Date: 12/2/15 Customer: Greg Cramer Current FE 12/2015 Job #: 1965 Galaxie 500 Engine Type: 390 PI Engine Year: 1965 Preliminary Build Sheet Tentative 12022015 updated T&D 12/7/15 updated 12/8/15 Greg to get EDE Heads Rings change and ordered other parts 12/9/15 QTYDESCRIPTION PRICE TOTAL Block Labor Options 1 1 Clean Iron Cylinder Block ( Date Code) 98.00 98.00 1 1 Magna Flux Cylinder Block (OK) 68.00 68.00 5 5 Remove & Replace Cam Bearings ( ) Side Oiler style Durabond 9.00 45.00 8 8 Bore Block For 4.090" Arias Custom Piston at 85# Torque W/ARP Lube 28.50 228.00 Piston Clearance Measured at Using Deck Plate ARP Head Studs 1554001 with 3008334 12pt Nuts (Torque for Alum Heads) 1 1 Align Bore Block 90# Torque W/ARP 224.00 224.00 0 0 Side Weld And Fit Caps To Block As Required 48.00 0 0 Mill Rear Main Cap for shorter 4" ARP Studs foir Windage Tray (Iron Blocks) 68.00 1 1 Square Deck On Block at 10.155" (Stock FE Deck is 10.170") 145.00 145.00 Estimate 16 16 Check Lifter Bore clearance to Lifters in this motor (By Type) 1 1 Chase all threaded galley plug holes in Iron Block as reqd 24.00 24.00 1 1 Sonic Check Iron Block Ser# 2015 #063 45.00 45.00 TBD Crank Labor Options 1 1 Clean Crankshaft Forge # New Scat Stroker 4.250 Stroke 38.00 38.00 1 0 Magna Flux Crankshaft (OK) 34.00 1 1 Check Alignment ( ) Align If Required (Time x $) 12.00 12.00 1 1 Check & Polish Crankshaft R: M: after balance Work 78.00 78.00 1 0 Check & Grind Crankshaft R: M: Radius: 168.00 1 Specify exact sizes required on After Market Steel Crank R: M: 1 1 Check exact sizes on specified Steel Crank Stroke is Stock Connecting Rod Labor Options & Required Operations 8 8 Install Pistons On Connecting Rods (Floaters) 10.00 80.00 8 8 Clean Rods (Forge # ) Scat 6.700 Rods 6.00 48.00 0 0 Magna Flux Rods (OK) 6.00 0 0 Measure Rod Journal Width for calculating side clearances 6.50 8 8 Check Big End of Scat 6.700" Connecting Rods Torque W/ Lube 22.00 176.00 8 8 Fit Pin single fit.0008" 12.00 96.00 Other Labor 1 Surface Grind Flywheel And Check Run Out 18.00 1 1 Pressure Check Intake Manifold ( ) Ford 3x2 48.00 48.00 Head Labor Options 2 2 Clean New before assembly below Edelbrock heads ( 76CC Heads) 38.00 76.00 0 0 Magnaflux heads (N/A as are Aluminum) 2 2 Heads have 2.090 x 1.655 Valves by Gessford ferrea Brank 6000 series 2 2 Pressure Check Aluminum Heads ( ) ( ) When Recvd (All Brands) 38.00 76.00 8 8 Final Grind Valves & Seat Three Angle 2016 Performance 26.00 208.00 Intake: 20/30/45 Deg. And Exhaust: 30/45 Deg. (Or As Required) 2 Machine Edelbrock/Shelby/Dove Heads For Big Springs (As Required) 52.50 TBD by new Cam 2 2 Final Clean Heads & Parts For Assembly 24.00 48.00 2 2 Assemble Heads at. " For # Per Cam Spec card And Spring Part Number (Spring Mfg. ) 2 2 Restrict Block To Head Rocker Oiling.060 Race.090 Street Drilled Plug 32.00 64.00 Page 1 of 10
These Operations Are After Dummy Checking Engine Assembly And Prior To Final Engine Assembly 2 2 Machine Valve Cover Rail On Cylinder Head To Match Geometry On Intake 35.00 70.00 TBD 1 2 Machine Valve Cover Rail On Intake Manifold To Match Geometry On Heads 68.00 136.00 TBD 1 1 Machine Intake Push Rod Holes For Assembled Clearance (As Reqd) 88.00 88.00 TBD 1 Machine Distributor Hole On Intake For Correct Geometry To Block 224.00 1 1 Mill Intake Manifold Angles To Correct Geometry For Heads And Block 124.50 124.50 TBD Dummy Engine Assembly To Check All Clearances As Follows: Mandatory Operations, Prior to Engine Balancing & Building For All Engine 1 1 Install Crankshaft Main Bearings In Housing Bore At Correct Torque 124.00 124.00 Of # Using Bolt/Stud Lube, To Obtain Size To Grind Crankshaft Mains For Clearance Of.0 " 8 8 Install Connecting Rod Bearings In Rods At Correct Torque W/Lube 12.50 100.00 Of, And Obtain Size To Grind Crankshaft To For Clearance Of.0 " If New Rods Or Reconditioned Check The Tang Cut In The Rods For Correct bearing Fit In The Cap And In The Rod (Correct If Required) 1 1 Install Pistons And Check Piston To Valve Clearances Intake: 228.00 228.00 Exhaust, With Camshaft Degreed At Per Cam Card Intake Clearance: Exhaust Clearance: As Measured Intake Clearance: Exhaust Clearance: (Final Clearance) 8 Machine Valve Relief's (Fly Cutting) As Reqd. To Obtain Correct Clearances 12.50 Intake Modification Depth: Exhaust Modification Depth: 1 1 Check Exhaust Valve Clearance To Cylinder Bore For Minimum Of.060" 48.00 48.00 At Full Lift +.050" (Outside Diameter Of Exhaust Valve To Bore) This Is Done With Head Installed And Test Springs With Camshaft Degreed (Above Check Is Done While Checking For Valve To Piston Clearances) 8 8 Verify Piston Protrusion Or Piston Recession To Deck Is Consistent At 4.50 36.00 1 1 Install Heads and Rocker Arms To Check For Correct Push Rod Length 98.00 98.00 Std Length For Comp Solid & Roller 9.157" (Actual Reqd: 9. ") 1 1 Balance Engine Rotating Assy Complete (Bob Weight ) 335.00 335.00 The Following was updated at assembly / /2016 Motor Specifications: updated for Greg's Motor Connect Rod Side Clearances: 15.0 ", 26.0 ", 37.0 " & 48.0 " Connecting Rod Brg Clearance: 1.0 ",2.0 ",3.0 ",4.0 " 5.0 ",6.0 ",7.0 ",8.0 " Clevite Rods bearings in Rod and in Caps Main Brg Clearances: 1.0 ", 2.0 ", 3.0 ", 4.0 ",5.0 " Clevite Main Bearings in Block and in Caps Cam Bearing Clearances: 10 ", 2.0 ", 3.0 ", 4.0 ", 5.0 " Our New Durabond FP33 Installed Brgs Crankshaft End Play 0 ", Camshaft End Play:.0 " Cam degreed to C/L as per Comp Cam Ring End Gaps: Top. " 2nd. " Oil. " Valve Lash Cold :.0 Hot:.0 Solid Roller Camshaft Test Run Engine And Perform Required Operations (As Listed) 1 1 Test Run Engine, Run Timing, Tune Carbs or Carbs, Re Adjust Valves 300.00 300.00 15002000 RPM's Minimum 30 Minutes (Usually 2 Hours) Note: Testing can require more small parts not quoted Note: Final Radiator Hoses Will Be Required When Installed In Chassis Includes Removing Engine From Stand Includes Checking Oil Filter Internal Condition Special Built Engine Crate/Stand For Shipments Are Available 0 0 estimate Total Labor Required As Listed Above 3,612.50 Page 2 of 10
******************************************************************************** Part List Options/Requirements 1 1 125M10 Main Bearing Set 75.00 75.00 1 1 87170CH10 Performance Rod Bearing Set (Std,1's,1X's & 10's) 80.00 80.00 1 1445M Cam Bearings (Std FE Blocks)or Alternate Dura Bond F33,FP33, FP33T F33 22.22$, FP33 40.41$(Perf) or FP33T 64.55$ (Perf Coated) 1 0 1267M Cam Bearings (Side Oiler Block) or Alternate Dura Bond F24 1 1 Dura Bond Side Oiler Set F24 I 68.00 68.00 0 0 2304V20 Pin Bushings For Pin End Of Stock Type FE Connecting Rods 9.00 or 2304V20NH w/o oil hole (machine hole after installed in rods) 1 1 2601035 Base Felpro Gasket Rebuild Set 70.00 70.00 1 1 Intake Gasket or Upgrade to Victor Nitro Seal 95159SG 126.00 126.00 2 2 1020 Felpro Head Gaskets (Aluminum FE Heads) 44.00 88.00 0 0 SCE 4034 ProCopper Embossed Exhaust Gasket Set (FE) 48.00 1 0 Felpro OS11701C Additional Pan Gasket For Windage Tray Applications 11.00 TBD 1 1 Cam Plug 2.50 2.50 1 1 Assy Matls.. Including RTV Silicon, Felpro Blue Sealer LL5(Assy Only) 27.45 27.45 1 1 1547902 ARP HD Performance Oil Pump Shaft Upgrade from standard 23.00 23.00 1 1 22441177 F/M HiVol Oil Pump M57HV Melling 75.00 75.00 Pistons As Required For Compression Ratio And Application 8 8 Arias Special Order W/Pins/Retainers/Fitted (Full set) 10.0:1 119.00 952.00 Ordered 12/9/10.060" Includes:.975 x 2.925 Pins 97586202925, (32) Retainers 990043S Ring Set As Required For Application 1 1 SpeedPro 5/64 3/32 3/16 4.110" Moly Rings 188.00 188.00 updated 12/9/15 Roller Rocker Systems 1 1 T&D Rocker system 1.76 Ratio FE Shaft Mount FE Style 7022 1,200.00 1,200.00 TBD 12/6/15 0 0 Upgrade to Jesel KPS2504410 J2K Ford FE MR 1.76 Rockers for Roller Cam 2,323.61 TBD Camshaft & Lifter Options 1 1 Comp Cams Solid Roller Lifter Cam Kits TBD 1 1 337819 Roller Cam Solid 320.00 320.00 TBD 1 1 83916 EndurX Mechanical Roller Lifters 430.00 430.00 TBD 1 1 92916 Comp Valve Spring Set 160.00 160.00 TBD 1 1 73216 Titanium Retainer Set 295.00 295.00 TBD 1 1 61216 10 Degree Super Locks 23.00 23.00 TBD 1 1 50516 Positive Stem Seal Set 25.00 25.00 TBD 1 1 470016 Spring Cups for Ede Heads 39.00 39.00 TBD 1 1 PG4108 PROGEAR Timing Set 112.00 112.00 16 16 9..150 Push Rods (as required) NH38AA.083 Wall for New Cam 14.10 225.60 1 1 Engine Oil Supplement for BreakIn 1052367 (1/3 in Filter & 2/3 in Oil) 16.00 16.00 2 2 22470 Moroso Performance Oil Filters (one For Assembly Test Run + One) 16.00 32.00 1 0 BHJ SFI Dampner (Neutral FE) FOIBFE7 Serial# 30904 SFI 298.00 1 0 Ford B8AZ6359A Seal Sleeve (Behind Dampner) Used w/speedi sleeve 70.00 TBD 1 1 ARP 1502501 Dampner Bolt 5/8" 189# W/ARP Lube 27.50 27.50 1 1 690032 Brass Pilot Bushing (Rear FE's For Manual Trans) 9.00 9.00 Transmission/Bell Housing/Clutch 1 0 TKO Tremek 5 Speed Transmission 1 0 TKO II Road Race Tremek 5 Speed Trans w/.83 5th gear upgrade gear matls 1 0 8607 Mcleod Adapter (Bell Hsg To TKO) FE 3 0 12345349 GM Tranny Fludid For TKO?? 1 0 Lakewood 15210 Bell Housing FE SFI 2000 Approved 1 0 Lakewood 15980 Bell Housing Alignment Dowel Set (.500 Dial) 1 0 Pivot For Lakewood Bell Housing Clutch Arm C8AZ7522B 1 0 Clutch Arm 70301 Ford For Mechanical Clutch linkage (Midstates) 1 0 Hays Clutch Change to McLeod 360650 Long StyleChg 360825 DPHG 1 0 Throw Out Brg Change to McLeod 16042 1 3/8x10 (Price incl w/clutch above) 1 0 Clutch Disk Change to McLeod 260863 1 3/8x10Spline 1 1 ARP 1502201 Pressure Plate Bolt set 5/16" 21# W/ARP Lube 9.95 9.95 Flywheel/Flexplate 1 0 Flywheel (Internal Balance) 427 McLeod 463215 Lt Wt Flywheel Bolts see parts below Page 3 of 10
Motor Mounts ETC. 2 0 Set Of FE Motor Mounts 65 Galaxy 2141 14.00 TBD Other Options 1 0 Shelby Remote Oil Cooler Block Plate 65.00 1 0 Aviaid 55410 Oil Pan 9Qt W/PUp & Windage Tray Street & Race 575.00 1 0 Aviaid Dip Stick Kit 35.00 1 0 Aluminum Cap For Puke Tank Return Tube 18.00 1 0 New Expansion Tank Built by Stan's 190 + 175 365.00 0 Tank Kit includes 16# Radiator Cap & Over Flow Hose 1 1 180 Degree Thermostat (Large Dia) 33036 Gat 13478 14.00 14.00 1 0 Hi Torque FE Starter (Gear Reduction) CVR ProTorque Maximum 5049M 5049M is FE 390/427/428 5048M is FE Shelby Block Applications 1 0 Alternator Ford 1967 Mustang 55AMP 1 0 UNPolished Alum. Alt Bkt W/Bolt/Spacer and Incls Our Chrome Adjusting Arm 1 0 8213 MRG Chrome Coil Bracket 1 0 Shelby FE Water Pump (Aluminum) TBD Add 100$ for Polished Version with or without the Edelbrock Logo 1 0 MRG 19 Dual Spring Safety Throttle Return Spring Kit TBD 1 0 March 1910 Sgl Groove Pulley Set (Aluminum) TBD 1 March 1930 Dbl Groove Pulley Set (Aluminum) 1 0 Water Pump Pulley Bolts 5/1624 3/16Key Chromenet (4) (Clean Looking) Cylinder Head Valve Train Components TBD 8 8 Ferrea F6210 Intake Valves 2.090 3/8" 5.450".330 Tip 6000 Series 22.00 176.00 8 8 Ferrea F6212 Exhaust Valves 1.655 3/8" 5.534".330 Tip 6000 Series 22.00 176.00 1 1 Holley 1239011 Performance Mechanical Fuel Pump TBD 1 0 Ford Fuel Pump Eccentric (No Longer Avail from Ford) RARE! TBD 1 0 PCV Kit For FE's W/Rear Hole Incls Canister/Mesh/Plate & PCV Valve TBD 4 4 FP485 Deck Dowels For FE Block Decks 1.10 4.40 1 1 Ford OEM Cam Plate Retainer TBD Fuel Log & Fittings 0 0 Fuel Log By Gessford (Not Polished) Note: You May Need a Pressure Relief Return Line Back To Fuel Tank 2 0 FCM2004 AQP St Aluminum #6 Flare 1/4" pipe Ftgs (Log)(Modified Tip Reqd) 2 0 3/8 x 2.75 12PT SS Intake Bolts (Long For Log Bkt To Intake) 6132750 1 0 FCM2147 1/8" NPT 9 Deg Elbow Male To Female 1 0 FCM2005 3/8" As Above Except Not 45 Deg (If no front Oil Fill Tube In Intake) 2 0 FCM2113 Carb Ftg For Fuel Log Hose 1 0 FCA0606 #6 Hose W/SS Cover Fuel Line 6FT Package 6 0 FSM1012 #6 Strt Hose End/Swivels 1 0 FCM2004 AQP St Aluminum #6 Flare 1/4" pipe Ftgs (Pump To Log) 1 0 FCM2138 3/8" to 1/8" Pipe Bushing (Back of Log) 1 0 Holley 26504 15# Fuel Pressure Gauge 1 0 AQP FCM2034 Alum Elbow Flare 1 0 AQP FCM2122 Alum Male Branch Tee 2 0 AQP FCM3740 Alum AN Cap 1 0 2X4 Linkage Kit as reqd Valve Covers & Breathers 0 0 Shelby Valve Covers 0 0 M6766A302 Breather Air Cleaners 1 Stellings & Hellings Air Cleaners For 2X4's (set of two) 1 0 Above with KN Air Filters Page 4 of 10
Ignition Components 1 1 MSD 6425 6AL Digital Rev. Limiter Ignition W/Chips 245.00 245.00 TBD 1 1 MSD 8222 Blaster Coil Vibration Proof (Black) 49.00 49.00 TBD 1 1 MSD 8594 ProBillet Distributor (BLACK CAP) 275.00 275.00 TBD 1 1 MSD 8581 Brass Dist. Gear 48.00 48.00 TBD 1 1 8010 MSD Billet Dist. Hold Down Kit 42.00 42.00 TBD 8 8 Spark Plugs 3.99 31.92 1 1 MRG 6018 Wire Loom Kits (Attach To Valve Cover Bolts To Outside) 42.00 42.00 TBD 1 1 FMS M12259M302 Black Ford Perf wire set 45 Deg Boots 49.00 49.00 TBD Fasteners For Engine Assembly 1 1 2551002 ARP Cam Bolt (see New Cam Plate Above)190PSI PRO Series 6.50 6.50 1 1 Gessford Special washer for Cam Bolts 12.00 12.00 2 2 ARP Cam Plate Bolts 3.78 7.56 1 1 ARP 1555421 Main Stud Kit 109.10 109.10 1 1 ARP 3008336 12PT Nuts for Main Studs 21.00 21.00 1 1 ARP Head Stud Kit 1554001 W/Hex Nuts (May use some 12Pt Nuts) 178.00 178.00 1 1 ARP 3008334 12PT Head Stud Nuts (10 Packs) Reqd Some FE Alum Hds 26.00 26.00 2 2 Required two extra ARP 6132750 12pt SS for 2X4 Fuel Log Bky Thickness 1 1 ARP 4552102 12PT SS Intake Bolts 54.10 54.10 0 0 ARP Cross Bolts 2.650 4AJ2.6501 41# W/ARP Moly Lube 6.45 3 3 MRG 60 Carb Stud Set (4 Packs) Sgl 1X4 11.00 33.00 TBD 1 0 ARP Valve Cover Bolts 2 0 6120750 ARP Bolts for Starter 3 0 6121250 Block Plate Bolts 1 0 6121500 Block Plate bolt 0 0 ARP Rear Main Short Studs AR4.06L 13.45 If Windage Tray App 1 1 ARP 2008539 3 of 10 pack washers 7/16 for assembly 7.45 7.45 1 1 ARP 1002801 FE Flywheel Bolt Set 14.95 14.95 1 1 MRG 6318 Pan Stud Kit 34.40 34.40 New FE Engine Components Available 1 Carburetor and Fuel Systems Offered on an as required basis 1 1 Scat 4.250 Forged Steel Crank 4FE425067002200 1,125.00 1,125.00 1 1 Scat 6.700 H Beam Rods 245457002200 490.00 490.00 0 0 Edelbrock 60089 Cylinder Head Set (Bare) 427 76CC Chambers 626.50 By Greg C 12/8/15 1 0 Blue Thunder 2X4 Intake Manifold MR 3 3 Felpro Carb Base Gaskets 60038 2.65 7.95 0 0 Set Original C3AEBJ & BK 540CFM Carbs By Holley Test Run BreakIn Allowance 1 1 You should Allow For Fittings/Hoses/Brackets/Fuel Etc As Reqd 150.00 150.00 Start Up Oil And 1st Change 1 1 Inbound on Parts Estimate 140.00 140.00 1 1 Arias 30.00 30.00 30.00 1 1 Comp Cams (2) 25.00 25.00 25.00 1 1 Block Primer NAPA 7.29, Auto Value Black 7.69, Goodyear 15436 15.79 30.78 30.78 Freight Allowance on In Bound Parts Freight Allowance on Out Bound Parts Total Parts Required As Listed Above 8,354.11 Paint Motor Need Color <<<<< Labor Total from Above 3,612.50 Total Quote For This Engine Job (Parts & Labor) 11,966.61 All Prices Subject To Change Dues on order placement %80 of Parts and %50 of Labor $8354.11 x.80 = $6683.28 and $5887.50 x.50 = $2943.75 9,627.03 1st Deposit Dues when engine balanced %10 Parts %40 labor $8354.11 x.10 = $835.41 and $5887.50 x.40 = $2355 3,190.41 2nd Deposit Due when don final balance as finished estimate 10/10% Prox $835.41 + $588.75 = 1,424.16 Final estimate Page 5 of 10
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12/8/2015 10,000$ Cash Page 10 of 10