Heavy Duty Series (HDS) Installation and user guide HDS40-50 HDS40-100 (4x50 Watt transducers) (4x100 Watt transducers) www.shipsonic.com a brand of: delta-sistems BV Blokjesplaat 1 4465 BC Goes The Netherlands info@shipsonic.com
Contents Delivery... 3 Parts list... 3 System dimensions and weights... 3 Product overview outside... 4 Product overview inside... 6 System identification... 7 Installation... 8 Planning... 8 Installation of the control-unit... 8 Installation of the transducers... 9 Transducer cables... 9 Activation... 9 Schematic electrical diagram... 10 Maintenance checklist... 10 Troubleshooting... 10 Technical support and after sales service... 11 Contact... 11 CE certification... 11 Page 2 of 11
Delivery Inspect the shipping crate for exterior damage and if necessary bring this to the attention of the freight carrier. Unpack the crate immediately after delivery. Inspect if the contents comply with the packing list from your local agent or Shipsonic Check the contents for damage Open the control-unit and inspect the interior for loose and/or damaged parts. Inspect cable fittings to transducers and IP68 connectors. If any damage is found, please file a concealed damage claim with the Freight Carrier within 24 hours of delivery. Only the consignee can file a damage claim. Keep the damaged shipping crate until the carrier s representative has inspected it. If necessary, contact your local agent or Shipsonic for further assistance. Parts list For a complete parts list, please refer to the technical documentation delivered with your system. System dimensions and weights Part Dimensions Weight Cabinet H x W x D = 380 x 380 x 210 mm 14 kg Transducers-100-Watt -Water-resistant-PVC-housing -Water-proof-POM/stainless-steel-housing -Water-proof-POM/stainless steel-housing-support H x = 86 x 74 mm H x = 78 x 86 mm H x = 126 x 90 mm 750 grms 1035 grms 1350 grms Page 3 of 11
Product overview outside Front exterior of HDS40 The HDS series is mounted in a cabinet with rubber door seal and removable safety door handle. The red/yellow on/off emergency power switch (110/240 AC) can be locked in the off position. The blue illuminated push switches (1to 4) actuate the individual PCBs. The row of blue signal lamps (1 to 4) indicate individual power circuit board (PCB) actuation. (On the above all transducers are switched on and transducers 3 and 4 are receiving a pulse) Page 4 of 11
Bottom exterior of HDS40 To the right the cable gland for the 110-240 AC power cable, and on the left 4 TH381 2 pole transducer connectors. Side panel of HDS40 Side panel with 2 ventilators (Note that the ventilators are mounted as opposites, one blowing inward and one outward to enhance cooling air circulation in the cabinet) Page 5 of 11
Product overview inside Interior of HDS40 On the right 4 Mean Well power supplies, left the Power Circuit Boards (PCB). Each transducer has an individual power supply and PCB. Each PCB has 2 bi-color LED indicators; green for power on and red for blown fuse. Power supplies, PCBs, activation buttons, indicator lights and transducer connectors have corresponding numbers. (Note that in the above image PCBs 1,2 and 4 are functioning normally (green LED on, red LED off) while PCB 3 has a blown fuse (red LED on, green LED off)(for demonstration purposes) WARNING: High voltage and high capacitance is present in Shipsonic HDS ultrasonic systems. Only qualified electricians are permitted to work on this equipment. Page 6 of 11
Interior cabinet door of HDS40 Cabinet door with seal, separate grounding, emergency switch, push buttons, indicator lights and system identification sticker. System identification Digits of the information on the identification sticker: Type: HDS X0 - XXX Wattage of transducers Number of transducers Serial: HDS X0 - XXX-XX-XX Serial number in year of manufacture Year of manufacture Wattage of transducers Number of transducers Page 7 of 11
Installation Planning Plan the layout of your complete system. Position the control-unit such that engine room staff can check the indicator LEDs regularly. Do not locate it too far from the box-cooler, plate-cooler intake or any other object that you want to protect form fouling. Standard the transducers are equipped with 10 meter cables. Make sure the control-unit is within reach of a suitable electrical source (earthed). Installation of the control-unit Identify a suitable location for the control-unit: Clean and dry Well ventilated Ambient temperature of -10 C (14 F) and 50 C (122 F) Protected from airborne particulate, moisture and dirt. Mount the control-unit using vibration absorbing mounting feet and connect the power cable to a dedicated 110-240 VAC 16 ampere, single-phase outlet with grounding. Example of vibration absorbing mounting feet Incoming power must be free of any power surges or spike' greater than 15% of rated voltage i.e.: 110 VAC with a maximum of 126 VAC 240 VAC with a maximum of 276 VAC (spikes < 0.5 seconds in duration) Page 8 of 11
Installation of the transducers Delta-sistems offers different types of transducers: 100 Watt, 28 KHz series -water resistant, PVC housing, direct glue or aluminum bracket installation -water proof, POM and stainless steel 316 housing, direct glue installation -water proof, POM and stainless steel 316 housing, installation with stainless steel 316 support 50 Watt, 40 KHz series -water proof, POM and stainless steel 316 housing, direct glue installation -water proof, POM and stainless steel 316 housing, installation with stainless steel 316 support You will find the transducer installation manual -for the specific transducer type you have chosenattached to this manual. Transducer cables Standard transducer cables have a length of 10 meter. In your order you might have specified a different length. Conduct the transducer cables between transducer and control-unit out of harm's way, using tie-wraps as deemed necessary. Do not roll up spare transducer cable into a tight service loop; a tightly rolled loop might start functioning as a spool and interfere with the working of the transducer. Activation Connect the transducer cables to the connectors at the underside of the control-unit using the IP68 connectors. It is not possible to mix up the polarity with these connectors. 2 pin Techno IP68 connectors Connect the control box to a 110 240 Volt power outlet if you had not already done so. The red power LED should come on. Power on the transducers one by one through the green push button switches. The green circular LED of the push button should come on permanently. The blue indicator light for each transducer should start blinking. If possible check if you can hear a light ticking sound coming from each transducer. Your system is now functional. Page 9 of 11
Schematic electrical diagram For a detailed electrical diagram please refer to the technical documentation inside the control unit. Maintenance checklist Your ultrasonic antifouling system does not need regular maintenance. Just check the following minor items regularly: -Check the functioning of both cooling fans in the cabinet -Check to ensure that the cooling fan intake openings are clear and free from obstructions -Check the inside of the cabinet and remove dust and particles once per month -Check the installation of the transducers. If necessary, that is if one has come loose, reinstall. If a transducer has come loose, and you cannot reinstall it, switch it off. Leaving a loosened transducer on for too long will result in damage (the transducer cannot propagate its energy and will damage itself) Troubleshooting Step 1: A blue LED does not blink If a transducer is not working properly, the blue indicator light on the cabinet door will stop blinking. If this happens, open the cabinet door and mark which PCB does not have its green LED on. This PCB will probably have the its red LED on. Then switch off all transducers one by one and remove 240 VAC from the cabinet. Now disconnect the concerned transducer from the control cabinet. Step 2: The fuse Check the fuse of the affected PCB. If it is blown, replace it with a T6A, reapply 240 AC and check the functioning of the PCB through the blue blinking light on the cabinet door. If it does start blinking normally, the PCB is fine and the problem is the transducer. Proceed to step 3. If the PCB does not start blinking normally (the fuse might trip again), proceed to step 4. Step 3: Check the transducer Using a multi-meter, check resistance between pin 1 and pin 2 on the male (cable-end) IP68 connector of the affected transducer. Resistance should be 1. If it is not 1, there is a short circuit in the transducer or in the wire. Check the wire for damages, and if possible, take out the damaged part. If the wire is not damaged, replace the transducer with cable with a new one. The inner parts of the transducer are not serviceable. If wire and transducer are in order (resistance between pole 1 and pole 2 is 1), check its functioning again by plugging in this transducer into a different connector on the cabinet and check functioning. It should function normally. Now you know the PCB is the problem, proceed to step 4 Step 4: Replace the PCB If the fuse trips again and the transducer has been checked as described under step 3, replace the entire PCB. On the PCB, pull off the green connectors (do not remove the wires from the green connector itself). Loosen the 4 screws on the corners of the PCB and pull out the PCB. Install the new PCB by applying the steps in reverse order. Close the cabinet and power on the affected PCB. If the problem persists, contact your dealer or Shipsonic directly. Page 10 of 11
Note: A short circuit in the transducer or the transducer wire makes the fuse trip, but it often also results in damage to the PCB. In other words, if a PCB is not functioning (damaged), normally a short circuit in the transducers is the cause. If you plug this transducer into another connector on the control cabinet, you might damage another PCB. Technical support and after sales service Technical support is available through email or directly by telephone from your local dealer or from Shipsonic. When calling, please be prepared to provide the information on the identification sticker on the inside of the cabinet door of the control-unit. Requests for parts can also be placed by phone or sent by email to your local agent or Shipsonic. If a system needs to be returned for repair, contact your local agent or Shipsonic directly. We will arrange the repair and/or eventually the exchange of the system. Shipsonic pays for all repairs/replacements within the warranty period (1 year). Outside that period, your agent and/or Shipsonic will decide on a case by case basis what to do and whom will bear the costs. Contact For any additional information contact your local agent. Otherwise, contact the producer of Shipsonic systems directly: delta-sistems info@delta-sistems.nl +31 619360670 Goes, The Netherlands CE certification All our products are in conformity with the essential requirements of directives 2004/108/EC (Electromagnetic Compatibility) 2011/65/EC (RoHS Directive) and 2006/95/EC (Low Voltage Directive) and their subsequent amendments of the European Parliament and Council. CE - test done in accordance with the company: Globus Benelux Hattem The Netherlands: CE - test ultrasonic anti fouling systems, under the following test norm: NEN-EN IEC 61000-6 ELECTROMAGNETIC COMPATIBILITY (EMC)-PART 6-4 GENERIC STANDARDS EMMISION STANDARDS FOR INDUSTRIAL ENVIRONMENTS: (IEC610000-6-4:2006/A1;2010,IDT) All modifications reserved Page 11 of 11