a stainless steel spindle 50 shouldered to 25 female BSP thread ball valve with a 90 rotating handle and a stainless steel spindle 50 shouldered to 25 female BSP thread ball valve with a 90 lockable rotating handle and a stainless steel spindle A B C Working Pressure (kpa) Working Temperature ( C) 120 115 135 5400-20 to 80 120 115 135 5400-20 to 80 120 115 135 5400-20 to 80 7 P a g e
SHOULDERED MANUFACTURED IN SOUTH AFRICA s Floating Ball Design for improved sealing and higher pressure Bi-directional operation Compact valve with minimum parts Full bore design reduces turbulence and decreases pressure drop through valve Robust cast body Spindle designed to prevent possibility of blow out Valve maintenance done in-situ Handles replaced easily by removing nut Handle Spindle Seats Ball Fasteners Body and Cap Mild Steel Stainless Steel Nitrile Stainless Steel 4.8 Carbon Nut and Spring Washer S.G Iron DESCRIPTION 48 shouldered ball valve with a 360 rotating handle with a stainless steel spindle 50 shouldered ball valve with a 360 rotating handle with a stainless steel spindle 80 shouldered ball valve with a 360 lockable rotating handle with a stainless steel spindle 100 shouldered ball valve with a 360 lockable rotating handle with a stainless steel spindle A B C Working Pressure (kpa) Working Temperature ( C) 250 175 250 4000-20 to 80 180 205 250 4000-20 to 80 255 225 195 2700-20 to 80 280 285 195 2700-20 to 80 8 P a g e
FLANGED MANUFACTURED IN SOUTH AFRICA s Material of Construction Floating Ball Design for improved sealing and higher pressure Bi-directional operation Compact valve with minimum parts Full bore design reduces turbulence and decreases pressure drop through valve Robust cast body Spindle designed to prevent possibility of blow out Valve maintenance done in-situ Handles replaced easily by removing nut Other drilling options available upon request Handle Spindle Seats Ball Fasteners Body and Cap Mild Steel Stainless Steel Nitrile Stainless Steel 4.8 Carbon Nut and Spring Washer S.G Iron DESCRIPTION A B C Working Pressure (kpa) Working Temperature ( C) 50 table D flanged ball valve with a 360 rotating handle 175 178 255 4000-20 to 80 80 table D flanged ball valve with a 360 rotating handle 223 190 215 2700-20 to 80 100 table D flanged ball valve with a 360 rotating handle 266 275 195 2700-20 to 80 9 P a g e
SECTION B GLEN BUTTERFLY VALVES SHOULDERED MANUFACTURED IN SOUTH AFRICA Designed to meet international standards Extremely rugged Simple to install and operate No lubrication necessary Low maintenance cost Throttling facility by using the optional multi-stop handle Easy adaptation to flanged pipe lines Corrosion and abrasion resistant Body Spheroidal Graphite Iron, FBE Coated or NBR Lined Disc Spheroidal Graphite Iron, Nitrile Rubber Coated or 316 Stainless Steel Spindle Cast Iron or 316 Stainless Steel Rubber Lining Nitrile Rubber (EPDM available ) SIZE DESCRIPTION A () B () C () Pressure (kpa) Temperature ( C) 50 SH Shouldered butterfly valve with a 90 lever and stainless steel spindle 84 205 155 2500-20 to 80 50 SH Shouldered butterfly valve with a multi-stop lever and stainless steel spindle 115 305 230 2500-20 to 80 100 SH Shouldered butterfly valve with a 90 lever and cast iron spindle 115 275 230 2500-20 to 80 100 SH Shouldered butterfly valve with a 90 lever and stainless steel spindle 115 275 230 2500-20 to 80 100 SH Shouldered butterfly valve with a multi-stop lever and cast iron spindle 115 305 230 2500-20 to 80 100 SH Shouldered butterfly valve with a multi-stop lever and stainless steel spindle 115 305 230 2500-20 to 80 100 SH Shouldered butterfly valve with a hand wheel actuator and cast iron spindle 115 360 160 2500-20 to 80 100 SH Shouldered butterfly valve with a hand wheel actuator and stainless steel spindle 115 360 160 2500-20 to 80 150 SH Shouldered butterfly valve with a 90 lever and cast iron spindle 150 350 310 2500-20 to 80 150 SH Shouldered butterfly valve with a multi-stop lever and cast iron spindle 150 370 310 2500-20 to 80 150 SH Shouldered butterfly valve with a multi-stop lever and stainless steel spindle 150 370 310 2500-20 to 80 150 SH Shouldered butterfly valve with a hand wheel actuator and cast iron spindle 150 420 160 2500-20 to 80 150 SH Shouldered butterfly valve with a hand wheel actuator and stainless steel spindle 150 420 160 2500-20 to 80 200 SH Shouldered butterfly valve with a 90 lever and cast iron spindle 135 440 500 2500-20 to 80 200 SH Shouldered butterfly valve with a multi-stop lever and cast iron spindle 135 475 500 2500-20 to 80 200 SH Shouldered butterfly valve with a multi-stop lever and stainless steel spindle 135 475 500 2500-20 to 80 200 SH Shouldered butterfly valve with a hand wheel actuator and stainless steel spindle 135 542 250 2500-20 to 80 10 P a g e
WAFER MANUFACTURED IN SOUTH AFRICA s Designed to meet international standards Extremely rugged Simple to install and operate Handwheel handle available on request No lubrication necessary Low maintenance cost Throttling facility by using the optional multi-stop handle Easy adaptation to flanged pipe lines Corrosion and abrasion resistant Non-toxic WRAS approved gasket and coating Material of Construction Body Shaft Disc Bushing Liner O-Ring Coating Cast Iron Stainless Steel Stainless Steel PTFE EPDM EPDM Fusion Bonded Epoxy Size A () B () C () D () E () Φ Pressure (kpa) Temperature ( C) 50 161 80 30 90 43 56.8 2000-10 C to 120 C 80 181 95 30 90 46 83 2000-10 C to 120 C 100 200 115 30 90 51.5 101.5 2000-10 C to 120 C 150 225 138 30 90 56.5 151.1 2000-10 C to 120 C 200 241 174 30 125 60 200.5 2000-10 C to 120 C 250 296 198 30 125 68.5 251.3 2000-10 C to 120 C 300 336 234 30 125 79.5 300.5 2000-10 C to 120 C 11 P a g e
SECTION C CLAMPS AND GASKETS CAST SHOULDERED CLAMPS MANUFACTURED IN SOUTH AFRICA ALTERNATIVE COLOURS ARE AVAILABLE UPON REQUEST MANUFACTURED TO SANS 815 Size Pipe OD () Working Pressure (kpa) Bolt Size () OD () ID () L () H () 50 60.3 4000 M12x65 97 61 132 48 100 114.3 3500 M12x90 156 115.6 206 52 150 165.1 3500 M16x115 212 167 273 52 200 219.1 3000 M16x115 280 221 346 60 250 273 2500 M16x115 342 275 416 64 REPLACEMENT GASKETS AVAILABLE UPON REQUEST REPLACEMENT FASTENERS AVAILABLE UPON REQUEST 12 P a g e
` SECTION D MANIFOLDS CAST SHOULDERED MANUFACTURED IN SOUTH AFRICA DESCRIPTION 50 SHOULDERED INLET 5X50 SHOULDERED OUTLET GALVANIZED DESCRIPTION 100 SHOULDERED INLET 5X50 SHOULDERED OUTLET GALVANIZED DESCRIPTION 50 SHOULDERED INLET 5X50 SHOULDERED OUTLET PAINTED DESCRIPTION 100 SHOULDERED INLET 5X50 SHOULDERED OUTLET PAINTED 13 P a g e
FABRICATED MANUFACTURED IN SOUTH AFRICA DESCRIPTION 50 SHOULDERED MANIFOLD 5X25 BALL VALVE DESCRIPTION 100 SHOULDERED MANIFOLD 50 BALL VALVE INLET 4X25 BALL VALVE DESCRIPTION 150 TABLE D FLANGED MANIFOLD 1X50 BALL VALVE 6X25 KWIKFIT COMBI BALL VALVE DESCRIPTION 200 TABLE D FLANGED MANIFOLD 1X50 BALL VALVE 6X25 KWIKFIT COMBI BALL VALVE 14 P a g e
SECTION E FABRICATED FITTINGS SHOULDERED MANUFACTURED IN SOUTH AFRICA DESCRIPTION DN50 - DN200 Nominal Bore Shouldered/ Flanged Equal T DESCRIPTION DN50-DN200 Nominal Bore Shouldered/ Flanged Unequal T DESCRIPTION DN50 - DN200 Nominal Bore Shouldered/ Flanged 90 Elbow DESCRIPTION DN50 - DN200 Nominal Bore Shouldered/ Flanged 90 Segmented Bend DESCRIPTION DN50 - DN200 Nominal Bore Shouldered/ Flanged 45 Elbow 15 P a g e
DESCRIPTION DN50 - DN200 Nominal Bore Shouldered/ Flanged 45 Segmented Bend DESCRIPTION DN50 - DN200 Nominal Bore Flanged to Shouldered Adaptor DESCRIPTION DN50 - DN200 Nominal Bore Shouldered/ Flanged Concentric Butt-weld Reducer FLANGE DRILLED TO BS 4504; BSEN 1092; SANS 1123 AND BS10 16 P a g e
SECTION F PIPE COUPLINGS WIDE RANGE Connect plain ended pipes of various outside diameter with the same or different nominal bore Profiled gasket allowing for smooth installation Providing a leak tight seal across the outside diameter of the pipe Thermal expansion and contraction of 5 per gasket Angular deflection of 5 degrees Non-toxic WRAS approved gasket and coating Notes Gaskets must be lubricated to allow ease of installation Design and materials are subjected to change without prior notice Maximum Working Pressure 16 Bar Corrosion Protection Fusion bonded epoxy Sleeve Sleeve End Rings Gaskets Fasteners Alternative Coating DN50-300 Rolled Steel DN350-600 Ductile Iron DN50-600 Ductile Iron EPDM Electro Galvanized 316 Stainless Steel Fusion Bonded Epoxy 17 P a g e
WIDE RANGE STEP COUPLING Connect plain ended pipes of various outside diameter with the same or different nominal bore Profiled gasket allowing for smooth installation Providing a leak tight seal across the outside diameter of the pipe Thermal expansion and contraction of 5 per gasket Angular deflection of 5 degrees Non-toxic WRAS approved gasket and coating Notes Gaskets must be lubricated to allow ease of installation Design and materials are subjected to change without prior notice Maximum Working Pressure 16 Bar Corrosion Protection Fusion bonded epoxy Sleeve End Rings Gaskets Fasteners Alternative Coating DN50-250 Rolled Steel DN50-250 Ductile Iron EPDM Electro Galvanized 316 Stainless Steel Fusion Bonded Epoxy 18 P a g e
DEDICATED COUPLING Connect plain ended pipes to plain ended pipes with the same outside diameter Profiled gasket allowing for smooth installation Providing a leak tight seal across the outside diameter of the pipe Thermal expansion and contraction of 5 per gasket Angular deflection: DN50-450 (6 ), DN500-600 (5 ), DN600 750 (4 ), DN750-1200 (3 ), DN1200-1800 (2 ), DN1800 (1 ) Non-toxic WRAS approved gasket and coating Notes Gaskets must be lubricated to allow ease of installation Design and materials are subjected to change without prior notice Sizes greater than DN2400 are available on request Pressures greater than 16 bar are available on request Maximum Working Pressure 16 Bar Corrosion Protection Fusion bonded epoxy Sleeve DN50 125NB Ductile Iron Sleeve DN150-2400 Rolled Steel End Rings DN50-300 Ductile Iron End Rings DN350-2400 Rolled Steel Gaskets EPDM Fasteners Electro Galvanized Alternative 316 Stainless Steel Coating Fusion Bonded Epoxy 19 P a g e
DEDICATED STEP COUPLING Connect plain ended pipes to plain ended pipes with different outside diameters Profiled gasket allowing for smooth installation Providing a leak tight seal across the outside diameter of the pipe Thermal expansion and contraction of 5 per gasket Angular deflection: DN50-450 (6 ), DN500-600 (5 ), DN600 750 (4 ), DN750-1200 (3 ), DN1200-1800 (2 ), DN1800 (1 ) Non-toxic WRAS approved gasket and coating Notes Gaskets must be lubricated to allow ease of installation Design and materials are subjected to change without prior notice Sizes greater than DN2400 are available on request Pressures greater than 16 bar are available on request Maximum Working Pressure 16 Bar Corrosion Protection Fusion bonded epoxy Sleeve DN50 125 Ductile Iron Sleeve DN150-2400 Rolled Steel End Rings DN50-300 Ductile Iron End Rings DN350-2400NB Rolled Steel Profile Plate Steel Gaskets EPDM Fastener Bolts Electro Galvanized Fastener Studs 316 Stainless Steel Coating Fusion Bonded Epoxy 20 P a g e
GRIPPER COUPLING Couplings are designed to resist end pull-out on PE and PVC pipes It is the fastening action of the Gripper Ring that secures the coupling onto the pipe resisting end pull-out Profiled gasket allowing for smooth installation Non-toxic WRAS approved gasket and coating Notes Gaskets must be lubricated to allow ease of installation Design and materials are subjected to change without prior notice Maximum Working Pressure 16 bar Corrosion Protection Fusion bonded epoxy Sleeve End Rings Gripper Ring Gaskets Fastener Alternative Coating Ductile Iron Ductile Iron Brass EPDM Electro Galvanized 316 Stainless Steel Fusion Bonded Epoxy 21 P a g e
SECTION G FLANGE ADAPTORS WIDE RANGE FLANGE ADAPTORS Connect plain ended pipes of various outside diameters to flanged equipment Flange drilling to BS 4504; BSEN 1092; SANS 1123 and BS 10 Profiled gasket allowing for smooth installation Providing a leak tight seal across the outside diameter of the pipe Thermal expansion and contraction of 5 per gasket Angular deflection of 2 degrees Non-toxic WRAS approved gasket and coating Maximum Working Pressure 16 Bar Notes Gaskets must be lubricated to allow ease of installation Design and materials are subjected to change without prior notice Corrosion Protection Sleeve Ductile Iron End Ring Ductile Iron Flange Ductile Iron Gaskets EPDM Fasteners Electro Galvanized Alternative 316 Stainless Steel Coating Fusion Bonded Epoxy Fusion bonded epoxy 22 P a g e
DEDICATED FLANGED ADAPTORS Connect plain ended pipes to flanged equipment Flange drilling to BS 4504; BSEN 1092; SANS 1123 and BS 10 Profiled gasket allowing for smooth installation Providing a leak tight seal across the outside diameter of the pipe Thermal expansion and contraction of 5 per gasket Angular deflection: DN50-450 (3 ), DN500-750 (2 ), DN750-1200 (1 ), DN1200-1800 (1 ), DN1800+ (0 ) Non-toxic WRAS approved gasket and coating Notes Gaskets must be lubricated to allow ease of installation Design and materials are subjected to change without prior notice Sizes greater than DN2400 are available on request Pressures greater than 16 bar are available on request Maximum Working Pressure 16 Bar Corrosion Protection Fusion bonded epoxy Sleeve DN50 125NB Ductile Iron Sleeve DN150-2400 Rolled Steel End Rings DN50-300 Ductile Iron End Rings DN350-2400 Rolled Steel Flange Steel Plate Gaskets EPDM Fasteners 316 Stainless Steel Coating Fusion Bonded Epoxy 23 P a g e
GRIPPER FLANGED ADAPTORS Couplings are designed to resist end pull-out on PE and PVC pipes It is the fastening action of the Gripper Ring that secures the coupling onto the pipe resisting end pull-out Flange drilling to BS 4504; BSEN 1092 and SANS 1123 Profiled gasket allowing for smooth installation Notes Gaskets must be lubricated to allow ease of installation Design and materials are subjected to change without prior notice Maximum Working Pressure 16 bar Corrosion Protection Fusion bonded epoxy Sleeve End Rings Flange Gripper Ring Gaskets Fasteners Alternative Coating Ductile Iron Ductile Iron Steel Plate Brass EPDM Electro Galvanized 316 Stainless Steel Fusion Bonded Epoxy 24 P a g e
SECTION H DISMANTLING JOINTS DISMANTLING JOINTS A composite fitting featuring a telescopic action, designed to provide longitudinal adjustment between a flanged pipe and flanged equipment Flange drilling to BS 4504; BSEN 1092; SANS 1123 and BS 10 Provide a simple method for installation and removal of flanged equipment such as valves and pumps Thickness of flanges will not necessarily be the same as the mating flange Non-toxic WRAS approved gasket and coating Gaskets must be lubricated to allow ease of installation Design and materials are subjected to change without prior notice Sizes greater than DN2400 are available on request Pressures greater than 16 bar are available on request Maximum Working Pressure 16 Bar Notes Corrosion Protection Fusion bonded epoxy Sleeve Sleeve End Ring End Ring Flange Spigot Gaskets Fastener Studs Alternative Fastener Tie Rods Alternative Coating DN50-200 Ductile Iron DN250-2400 Rolled steel DN50-300 Ductile Iron DN350 2400 Rolled Steel Steel Plate Steel Plate and Rolled Steel EPDM 316 Stainless Steel 316 Stainless Steel Electro Galvanized 316 Stainless Steel Fusion Bonded Epoxy 25 P a g e
SECTION I QUICK ADAPTORS QUICK ADAPTORS FOR PVC AND PE PIPES Quick adaptors are used to connect PVC and PE pipes to flanged equipment A Gripper Ring is introduced to connect PE pipes to Flanged equipment. Flange drilling to BS 4504; BSEN 1092; SANS 1123 and BS 10 Maximum Working Pressure 16 bar Corrosion Protection Sleeve Ductile Iron Flange Ductile Iron Gaskets EPDM Gripper Ring Brass Coating Fusion Bonded Epoxy Fusion bonded epoxy 26 P a g e
DN OD L () 40 50 52 50 50 52 50 63 54 60 63 54 65 75 57 80 75 57 80 90 60 100 90 60 100 110 64 125 125 72 125 140 76 150 160 80 200 180 86 200 200 90 200 225 90 250 250 92 300 280 98 300 315 102 350 355 114 400 400 128 27 P a g e
DN OD L () 40 50 52 50 50 52 50 63 54 60 63 54 65 75 57 80 75 57 80 90 60 100 90 60 100 110 64 125 125 72 125 140 76 150 160 80 200 180 86 200 200 90 200 225 90 250 250 92 300 280 98 300 315 102 350 355 114 400 400 128 28 P a g e
QUICK ADAPTORS FOR DUCTILE IRON PIPES Quick adaptors are used to connect Ductile Iron pipes to flanged equipment by inserting teeth into the rubber Flange drilling to BS 4504; BSEN 1092; SANS 1123 and BS 10 Maximum Working Pressure 16 bar Corrosion Protection Fusion bonded epoxy Sleeve Flange Gripper Teeth Gasket Coating Ductile Iron Ductile Iron Carbon Steel EPDM Fusion Bonded Epoxy DN OD L () 80 98 49 100 118 56 125 144 63 150 170 70 200 222 77 250 274 87 300 326 97 29 P a g e
SECTION J VALVES AND STRAINERS RESILIENT SEAL SOCKETED GATE VALVE NON-RISING SPINDLE Non-Rising Spindle Fusion-Bonded Epoxy Powder Coated EPDM Rubber-lined S.G Iron Gate Supplied Socketed Right or Left-Hand Closing Cap-Top or Hand Wheel Operated Wedge Coated to EPDM Face-to-Face length according to SABS 664 Low Torque opening and closing 50-450 Sizes available Maximum Working Pressure 16 bar Corrosion Protection Body Ductile Iron Bonnet Ductile Iron Gland Ductile Iron HW/Cap Ductile Iron Stem Nut Bronze Spindle Stainless Steel Fastener Stainless Steel Coating Fusion Bonded Epoxy Fusion bonded epoxy DN () L () H () 90 335 413 110 355 435 160 405 528 200 450 616 30 P a g e
RESILIENT SEAL FLANGED GATE VALVE NON-RISING SPINDLE Non-Rising Spindle Fusion Bonded Epoxy Powder Coated EPDM Rubber Lined S.G Iron Gate Supplied either Socketed or Flanged Flange drilling to BS 4504; BSEN 1092; SANS 1123 and BS 10 Non-Drilled Flanged Valves can be supplied on request Right or Left-Hand Closing Cap-Top or Hand Wheel operated Resilient Sealed to EN 1171 Face-to-Face length according to SABS 664 Flange Connection Low Torque opening and closing Maximum Working Pressure 16 bar Corrosion Protection Fusion bonded epoxy Body Ductile Iron Wedge EPDM Wedge Core Ductile Iron Stem Nut Stem Stem Stainless Steel Gasket EDPM Stud Stainless Steel Bonnet Ductile Iron O-Ring EDPM Back Seat EDPM Washer Stainless Steal O-Ring EPDM O-Ring EPDM Gland Ductile Iron Dust Proof Cover EPDM Cap Ductile Iron Stud Stainless Steel Stud Stainless Steel Guide Nylon Coating Fusion Bonded Epoxy 31 P a g e
DN () L () H () D () K () D1 () n-d () b () f () 50 216 358 165 125 98 4-18 19 3 80 229 413 200 160 132 8-18 19 3 100 254 435 220 180 156 8-18 19 3 150 280 528 285 240 211 8-22 19 3 200 317 616 30 295 266 12-22 20 3 250 356 721 405 355 319 12-26 22 3 300 380 801 460 410 340 12-26 24.5 4 32 P a g e
RESILIENT SEAL FLANGED GATE VALVE RISING SPINDLE Valves comply with AWWA C515 Superior stem graphite packing Packing replaceable under pressure Flange drilling to BS 4504; BSEN 1092; SANS 1123 and BS 10 Cap-Top or Hand Wheel operated Working temperature -10 to 120 C Maximum Working Pressure 16 bar Corrosion Protection Fusion bonded epoxy Body Bonnet Wedge Stem Gasket Wedge Nut Bolts on bonnet flange Gland Gland bolts Yoke Nut Handwheel Handwheel Nut Coating Ductile Iron Ductile Iron Ductile Iron / EPDM Coated Stainless Steel EPDM Stainless Steel Carbon Steel Ductile Iron Stainless Steel Bronze Ductile Iron Ductile Iron Fusion Bonded Epoxy Size 50 80 100 125 150 200 250 300 L 178 203 229 254 267 292 330 356 H (Open) 385 480 550 655 740 930 1130 1320 H (Closed) 320 400 450 530 590 730 880 1020 C 184 254 254 305 305 356 445 445 33 P a g e
METAL SEATED GATE VALVE NON-RISING SPINDLE Valves comply with EN1171, BS5150, BS3464 or MSS SP-70 Metal Seat: Bronze or 304 Stainless Steel Adjustable Stem Seat Available with Handwheel, Gearbox or Actuator Flange drilling to BS 4504; BSEN 1092; SANS 1123 and BS 10 Face to Face dimensions in accordance with: EN558-1 Basic Series 3, Series 15 and ASME B16.10 Maximum Working Pressure 16 bar for all sizes 25 bar for DN 50-DN 300 Corrosion Protection Fusion Bonded Epoxy Body Ductile Iron Bonnet Ductile Iron Seat Stainless Steel (Bronze available) Wedge Ductile Iron Wedge Trim Stainless Steel (Bronze available) Stem Stainless Steel (Brass available) Wedge Nut Brass Gasket Graphite Packing Graphite Packing Nut Stainless Steel Bonnet Bolts and Nuts Carbon Steel Handwheel Ductile Iron 34 P a g e
Size 50 L 65 80 100 125 150 EN558-1 Series 3 Asme B16.10 178 191 203 229 254 267 292 330 235 381 406 432 457 508 EN558-1 Series 14 150 170 180 190 200 210 230 250 270 290 310 330 350 390 EN558-1 Series 15 250 270 280 300 325 350 400 450 500 550 600 650 700 800 BS 3464 146 159 165 171 191 210 241 273 305 - - - - - H 265 300 344 390 461 513 616 705 800 867 966 1080 1152 1310 D 175 175 255 255 305 305 355 405 405 558 558 610 610 610 200 250 300 350 400 450 500 600 35 P a g e
SWING CHECK VALVE Designed to BS5163 Rubber seated Body and bonnet ductile iron Carbon steel plug and bolts EPDM Gasket Flange drilling to BS 4504; BSEN 1092; SANS 1123 and BS 10 Maximum Working Pressure 16 Bar Corrosion Protection Fusion Bonded Epoxy Body Cover Side Plug Hanger Pin Hanger Disc Disc Trim Body Trim Gasket Cast Iron Cast Iron Brass Stainless Steel Ductile Iron Cast Iron Bronze (EPDM/NRB available) Bronze Graphite Size DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500 DN600 L 203 216 241 292 330 356 495 622 699 787 914 914 1016 1219 H 125 137 147 166 190 217 265 300 342 402 472 500 514 605 36 P a g e
Y STRAINER Face to Face dimensions to DIN3202-F1 Body and bonnet ductile iron Carbon steel plug and bolts Screen is SS304 EPDM Gasket Flange drilling to BS 4504; BSEN 1092; SANS 1123 and BS 10 Maximum Working Pressure 16 Bar Corrosion Protection Fusion Bonded Epoxy Body Cover Screen Gasket Plug Coating Ductile Iron Ductile Iron Stainless Steel Graphite Ductile Iron Fusion Bonded Epoxy Size DN50 DN65 DN80 DN100 DN125 DN150 DN200 DN250 DN300 DN350 DN400 DN450 DN500 DN600 A 230 290 310 350 400 480 600 730 850 980 1100 1200 1250 1450 B 130 158 173 218 240 281 333 460 515 755 827 930 980 1170 Plug 1/2 1 1 1 1-1/4 1-1/2 1-1/2 2 2 2 2 2 2 2 37 P a g e
SECTION K - REPAIR AND SNAP CLAMPS REPAIR CLAMPS Repair Clamps are a wide-spread range of stainless steel pipe repair clamps which should not be used to join pipes The Clamps offer a permanent repair for many types of pipe The Clamps include various clamp lengths which range up to 1200 wide and are suitable for practically any pipe material Products from DN40 and greater are supplied as full circumferential repair clamps, complete with a stainless steel armour plate vulcanized into the rubber seal at the time of moulding Installation in poor site conditions is made easy with a simple flip over action and self-retaining bolts An all-inclusive gasket offers a reliable seal even on corroded pipes Clamp Shell Studs and Nut Stud Coating Bolting Mechanism Nut Cap Rubber Seal Armour Plate Stainless Steel Stainless Steel Molybdinum Disulfide Telfon Dry Film Lubricant Stainless Steel Polypropylene Plastic EPDM (nitrile and Vton available on request) Stainless Steel 304 (316 on request) 38 P a g e
SNAP CLAMPS Snap Clamps are used for repairing pin-hole breaks in small diameter pipes, they provide a quick, easy and cost-effective solution for this type of break Clamp Shell Bolt and Nut Bolt and Nut Coating Lugs Lugs Coating Rubber Seal Stainless Steel 304 (316 available in request) Mild Steel Hot Dip Galvanized Ductile Iron Hot Dip Galvanized EPDM 39 P a g e
SECTION L UNIVERSAL TAPPING SADDLE UNIVERSAL TAPPING SADDLE Universal Tapping Saddles are used to make permanent (Hot) Tapping into existing or new water and air lines The saddle uses a Stainless-Steel Strap that is tightened with fasteners on either side Pipe outside diameters range from 80 430 Body is Ductile Iron and Rubber is EPDM, SBR/NR Maximum Working Pressure 16 bar Corrosion Protection Fusion bonded epoxy Body Gasket Boltings Inserts Straps Coating Ductile Iron EPDM Stainless Steel Nylon/SS SS304 Fusion Bonded Epoxy Thread Outlet DN () Strap Num Bolting Size 80-150 1 M12 3/4" 2 200-300 1 M14 350-500 1 M16 600-800 1 M16 40 P a g e
SECTION M REDUCING FLANGES REDUCING FLANGES Used to connect flanges with different diameters Flange Drilling ISO7005-2/EN1092-2 PN10/PN16 Ductile Iron Body with Fusion Bonded Epoxy Coating Maximum Working Pressure 16 bar Corrosion Protection Fusion bonded epoxy Body Fasteners Coating Ductile Iron Electro Galvanized Fusion Bonded Epoxy Size () Bolt Size () Bolt Number Bolt Size () Bolt Number DN40-60 M16 8 DN40-80 M16 8 DN50-60 M16 8 DN50-80 M16 8 DN50-100 M16 12 DN60-80 M16 8 DN65-80 M16 12 DN65-100 M16 12 DN80-100 M16 16 DN80-125 M16 16 DN80-150 M16 8 DN100-125 M16 16 DN100-150 M16 8 M20 8 DN100-200 M16 8 M20 16 DN125-150 M16 8 M20 8 DN150-200 M20 16 DN150-250 M20 8 DN150-300 M20 8 DN200-250 M20 20 DN200-300 M20 8 DN250-300 M20 24 41 P a g e
SECTION N RUBBER EXPANSION JOINTS RUBBER EXPANSION JOINTS Rubber: EPDM/NBR Carcass: Nylon Cord Fabric Reinforcing Wire: Spring Steel Flanges: Carbon Steel Working Pressure: 16Bar Flange drilling to BS 4504; BSEN 1092; SANS 1123 and BS 10 Maximum Working Pressure DN32-DN300: 16 bar DN350-DN600: 10 bar Corrosion Protection Fusion bonded epoxy Rubber Carcass Reinforcing Wire Flange Coating EPDM/NBR/Neoprene Nylon Cord Fabric Spring Steel Wheel Carbon Steel, Since Plated Fusion Bonded Epoxy Size L±5 Axial Compression Axial Elongation Lateral Movement Angular Movement DN32 95 9 6 9 15 DN40 95 10 6 9 15 DN50 105 10 7 10 15 DN65 115 13 7 11 15 DN80 130 15 8 12 15 DN100 135 19 10 13 15 DN125 165 19 12 13 15 DN150 180 20 12 14 15 DN200 205 25 16 22 15 DN250 240 25 16 22 15 DN300 260 25 16 22 15 DN350 265 25 16 22 15 DN400 265 25 16 22 15 DN450 265 25 16 22 15 DN500 265 25 16 22 15 DN600 265 25 16 22 15 42 P a g e
` SECTION O PVC HOSE MINING HOSE SANS 1086-2007 MANUFACTURED IN SOUTH AFRICA Supplied in sizes 10, 12.5, 20, 25, 32, 40 & 50 SANS 1086 available in orange, blue, green (Custom colours available on request) Operating pressure: 9-17 bar (Dependent on hose size) Temperature range: 0 C - 40 C Supplied plain-ended or as complete hose assemblies of 30m Applications include: Compressors, jack haers, pneumatic tools, high-pressure air and water conveyance Oil resistant and non-absorbent Maximum Working Pressure Please refer to below table Outer Layer Inner Layer Reinforcement PVC PVC Polyester DESCRIPTION MAXIMUM OPERATING PRESSURE BURSTING PRESSURE 10 PVC MINING HOSE 17 BAR 68 BAR 12.5 PVC MINING HOSE 17 BAR 68 BAR 20 PVC MINING HOSE 15 BAR 60 BAR 25 PVC MINING HOSE 14 BAR 56 BAR 32 PVC MINING HOSE 10 BAR 40 BAR 40 PVC MINING HOSE 8.8 BAR 35 BAR 50 PVC MINING HOSE 8.8 BAR 35 BAR 43 P a g e
DRAGLINE HOSE SANS 271-2005 MANUFACTURED IN SOUTH AFRICA Supplied in sizes 12.5, 20, & 25. SANS 271 available in black (Custom colours available on request). Supplied in a minimum of 100m lengths which can be cut into specific lengths Operating pressure: 9 bar. Temperature range: 0 C - 23 C. UV Resistant. Applications: Ideal for conveyance of water in domestic, agricultural and industrial sectors. Outer Layer Inner Layer Reinforcement PVC PVC Polyester 44 P a g e
PIPE OUTSIDE DIAMETER CHART 45 P a g e
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