D25304 2Kg Compact Hammer TYPE 1 Introduction Exploded Drawing Bill Of Material Repair Instructions New Parts E13527 E13528 D25304---A R11388 105 Wiring Diagram Marketing Information Main Menu E13582 E13583 E13584 May 2003 M.Chadwick
D25304 / D25303 1 TYP. MARQUART SWITCH 120 VOLTS USA. Item 6 Violet C2 2 C1 1 Item 10 Red Item 11 White Item 11 White P2 Item 10 Red Item 14 Blue P1 P3 Item 15 Black Item 13 White Black White P7 P3 COMM FWD / REV SWITCH TOP Item 17 Yellow P4 P6 120V Item 12 Violet Item 16 Red E13584 WWW.2helpU.com 03-07 - 03
D25304 MANUFACTURING PLANT SPENNYMOOR LAUNCH DATE 01-05-03 BULK DATE 01-04-03 PRODUCT ENGINEER M.CHADWICK Program Manager/Engineer S.BROCKET Type No. 1 CURRENT STATUS & MAJOR CHANGES. New product design with a dust extraction unit being released later this year. QS 7500 LAUNCH MARKETS & QUANTITIES GB LX 1200 900 PRODUCT DETAILS SEE ATTACHED PRODUCT INFORMATION SHEET. F:\Dossiers to do\2 Kg Compact Hammer\L Shaped 2kg\D25304\Intro D25304.DOCLast printed 06/05/03 16:47
TYP. D25304 1 150 146 140 131 145 147 148 137 130 110 135 134 133 132 137 112 111 136 113 114 118 117 116 115 95 93 94 92 93 91 90 800 801 119 97 96 70 60 134 121 55 56 57 73 77 75 74 50 72 59 71 61 58 54 160 170 78 76 62 51 52 53 846 79 E13527 / 584589-00 / 01 WWW.2helpU.com 24-03 - 03
TYP. D25304 1 19 29 3 27 34 25 28 20 18 35 37 24 1 30 26 36 31 9 8 7 35 2 23 11 10 6 22 17 21 16 32 5 4 39 40 15 12 13 14 33 35 821 836 831 861 E13528 / 584589-00 / 02 WWW.2helpU.com 24-03 - 03
Black & Decker Bill of Materials - PARTS LIST Item Quantity Number Per Product Number D25304K---A Product Description ROTARY HAMMER Type Identifier TYPE 1 Part Number Part Description Variant Description Type Description Page 1 Market Codes 1 1 584430-00 ARMATURE 230V GB - QS No 1 1 584430-01 ARMATURE 115V LX - QU No 2 1 576690-05 FIELD 230V GB - QS No 2 1 576690-06 FIELD 115V LX - QU No 3 1 578287-01 SWITCH GB - QS No 3 1 583748-00 SWITCH 115V LX - QU No 4 2 577805-03 BRUSH HOLDER 230V GB - QS No 4 2 577805-04 BRUSH HOLDER 115V LX - QU No 5 1 584429-00 BRUSH KIT 230 VOLT GB - QS No 5 1 584429-01 BRUSH KIT 115 VOLT LX - QU No 6 1 582064-10 LEAD VIOLET With Suppressor. GB - QS Yes 6 1 582064-21 LEAD VIOLET W/O Suppressor QU Yes 6 1 582064-22 LEAD VIOLET With Suppresor LX Yes 7 1 584090-00 CORD PROTECTOR No 8 1 325090-10 CORDSET U.S.120V QU No 8 1 582319-03 CORDSET (M/PLUG) QS QS No 8 1 582319-04 CORDSET (M/PLUG) GB GB No 8 1 582319-05 CORDSET (M/PLUG) 115 VOLT LX No 9 1 578222-00 PLUG No 10 1 582064-00 LEAD RED Yes 11 1 582064-01 LEAD WHITE Yes 12 1 582064-06 LEAD VIOLET GB - QS No 12 1 582064-15 LEAD VIOLET LX - QU No 13 1 582064-02 LEAD WHITE GB - QS No 13 1 582064-19 LEAD WHITE LX - QU No 14 1 582064-07 LEAD BLUE GB - QS No 14 1 582064-16 LEAD BLUE LX - QU No 15 1 582064-05 LEAD BLACK GB - QS No 15 1 582064-20 LEAD BLACK LX - QU No Refer to R.I.
Black & Decker Bill of Materials - PARTS LIST 16 1 582064-04 LEAD RED With Choke. GB - QS No 16 1 582064-14 LEAD RED With choke LX No 16 1 582064-18 LEAD RED W/O choke QU No 17 1 582064-03 LEAD YELLOW With Choke GB - QS No 17 1 582064-13 LEAD YELLOW With choke LX No 17 1 582064-17 LEAD YELLOW W/O choke QU No 18 1 930026-01 BUMPER No 19 1 578218-00 SLIDER No 20 1 578220-00 LEVER No 21 1 870052 SLEEVE No 22 1 579720-00 BUSH No 23 2 326519-03 SCREW 3.5x30 No 24 1 330003-64 BEARING No 25 1 330003-19 BEARING No 26 1 323534-00 CONNECTOR No 27 1 584008-00 SUPPORT GB - QS Yes 28 1 582877-00 INSERT No 29 1 584080-00 INSERT GB - QS No 29 1 584551-00 INSERT 115V LX No 30 1 577986-00 HOUSING No 31 1 581808-00 BAFFLE FAN No 32 1 577993-00 FIELD CASE No 33 1 584041-01 END CAP SA No 34 1 577987-00 HANDLE COVER No 35 8 330065-08 SCREW No 36 1 916307 CORD CLAMP No 37 1 330065-13 SCREW 4x30 No 39 4 330065-26 SCREW No 40 2 330065-25 SCREW No 50 1 584419-00 INTERSHAFT SA Yes 51 1 580908-00 O RING 7.5x1.0 No Page 2
Black & Decker Bill of Materials - PARTS LIST 52 1 578271-00 PLATE No 53 1 579564-00 HOLDER No 54 1 579552-00 SELECTOR No 55 1 584638-00 O RING 14x2 No 56 1 577809-00 LEVER No 57 1 324007-14 SCREW 4x20 No 58 1 579184-00 LOCK BUTTON No 59 1 579179-00 SPRING No 60 1 582865-00 FILTER No 61 1 579185-00 COVER No 62 3 583981-00 SCREW 4x16 No 70 1 584432-00 GEARCASE SA No 71 1 330003-81 BEARING No 72 1 578229-00 SEAL No 73 1 577801-00 BEARING BLOCK No 74 1 577802-00 WASHER SHIM No 75 1 584420-00 PISTON No 76 1 579699-00 O RING No 77 1 584421-00 RAM No 78 1 577297-00 BEARING PLATE No 79 3 324006-15 SCREW 4x16 No 90 1 577793-00 CLIP Yes 91 1 584426-00 BUSH No 92 1 580990-00 O RING No 93 2 577135-00 O RING 19.5 x 3.5 No 94 1 584425-00 DAMPER No 95 1 584424-01 BEAT PIECE No 96 1 584423-01 BEARING & SEAL No 97 1 577139-00 SEAL No 110 1 577797-00 WASHER No 111 1 577744-00 O RING 23 X 2 No Page 3
Black & Decker Bill of Materials - PARTS LIST 112 1 584427-00 CLUTCH SA Yes 113 1 579178-00 SPRING No 114 1 584422-01 CYLINDER SA No 115 1 577814-00 WASHER No 116 2 330065-05 SCREW No 117 1 580291-00 LOCKING DEVICE No 118 1 584433-01 COVER GEARCASE No 119 1 577795-00 RING No 121 4 330065-13 SCREW 4x30 No 130 1 584428-00 SPINDLE No 131 1 584431-00 SLEEVE SA No 132 1 871690 SPRING No 133 1 578387-00 WASHER No 134 5 583890-00 BALL 7MM No 135 1 577928-00 TUBE No 136 1 323489-00 CAP No 137 2 579212-00 RING No 140 1 584558-00 HOLDER TOOL No 145 1 584676-00 SPINDLE No 146 1 584556-00 SPINDLE SA No 147 1 582512-02 CHUCK KEYLESS No 148 1 605256-01 SCREW 1/4-28 UNF (LH) No 150 1 584559-00 CHUCK & SPINDLE SA No 160 1 575182-00 HANDLE SA Yes 170 1 798846-02 DEPTH STOP No 800 1 870889-02 GREASE 80 gms Yes 801 1 584966-00 GREASE 10grms Yes 821 1 569037-00 RATING PLATE DeWalt Blank. GB - LX - QS No 821 1 584263-01 RATING PLATE QU No 831 1 581054-00 INSTRUCTION MANUAL QU No 836 1 559638-99 SERVICE TOOL Yes Page 4
Black & Decker Bill of Materials - PARTS LIST 846 1 585146-00 SERVICE KIT 230V GB - QS Yes 846 1 585149-00 SERVICE KIT 115V LX - QU Yes 861 1 578005-00 KIT BOX QU No Page 5
R11388 D25303K. D25304K Type 1 Item No. 27 This part is only used on 230V units fitted with the Tyco Switch. 50 The Intershaft is only available as a SA. 90 Avoid damage to the cylinder wall when removing the snap ring. 112 The clutch is only available as a SA. 114 The Spindle is only available as a SA. 160 The side handle is only available as a SA. 836 This service tool is required to remove the wires ( items 6, 10, 11 ) from the connector ( item 9 ). 846 The Service kit includes all O Rings, Seals, Brushes, Screws and Grease ( items 5, 51, 55, 60, 62x2, 72, 76, 79x3, 92, 93x2, 97, 136, 800, 801). Lubrication. 800 Paragon Grease. SA gearbox total 60 grms. 40grms in the area around the hollow piston and 20grms in the area around the Intershaft. 5grms spread over items 91, 92, 93, 94, 95, 96. 1grm around the Steel Ball 134 and the tool holder end of Cylinder 114. 801 GLK Grease. 3grms on the inside of Cylinder 114 1grm over the Ram 77 and O Ring 76. 1grm inside the Hollow Piston 75. Touque Settings. 23 1.0 Nm 35 1.5 Nm 37 2.0 Nm 39 2.0 Nm 40 1.0 Nm 57 1.5 Nm 62 3.2 Nm 79 3.2 Nm 116 2.0 Nm 121 2.0 Nm R11388en.rtf
New Parts D25304 2KG L SHAPE HAMMER Part Number Part Description 324006-15 324007-14 326519-03 330003-81 330065-25 330065-26 575182-00 576690-05 577135-00 577139-00 577297-00 577793-00 577795-00 577797-00 577801-00 577802-00 577805-03 577805-04 577809-00 577814-00 577928-00 577986-00 577987-00 577993-00 578005-00 578218-00 SCREW SCREW SCREW BEARING SCREW SCREW HANDLE SA FIELD 230V O RING SEAL BEARING PLATE CLIP RING WASHER BEARING BLOCK WASHER SHIM BRUSH HOLDER 230V BRUSH HOLDER 115V LEVER WASHER TUBE HOUSING HANDLE COVER FIELD CASE KIT BOX SLIDER Please DO NOT order any parts until a Service Change Note is published. 07 May 2003 P1ant: SP Page 1 of 4
Part Number 578220-00 578222-00 578229-00 578271-00 578287-01 579178-00 579179-00 579184-00 579185-00 579212-00 579552-00 579564-00 579699-00 579720-00 580291-00 580908-00 580990-00 581054-03 581808-00 582064-00 582064-01 582064-02 582064-03 582064-04 582064-05 582064-06 582064-07 582064-10 582064-13 582064-14 582064-15 582064-16 Part Description LEVER PLUG SEAL PLATE SWITCH SPRING SPRING LOCK BUTTON COVER RING SELECTOR HOLDER O RING BUSH LOCKING DEVICE O RING O RING INSTRUCTION MANUAL BAFFLE FAN LEAD RED LEAD WHITE LEAD WHITE LEAD YELLOW LEAD RED LEAD LEAD VIOLET LEAD BLUE LEAD VIOLET LEAD YELLOW LEAD RED LEAD VIOLET LEAD BLUE Please DO NOT order any parts until a Service Change Note is published. 07 May 2003 P1ant: SP Page 2 of 4
Part Number 582064-17 582064-18 582064-19 582064-20 582064-21 582064-22 582319-03 582319-04 582319-05 582512-02 582865-00 582877-00 583748-00 583890-00 583981-00 584008-00 584041-01 584080-00 584090-00 584263-01 584419-00 584420-00 584421-00 584422-01 584423-01 584424-01 584425-00 584426-00 584427-00 584428-00 584429-00 584429-01 Part Description LEAD YELLOW LEAD RED LEAD WHITE LEAD LEAD VIOLET LEAD VIOLET CORDSET (M/PLUG) QS CORDSET (M/PLUG) GB CORDSET (M/PLUG) CHUCK FILTER INSERT SWITCH 120V BALL 7MM SCREW SUPPORT END CAP INESRT CORD PROTECTOR RATING PLATE INTERSHAFT SA PISTON RAM CYLINDER SA BEARING & SEAL BEAT PIECE DAMPER BUSH CLUTCH SA SPINDLE BRUSH KIT BRUSH KIT Please DO NOT order any parts until a Service Change Note is published. 07 May 2003 P1ant: SP Page 3 of 4
Part Number 584430-00 584430-01 584431-00 584432-00 584433-01 584551-00 584556-00 584558-00 584559-00 584638-00 584676-00 584966-00 798846-02 Part Description ARMATURE 230V ARMATURE 115V SLEEVE SA GEARCASE SA COVER GEARCASE INSERT (115 V ONLY) SPINDLE SA HOLDER TOOL CHUCK & SPINDLE SA O RING SPINDLE GREASE 10g DEPTH STOP Any queries please contact the European Service Support Group Martin Cook : 0044 1753 500640 Steve Hurt : 0044 1753 500830 Martin Chadwick : 0044 1753 500540 Sean Holden : 0044 1753 500583 Please DO NOT order any parts until a Service Change Note is published. 07 May 2003 P1ant: SP Page 4 of 4
D25304 / D25303 1 TYP. MARQUART SWITCH 115 VOLTS. Item 6 Violet C2 2 C1 1 Item 10 Red Item 11 White Item 11 White P2 Item 10 Red Item 14 Blue P1 P3 Item 15 Black Item 13 White Brown Blue P7 P3 COMM FWD / REV SWITCH TOP Item 17 Yellow P4 P6 115V Item 12 Violet Item 16 Red E13582 WWW.2helpU.com 06-05 - 03
D25304 / D25303 1 TYP. TYOC SWITCH 230 VOLTS. Item 6 Violet Item 13 White C1 M1 L1 M2 C2 L2 M1 Item 11 White Item 10 Red Item 11 White P2 Item 10 Red Item 14 Blue P1 P3 Item 15 Black Brown Blue COMM FWD / REV SWITCH P1 TOP P3 Item 17 Yellow P4 P2 Item 14 Blue 230v Item 12 Violet Item 16 Red ENGLISH FRENCH ITALIAN GERMAN WHITE BROWN BLUE RED YELLOW VIOLET BLACK BLANC BRUN BLEU ROUGE JAUNE VIOLET NOIR BIANCO MARRONE BLU ROSSO GIALLO VIOLA NERO WEISS BRAUN BLAU ROT GELB VIOLETT SCHWARZ E13583 WWW.2helpU.com 03-07 - 03
D25304 / D25303 1 TYP. MARQUART SWITCH 120 VOLTS USA. Item 6 Violet C1 2 C2 1 Item 11 White Item 10 Red Item 11 White P2 Item 10 Red Item 14 Blue P1 P3 Item 15 Black Item 13 White Black White P7 P3 COMM FWD / REV SWITCH TOP Item 17 Yellow P4 P6 120V Item 12 Violet Item 16 Red E13584 WWW.2helpU.com 06-05 - 03
Toolnet - Product Print Page 1 of 1 Compact Hammers D25304K NEW L-shape SDS-Plus Combination Hammer QCC Selling Proposition Ideal for drilling anchor and fixing holes into concrete and masonry from 4 to 26mm in diameter Electronic variable speed for total control in any application Rotation-stop for light chiselling applications in brick, soft masonry and occasionally concrete Impact-stop for drilling in wood, steel, ceramic and screwdriving applications Quick Change Removable Chuck for precise drilling in wood and steel and screwdriving applications Safety clutch eliminates sudden high-torque reaction should the bit jam Ergonomic rubber coated back handle design for improved comfort in use Long 5m cable for improved flexibility and control Connection for Integrated Dust Extraction System Rounded ergonomic industrial design allows easy and comfortable handling Improved sealing for maximum protection from dust ingress ensuring long tool life Large 22mm hammer mechanism delivers high performance with low stress to the critcal components Applications Drilling holes in solid masonry, concrete stone from 4 to 26mm in diameter to various fixing The ergonomic "L" shape design is particularly suitable for extensive overhead applications Drilling through holes in masonry to house pipes and cables Light chipping in brick or mansonry Tiles removal from kitchens & bathrooms Some small channelling in brick Some mortar and plaster removal Some drilling in wood and steel via 3 Jaws Quick Change Chuck Specifications Power Input 710 Watts Power Output 410 Watts No Load Speed 0-1100 rpm Blows per Minute 0-4200 bpm Impact Energy 3.1 J Tool Holder SDS-Plus Max. Drilling Capacity [Wood] 30 mm Max. Drilling Capacity [Metal] 13 mm Max. Drilling Capacity [Concrete] 26 mm Max. Drilling Capacity [Core bit] 65 mm Weight 3.1 kg Length 308 mm Height 225 mm Standard Equipment Multi position side handle Quick Adjustment depth stop Heavy duty carrying case Quick Change 13mm 3 Jaws Keyless Chuck for rotary drilling http://toolnet.bdk.com/toolnet/product/productprint.asp?hierarchyid=36&productid=448... 30/04/03