ABB MEASUREMENT & ANALYTICS SPARE PARTS LIST ProcessMaster FEP630, HygienicMaster FEH630 Electromagnetic flowmeter Measurement made easy ProcessMaster FEP631 ProcessMaster FEP632 HygienicMaster FEH631 HygienicMaster FEH632 Additional Information Additional documentation on ProcessMaster FEP630, HygienicMaster FEH630 is available for download free of charge at www.abb.com/flow. Alternatively simply scan this code:
Change from one to two columns 2 ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B Table of contents 1 2 3 4 5 6 Safety instructions for repair work... 3 Name plate specifications for s orders 4 Name plate of sensor in integral mount design (example)... 4 Spare parts list... 5 Electromagnetic flowmeter FEP632, FEH632 in remote mount design... 5 FET632 transmitter in dual-compartment housing... 5 FET632 transmitter in single-compartment housing... 9 Terminal box sensor FEP632, FEH632... 11 Electromagnetic flowmeter FEP631, FEH631 in integral mount design... 13 Transmitter in dual-compartment housing... 13 Transmitter in single-compartment housing... 16 Upgrade Kits... 18 Activation codes... 19 Accessories... 19 Gaskets for welded spuds series FEH600... 20 Flat gaskets (new in accordance with PED)... 20 External gasket... 21 Weld-in connector for wafer type devices... 22
Change from two to one column ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B 3 1 Safety instructions for repair work ABB flowmeters are designed to be easy to repair thanks to uniform replacement parts and simple replacement of predefined parts. However, if repair work is not carried out in accordance with the guidelines, this may result in malfunctioning of the device, causing serious injury to persons, and harm to the environment. This is especially true for safety-critical devices and those certified for use in explosion hazard environments. Certifications will also lapse if the repairs were not carried out with the proper tool or by persons without adequate training. We therefore recommend all repair work on flowmeters be carried out by ABB service technicians. As the manufacturer of the device, ABB cannot guarantee the necessary quality of the repair procedures if the work and/or parts exchange was not carried out by ABB. The plant operator is responsible for all repairs carried out by the customer, plant operator, or third party. In this case, ABB will reject all responsibility for any improper device functionality, in particular all safety-related functions. ABB does not assume any liability for the deterioration or loss of device performance, malfunctions, or damage arising from the above repair work or replacement. All liability for defects shall lapse when the replacement or repair work is not carried out by ABB. If you are unsure about the repair process even if some or all replacement parts are available, please get in touch with ABB Service before beginning work. Respect national and internal laws when carrying out repairs. In particular laws relating to certified flowmeters used in explosion hazard environments. Repair work which is carried out without following the legal requirements can result in the revocation of your operating permit. For more information, go to http://new.abb.com/service/repairs or contact your local ABB Customer Service Center.
4 ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B 2 Name plate specifications for s orders The flowmeter version can be identified by referring to the name plate that is attached to the housing. Name plate of sensor in integral mount design (example) When placing s orders, always remember to state the serial number as shown on the name plate. 1 Serial number Figure 1: Serial number Note Prices available upon request!
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B 5 3 Spare parts list Electromagnetic flowmeter FEP632, FEH632 in remote mount design Figure 2: Overview transmitter in dual-compartment housing 1 and single-compartment housing 2 FET632 transmitter in dual-compartment housing Figure 3: Upper part with electronics 1 T3 housing including motherboard and EMC board aluminum DV1 NPT U high T3 housing including motherboard and EMC board aluminum DV1 NPT U low cfmus Class I,II,III Div1 cfmus Class I,II,III Div1 3KQZ407133U0900 3KQZ407133U1000 O-ring silicon 37.69 x 3.5 D101S017U01 Threaded pin with spigots D037G006AU22
6 ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B... 3 Spare parts list... Electromagnetic flowmeter FEP632, FEH632 in remote mount design 2 Motherboard complete U high 3KQZ402013U0200 X Motherboard complete U low 3KQZ402013U0100 X Fuse 5 x 20 mm 1.25 A 1500 A @ 250 V AC 3KQR000757U0100 X Only 1:1 replacement Fuse 5 x 20 mm 0.8 A 1500 A @ 250 V AC 3KQR000757U0200 X Only 1:1 replacement k T3 spacing bolts HML type c 3KQZ407017U0100 4 HMI Type C pre assy. no data logger 3KQZ407125U0100 X 3 DP Plug-in card 3KQZ400027U0100 Only 1:1 replacement Modbus plug-in card 3KQZ400028U0100 Only 1:1 replacement Plug-in card current output 4 to 20 ma passive (red) 3KQZ400029U0100 Only 1:1 replacement Plug-in card digital output passive (green) 3KQZ400030U0100 Only 1:1 replacement Plug-in card 24 V DC power supply (blue) 3KQZ400031U0100 Only 1:1 replacement Plug-in card passive digital input (yellow) 3KQZ400032U0100 Only 1:1 replacement EMC protection sheet T3 3KXF003070U0100 Only 1:1 replacement 5 Cover with glass pre-mounted Without explosion protection, ATEX / IECEx Zone 2, cfmus Class 1 Div. 2 D612A197U01 Cover with glass pre-mounted, Ex, ATEX / IECEx Zone 1, cfmus D612A197U02 Class 1 Div. 1 7 Cover, VST rear, Type3, STD, aluminum, INT Without explosion protection, ATEX / IECEx Zone 2, cfmus Class 1 Div. 2 D612A226U01 Cover, VST rear, Type3, EX, aluminum ATEX / IECEx Zone 1, cfmus D612A226U02 Class 1 Div. 1 6 O-ring cover 118 x 3.70, NBR D101A034U05 8 T3 EMC board complete ZN2 /DIV 2/ DIV1 D800D520U21 X 4WCTW EMC Board complete ZN1 POT ZN1 D800D520U22 X T3 EMC board complete ZN2 /DIV 2/ DIV1 D800D520U23 X Modbus and DP 4WCTW EMC Board complete ZN1 POT ZN1 D800D520U24 X Modbus and DP 9 T3 plastic cap network connection 3KQZ407005U0100 0 Screw for network connection cap M 4 x 6 DIN7985 D004G106AU20
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B 7 Figure 4: Wall mount 1 T3 wall mount, base aluminum Zone 1 M20 pre assy T3 wall mount, base aluminum DIV 1 NPT pre assy 2 T2 cover wall mount aluminum Zone 1, 2 / DIV 1, 2 pre assy ATEX / IECEx (Zone 1 / 21) ATEX / IECEx (Zone 1 / 21) Without explosion protection, ATEX / IECEx Zone 2, ATEX / IECEx Zone 1, cfmus Class 1 Div. 2, cfmus Class 1 Div. 1 3KQZ407114U0100 3KQZ407114U0300 3KQZ207035U0100 3 O-ring cover wall mount 118 x 3.70 NBR D101A034U05 4 O-Ring 41 x 1.78 NBR D101A040U01 ROLL PIN ISO8752-2X12 STEEL D107A002U01 Shield accessory Pipe&wall FCT4_ 3KXF000064U0100 5 Terminal block 4-pole 3KQR002621U0100 6 Raised-head screw for terminal block 3KQP000063U0100 Accessory bag for cable clamps 3KXF002015U0100
8 ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B... 3 Spare parts list... Electromagnetic flowmeter FEP632, FEH632 in remote mount design T3 connection cable wall mount for housing Without explosion protection, ATEX / IECEx Zone 2, cfmus Class 1 Div. 2, 3KQZ407087U0100 Signal cable wall mounting for connection box 4WCTW 4 x 0.75mm 5 m Signal cable wall mounting for connection box 4WCTW 4 x 0.75mm 10 m Signal cable wall mounting for connection box 4WCTW 4 x 0.75mm 15 m Signal cable wall mounting for connection box 4WCTW 4 x 0.75mm 20 m Signal cable wall mounting for connection box 4WCTW 4 x 0.75mm 25 m Signal cable wall mounting for connection box 4WCTW 4 x 0.75mm 30 m Signal cable wall mounting for connection box 4WCTW 4 x 0.75mm 35 m Signal cable wall mounting for connection box 4WCTW 4 x 0.75mm 40 m Signal cable wall mounting for connection box 4WCTW 4 x 0.75mm 50 m Signal cable wall mounting for connection box 4WCTW 4 x 0.75mm 80 m 3KQZ407123U0500 3KQZ407123U1000 3KQZ407123U1500 3KQZ407123U2000 3KQZ407123U2500 3KQZ407123U3000 3KQZ407123U3500 3KQZ407123U4000 3KQZ407123U5000 3KQZ407123U8000
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B 9 FET632 transmitter in single-compartment housing Figure 5: Upper part with electronics 7 Cable gland M20x1.5 ATEX_IECEx 40 C 3KQP000046U0100 5+6+8 T4 base box REM Aluminium M20 U high 3KQZ407117U0100 T4 base box REM Aluminium M20 U low T4 base box REM Aluminium NPT U high T4 base box REM Aluminium NPT U low 3KQZ407117U0200 3KQZ407117U0300 3KQZ407117U0400 T4 base box INT Alu M20 U hig 3KQZ407116U0500 Modbus and DP T4 base box INT Alu NPT U high 3KQZ407116U0700 Modbus and DP T4 base box INT Alu M20 U low 3KQZ407116U0600 Modbus and DP T4 base box INT Alu NPT U low 3KQZ407116U0800 Modbus and DP 6 VKJ TYPE4 REM M20 Std+Ex 3KXF002614U0300 VKJ TYPE4 REM NPT Std+Ex 3KXF002614U0400 2 Type4 cover module Ex + Std 3KXF004000U0400
10 ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B... 3 Spare parts list... Electromagnetic flowmeter FEP632, FEH632 in remote mount design 1 Screw 6kt screw M5x20 3KQP000087U0300 For the cover Washer A 5.3 without bevel DIN 125 stainless steel D085A024AU20 For the cover O-Ring X.070 in. Nitrile CORD BLK 3KQP002016U0100 For the cover 5 Motherboard Type4 +cover U high 4WCTW 3KQZ402011U0100 X Motherboard Type4 +cover U low 4WCTW 3KQZ402011U0200 X Motherboard Type4 +cover II U high 4WCTW 3KQZ402011U0300 X Modbus and DP Motherboard Type4 +cover II U low 4WCTW 3KQZ402011U0400 X Modbus and DP Insulation plate FR4 1 +0.3 mm 3KXF002320U0100 4 DP Plug-in card 3KQZ400027U0100 Only 1:1 replacement Modbus plug-in card 3KQZ400028U0100 Only 1:1 replacement Plug-in card current output 4 to 20 ma passive (red) 3KQZ400029U0100 Only 1:1 replacement Plug-in card digital output passive (green) 3KQZ400030U0100 Only 1:1 replacement Plug-in card 24 V DC power supply (blue) 3KQZ400031U0100 Only 1:1 replacement Plug-in card passive digital input (yellow) 3KQZ400032U0100 Only 1:1 replacement 8 T4 pillar hmi type C 3KQZ407047U0100 3 HMI Type C pre assy. no data logger 3KQZ407125U0100 X HMI blind Type C pre assy 3KQZ407126U0100 X
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B 11 Terminal box sensor FEP632, FEH632 Figure 6: Terminal box spare part 1 Connection box aluminum M20 GP/ZN2/DV2/ZN1 PreA 1Entry Connection box aluminum NPT GP/ZN2/DV2/ZN1 PreA 1Entry Terminal box plastic M20 GP/ZN2/DV2/ZN1 PreA 1Entry Terminal box plastic NPT GP/ZN2/DV2/ZN1 PreA 1Entry Without explosion protection, 3KXF002568U0100 ATEX / IECEx Zone 2, ATEX / IECEx Zone 1, cfmus Class 1 Div. 2 Without explosion protection, 3KXF002568U0200 ATEX / IECEx Zone 2, ATEX / IECEx Zone 1, cfmus Class 1 Div. 2 Without explosion protection, 3KXF002569U0100 ATEX / IECEx Zone 2, ATEX / IECEx Zone 1, cfmus Class 1 Div. 2 Without explosion protection, 3KXF002569U0200 ATEX / IECEx Zone 2, ATEX / IECEx Zone 1, cfmus Class 1 Div. 2 With Div. 1 not replaceable FEP With Div. 1 not replaceable FEP With Div. 1 not replaceable FEP+FEH With Div. 1 not replaceable FEP+FEH
12 ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B... 3 Spare parts list... Electromagnetic flowmeter FEP632, FEH632 in remote mount design spare part 2 SlideIn Remote Mag_IF ZN/DIV_2 _GP 200 ma Without explosion protection, ATEX / IECEx Zone 2, cfmus version Class 1 Div. 2 3KXF003071U0100 X SlideIn Remote Mag_IF ZN_1_100 ma ATEX / IECEx Zone 1, 3KXF003071U0200 X Hygenic SlideIn Remote Mag_IF ZN_1_200 ma ATEX / IECEx, (Zone 1 / 21), 3KXF003071U0300 X SlideIn Remote Mag_IF DIV_1_100 ma cfmus Class 1 Div. 1 3KXF003071U0400 X Hygenic SlideIn Remote Mag_IF DIV_1_200 ma cfmus Class 1 Div. 1 3KXF003071U0500 X 3 Memory module assembled 3KXF002906U0100 Memory module assembled programmed 3KXF002906U0100A X 4 Cover, VST rear, TYPE3, standard, aluminum, INT Without explosion protection, ATEX / IECEx Zone 2, ATEX / IECEx Zone 1, cfmus Class 1 Div. 2 D612A226U01 Cover, VST rear, TYPE3, EX, aluminum cfmus Class 1 Div. 1 D612A226U02 Cover VST, rear, plastic 3KXF000111U0100 Rounded head screw ISO7380 M5 x 16 A2 3KQP000043U0100 O-Ring 4.76 x 1.78 NBR D101A034U07 5 Raised-head screw with cross slot M4 x 12 D7985 stainless D396A014U02 Spacing bolts for Ex M4 x 8 SW7 ATEX / IECEx, (Zone 1 / 21), 3KXF002616U0100 7 Washer A 4.3 DIN 125 without bevel stainless D085A021AU20 6 Spring washer B 4.0 DIN 127 SS D085C020BU20 O-ring silicon 37.69x3.5 D101S017U01 Flat gasket EPDM 70-KTW ShA 80/70x1.5 D333F030U02
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B 13 Electromagnetic flowmeter FEP631, FEH631 in integral mount design Transmitter in dual-compartment housing 2 1 j k 9 8 l 7 8 6 5 3 4 m p Figure 7: Transmitter in dual-compartment housing o G11986-01 1+2+0+m T3 housing including motherboard and EMC board aluminum zone 2 / DIV 2 M20 U high T3 housing including motherboard and EMC board aluminum zone 2 / DIV 2 NPT U high T3 housing including motherboard and EMC board aluminum zone 2 / DIV 2 M20 U low T3 housing including motherboard and EMC board aluminum zone 2 / DIV 2 NPT U low T3 housing including motherboard and EMC board aluminum DV1 NPT U high T3 housing including motherboard and EMC board aluminum DV1 NPT U low Without explosion protection, ATEX / IECEx Zone 2 Without explosion protection, ATEX / IECEx Zone 2, cfmus Class 1 Div. 2 Without explosion protection, ATEX / IECEx Zone 2, cfmus Class 1 Div. 2 Without explosion protection, ATEX / IECEx Zone 2, cfmus Class 1 Div. 2 cfmus Class I,II,III Div1 cfmus Class I,II,III Div1 3KQZ407133U0100 3KQZ407133U0500 3KQZ407133U0300 3KQZ407133U0700 3KQZ407133U0900 3KQZ407133U1000
14 ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B... 3 Spare parts list... Electromagnetic flowmeter FEP631, FEH631 in integral mount design 1+2+0+m T3 housing including motherboard and EMC Without explosion protection, 3KQZ407133U1100 Modbus and DP board aluminum zone 2 / DIV 2 M20 U high ATEX / IECEx Zone 2 T3 housing including motherboard and EMC Without explosion protection, 3KQZ407133U1500 Modbus and DP board aluminum zone 2 / DIV 2 NPT U high ATEX / IECEx Zone 2, cfmus Class 1 Div. 2 T3 housing including motherboard and EMC Without explosion protection, 3KQZ407133U1300 Modbus and DP board aluminum zone 2 / DIV 2 M20 U low ATEX / IECEx Zone 2, cfmus Class 1 Div. 2 T3 housing including motherboard and EMC Without explosion protection, 3KQZ407133U1700 Modbus and DP board aluminum zone 2 / DIV 2 NPT U low ATEX / IECEx Zone 2, cfmus Class 1 Div. 2 1 T3 housing aluminum M20 Zone 2 / Div. 2 Without explosion 3KQZ407020U0100 pa. without gland protection, ATEX / IECEx Zone 2 T3 housing aluminum NPT Zone 2 / Div. 2 Without explosion 3KQZ407020U0300 pa. without plug protection, ATEX / IECEx Zone 2, cfmus Class 1 Div. 2 O-ring housing silicon 37.69 x 3.5 D101S017U01 Thread pin with spigot DIN 915 M4 x 6 A2 D037G006AU22 2 Motherboard complete U high 3KQZ402013U0200 X Motherboard complete U low 3KQZ402013U0100 X Fuse 5 x 20 mm 1.25 A 1500 A @ 250 V AC 3KQR000757U0100 X Only 1:1 replacement Fuse 5 x 20 mm 0.8 A 1500 A @ 250 V AC 3KQR000757U0200 X Only 1:1 replacement m T3 spacing bolts HML type c 3KQZ407017U0100 3 Frontend Mag_IF ZN/DIV2 _GP 200mA Without explosion protection, ATEX / IECEx Zone 2, cfmus Class 1 Div. 2 3KXF004212U0100 X Frontend Mag_IF ZN/DIV1 100 ma Cover ATEX / IECEx Zone 1, cfmus Class 1 Div. 1 3KXF004212U0200 X Hygenic Frontend Mag_IF ZN/DIV1 200 ma ATEX / IECEx Zone 1, cfmus 3KXF004212U0300 X Class 1 Div. 1 5 Memory module assembled 3KXF002906U0100 Memory module assembled programmed 3KXF002906U0100A X 6 HMI Type C pre assy. no data logger 3KQZ407125U0100 X
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B 15 4 DP Plug-in card 3KQZ400027U0100 Only 1:1 replacement Modbus plug-in card 3KQZ400028U0100 Only 1:1 replacement Plug-in card current output 4 to 20 ma passive (red) 3KQZ400029U0100 Only 1:1 replacement Plug-in card digital output passive (green) 3KQZ400030U0100 Only 1:1 replacement Plug-in card 24 V DC power supply (blue) 3KQZ400031U0100 Only 1:1 replacement Plug-in card passive digital input (yellow) 3KQZ400032U0100 Only 1:1 replacement EMC protection sheet T3 3KXF003070U0100 Only 1:1 replacement 7 Cover with glass pre-mounted Without explosion protection, ATEX / IECEx Zone 2, cfmus Class 1 Div. 2 D612A197U01 Cover with glass pre-mounted, Ex ATEX / IECEx Zone 1, cfmus Class 1 Div. 1 D612A197U02 9 Cover, VST rear, Type3, STD, aluminum, INT Without explosion protection, ATEX / IECEx Zone 2, cfmus Class 1 Div. 2 D612A226U01 Cover, VST rear, Type3, EX, aluminum ATEX / IECEx Zone 1, cfmus Class 1 Div. 1 D612A226U02 8 O-ring cover 118 x 3.70, NBR D101A034U05 0 T3 EMC board complete ZN2 /DIV 2/ DIV1 D800D520U21 X 4WCTW EMC Board complete ZN1 POT ZN1 D800D520U22 X T3 EMC board complete ZN2 /DIV 2/ DIV1 D800D520U23 X Modbus and DP 4WCTW EMC Board complete ZN1 POT ZN1 D800D520U24 X Modbus and DP k T3 plastic cap network connection 3KQZ407005U0100 l Screw for network connection cap M 4 x 6 DIN7985 D004G106AU20
16 ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B... 3 Spare parts list... Electromagnetic flowmeter FEP631, FEH631 in integral mount design Transmitter in single-compartment housing Figure 8: Upper part with electronics 9 Cable gland M20 x 1.5 ATEX_IECEx 40 C 3KQP000046U0100 Spring washer B 4.0 DIN 127 SS D085C020BU20 For head O-ring silicon 37.69x3.5 D101S017U01 7+8+0 T4 base box INT Aluminum M20 U hig 3KQZ407116U0100 T4 base box INT Aluminum M20 U low All 3KQZ407116U0200 T4 base box INT Aluminum NPT U high T4 base box INT Aluminum NPT U low 3KQZ407116U0300 3KQZ407116U0400 T4 base box INT Alu M20 Uhig 3KQZ407116U0500 Modbus and DP T4 base box INT Alu NPT Uhigh 3KQZ407116U0700 Modbus and DP T4 base box INT Alu M20 Ulow 3KQZ407116U0600 Modbus and DP T4 base box INT Alu NPT Ulow 3KQZ407116U0800 Modbus and DP
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B 17 8 VKJ_Housing T4-INT-M 20_Gland ATEX 40 C 3KXF002615U0300 VKJ TYPE4 REM NPT Std + Ex 3KXF002614U0400 3 Type4 cover module Ex + Std 3KXF004000U0400 1 Screw 6KT screw M5 x 20 3KQP000087U0300 For the cover 2 Washer A 5.3 without bevel DIN 125 stainless D085A024AU20 For the cover O-Ring X.070 in. Nitrile CORD BLK 3KQP002016U0100 For the cover 7 Motherboard Type4 +cover U high 4WCTW 3KQZ402011U0100 X Motherboard Type4 +cover U low 4WCTW 3KQZ402011U0200 X Motherboard Type4 +cover II Uhigh 4WCTW 3KQZ402011U0300 X Modbus and DP Motherboard Type4 +cover II Ulow 4WCTW 3KQZ402011U0400 X Modbus and DP Insulation plate FR4 1 0.3 mm 3KXF002320U0100 5 Frontend Mag_IF ZN/DIV2 _GP 200 ma Cover 3KXF004212U0100 X Frontend Mag_IF ZN/DIV1 100 ma Cover Z1/div1 3KXF004212U0200 X Hygenic Frontend Mag_IF ZN/DIV1 200 ma Cover Z1/div1 3KXF004212U0300 X 6 DP Plug-in card 3KQZ400027U0100 Only 1:1 replacement Modbus plug-in card 3KQZ400028U0100 Only 1:1 replacement Plug-in card current output 4 to 20 ma passive (red) 3KQZ400029U0100 Only 1:1 replacement Plug-in card digital output passive (green) 3KQZ400030U0100 Only 1:1 replacement Plug-in card 24 V DC power supply (blue) 3KQZ400031U0100 Only 1:1 replacement Plug-in card passive digital input (yellow) 3KQZ400032U0100 Only 1:1 replacement k Memory module assembled 3KXF002906U0100 Memory module assembled programmed 3KXF002906U0100A X 0 T4 pillar hmi type C 3KQZ407047U0100 6KT screw THRD.B.HEAD M5 X 22 DIN933 A2-70 D022H115AU20 For head Gasket Type4 Silicone IRM950-8 sw Thread pin with spigot DIN 915 M4 x 6 A2 MJAG9902 D037G006AU22 4 HMI Type C pre assy. no data logger 3KQZ407125U0100 X HMI blind Type C pre assy 3KQZ407126U0100 X
18 ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B 4 Upgrade Kits Figure 9: Upgrade Kits Kit Remote FXE into FET632 U high Type4 Kit Remote FXE into FET632 U low Type4 Kit Remote FXM into FET632 U high Type4 Kit Remote FXM into FET632 U low Type4 D800D632U08 D800D632U09 D800D632U10 D800D632U11 Kit integral FXE into FEP631 U high Type3 D800D631U08 On request Kit integral FXE into FEP631 U low Type3 D800D631U09 On request Kit integral FXE into FEP631 U high Type4 Kit integral FXE into FEP631 U low Type4 D800D631U10 D800D631U11 Kit integral FXM into FEP631 U high Type3 D800D631U12 On request Kit integral FXM into FEP631 U low Type3 D800D631U13 On request Kit integral FXM into FEP631 U high Type4 Kit integral FXM into FEP631 U low Type4 Kit Remote FET321 into FET632 U high Type4 Kit Remote FET321 into FET632 U low Type4 D800D631U14 D800D631U15 D800D632U12 D800D632U13 Kit Remote FET521 into FET632 U high Type4 D800D632U14 Including extended diagnostics Kit Remote FET521 into FET632 U low Type4 D800D632U15 Including extended diagnostics
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B 19 Kit integral FEP311 Type3 into FEP632 U high Type3 Kit integral FEP311 Type3 into FEP632 U low Type3 Kit integral FEP311 Type4 into FEP632 U high Type4 Kit integral FEP311 Type4 into FEP632 U low Type4 Kit integral FEP511 Type3 into FEP632 U high Type3 Kit integral FEP511 Type3 into FEP632 U low Type3 Kit integral FEP511 Type4 into FEP632 U high Type4 Kit integral FEP511 Type4 into FEP632 U low Type4 D800D631U16 D800D631U17 D800D631U18 D800D631U19 D800D631U20 D800D631U21 D800D631U22 D800D631U23 Note Upgrades shall be at the user's own risk! The upgrade can be performed by request on site or by the Göttingen service center. 5 Activation codes Activation code Extended Diagnostics Activation code Batching Activation code Ability SRV500 Verification 3KXS360004L001 3KXS360004L002 3KXS360004L003 6 Accessories Figure 10: Accessories Local Operating Interface for 4-WCT 3KXS360040L0003
20 ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B... 6 Accessories Gaskets for welded spuds series FEH600 Flat gaskets (new in accordance with PED) Figure 11: Flat gaskets Number Designation Nominal diameter Ordering number Recommended Flat gasket EPDM FDA approval DN 3 to 10 D333B007U11 Flat gasket silicone DN 3 to 10 D333B007U12 Flat gasket EPDM FDA 70 Shore-A DN 15 D333B008U11 Flat gasket silicone DN 15 D333B008U12 Flat gasket EPDM FDA 70 Shore-A DN 20 D333B009U11 Flat gasket silicone DN 20 D333B009U12 Flat gasket EPDM FDA 70 Shore-A DN 25 D333B010U11 Flat gasket silicone DN 25 D333B010U12 Flat gasket EPDM FDA 70 Shore-A DN 32 D333B011U11 Flat gasket silicone DN 32 D333B011U12 Flat gasket EPDM FDA 70 Shore-A DN 40 D333B012U11 Flat gasket silicone DN 40 D333B012U12 Flat gasket EPDM FDA 70 Shore-A DN 50 D333B013U11 Flat gasket silicone DN 50 D333B013U12 Flat gasket EPDM FDA 70 Shore-A DN 65 D333B014U11 Flat gasket silicone DN 65 D333B014U12 Flat gasket EPDM FDA 70 Shore-A DN 80 D333B015U11 Flat gasket silicone DN 80 D333B015U12 Flat gasket EPDM FDA 70 Shore-A DN 100 D333B016U11 Flat gasket silicone DN 100 D333B016U12
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B 21 External gasket Figure 12: External gasket O-RING for DN 50 O-RING for DN 65 O-RING for DN 80 O-RING for DN 100 D101A035U01 D101A035U02 D101A035U03 D101A035U04
22 ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B... 6 Accessories... Gaskets for welded spuds series FEH600 Weld-in connector for wafer type devices Figure 13: Weld-in connector Number Designation Nominal diameter Ordering number Recommended FX / FE / FSM weld-in adapter DN3 to 10 (¹ to in.) D413C470U01 FX / FE / FSM weld-in adapter DN 15 (½ in.) D413C471U01 FX / FE / FSM weld-in adapter DN 20 (¾ in.) D413C472U01 FX / FE / FSM weld-in adapter DN 25 (1 in.) D413C473U01 FX / FE / FSM weld-in adapter DN 32 (1-¼ in.) D413C474U01 FX / FE / FSM weld-in adapter DN 40 (1-½ in.) D413C475U01 FX / FE / FSM weld-in adapter DN 50 (2 in.) D413C488U03 FX / FE / FSM weld-in adapter, previous installation length FX / FE / FSM weld-in adapter, new installation length FX / FE / FSM weld-in adapter, previous installation length FX / FE / FSM weld-in adapter, new installation length FX / FE / FSM weld-in adapter, previous installation length FX / FE / FSM weld-in adapter, new installation length DN 65 (2-½ in.) DN 65 (2-½ in.) DN 80 (3 in.) DN 80 (3 in.) DN 100 (4 in.) DN 100 (4 in.) D413C461U09 D413C461U11 D413C496U03 D413C496U05 D413C498U03 D413C498U05
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B 23 Material / raw material: 1.4571 spare Price ( ) part GROUNDING PLATE 1.4571 DN 3 to 8, PN 10 to 40 D374A165U21 GROUNDING PLATE 1.4571 DN 10, PN 10 to 40 D374A165U22 GROUNDING PLATE 1.4571 DN 15, PN 10 to 40 D374A165U23 GROUNDING PLATE 1.4571 DN 20, PN 10 to 40 D374A165U24 GROUNDING PLATE 1.4571 DN 25, PN 10 to 40 D374A165U25 GROUNDING PLATE 1.4571 DN 32, PN 10 to 40 D374A165U26 GROUNDING PLATE 1.4571 GROUNDING PLATE 1.4571 DN 40 PN 10 to 40/300 lb D374A165U27 DN 50 PN 10 to 40/300 lb D374A165U28 GROUNDING PLATE 1.4571 DN 65, PN 10 to 40 D374A165U29 GROUNDING PLATE 1.4571 DN 80, PN 10 to 40 D374A165U30 GROUNDING PLATE 1.4571 DN 100, PN 10 to 16 D374A165U31 GROUNDING PLATE 1.4571 DN 125, PN 10 to 16 D374A165U32 GROUNDING PLATE 1.4571 DN 150, PN 10 to 16 D374A165U33 GROUNDING PLATE 1.4571 DN 200, PN 10 to 16 D374A165U34 GROUNDING PLATE 1.4571 DN 250, PN 10 to 16 D374A165U35 GROUNDING PLATE 1.4571 DN 300, PN 10 D374A165U39 GROUNDING PLATE 1.4571 DN 300, PN 16 D374A165U44 GROUNDING PLATE 1.4571 DN 350, PN 10 D374A165U40 GROUNDING PLATE 1.4571 DN 350, PN 16 D374A165U45 GROUNDING PLATE 1.4571 DN 400, PN 10 D374A165U41 GROUNDING PLATE 1.4571 DN 400, PN 16 D374A165U46 GROUNDING PLATE 1.4571 DN 500, PN 10 D374A165U42 GROUNDING PLATE 1.4571 DN 500, PN 16 D374A165U47 GROUNDING PLATE 1.4571 DN 600, PN 10 D374A165U43 GROUNDING PLATE 1.4571 DN 600, PN 16 D374A165U48 GROUNDING PLATE 1.4571 ½ in. (DN 3 to 8) 150 lb D374A165U58 GROUNDING PLATE 1.4571 ½ in. (DN 10) 150 lb D374A165U59 GROUNDING PLATE 1.4571 ½ in. (DN 15) 150 lb D374A165U60 GROUNDING PLATE 1.4571 DN 20, 150 lb D374A165U61 GROUNDING PLATE 1.4571 1 in. (DN 25) 150 lb D374A165U62 GROUNDING PLATE 1.4571 DN 32, 150 lb D374A165U63 GROUNDING PLATE 1.4571 1 ½ in. (DN 40) 150 lb D374A165U64 GROUNDING PLATE 1.4571 2 in. (DN 50) 150 lb D374A165U65 GROUNDING PLATE 1.4571 DN 65, 150 lb D374A165U66
24 ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B... 6 Accessories... Gaskets for welded spuds series FEH600 Material / raw material: 1.4571 spare Price ( ) part GROUNDING PLATE 1.4571 3 in. (DN80) 150 lb D374A165U67 GROUNDING PLATE 1.4571 4 in. (DN100) 150 lb D374A165U68 GROUNDING PLATE 1.4571 5 in.(dn125) 150 lb D374A165U69 GROUNDING PLATE 1.4571 6 in. (DN150) 150 lb D374A165U70 GROUNDING PLATE 1.4571 8 in. (DN200) 150 lb D374A165U71 GROUNDING PLATE 1.4571 10 in. (DN250) 150 lb D374A165U72 GROUNDING PLATE 1.4571 DN300 150 lb D374A165U73 GROUNDING PLATE 1.4571 DN350 150 lb D374A165U74 GROUNDING PLATE 1.4571 16 in. (DN400) 150 lb D374A165U75 GROUNDING PLATE 1.4571 20 in. (DN500) 150 lb D374A165U76 GROUNDING PLATE 1.4571 24 in. (DN600) 150 lb D374A165U77 GROUNDING PLATE 1.4571 24 in. (DN600) 150 lb D374A166U21
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B 25 Material / raw material: HAST.C spare Price ( ) part GROUNDING PLATE HAST. C DN 10, PN 10 TO 40 D374A166U22 GROUNDING PLATE HAST. C DN 15, PN 10 TO 40 D374A166U23 GROUNDING PLATE HAST. C DN 20, PN 10 TO 40 D374A166U24 GROUNDING PLATE HAST. C DN 25, PN 10 TO 40 D374A166U25 GROUNDING PLATE HAST. C DN 32, PN 10 TO 40 D374A166U26 GROUNDING PLATE HAST. C DN 40, D374A166U27 PN 10 to 40, 300 lb GROUNDING PLATE HAST. C DN 50, D374A166U28 PN 10 TO 40, 300 lb GROUNDING PLATE HAST. C DN 65, PN 10 to 40 D374A166U29 GROUNDING PLATE HAST. C DN 80, PN 10 to 40 D374A166U30 GROUNDING PLATE HAST. C DN 100, PN 10 to 16 D374A166U31 GROUNDING PLATE HAST. C DN 125, PN 10 to 16 D374A166U32 GROUNDING PLATE HAST. C DN 150, PN 10 to 16 D374A166U33 GROUNDING PLATE HAST. C DN 200, PN 10 to 16 D374A166U34 GROUNDING PLATE HAST. C DN 250, PN 10 to 16 D374A166U35 GROUNDING PLATE HAST. C DN 300, PN 10 D374A166U39 GROUNDING PLATE HAST. C DN 300, PN 16 D374A166U44 GROUNDING PLATE HAST. C DN 350, PN 10 D374A166U40 GROUNDING PLATE HAST. C DN 400, PN 10 D374A166U41 GROUNDING PLATE HAST. C ½ in. (DN3 to 8) 150 lb D374A166U58 GROUNDING PLATE HAST. C DN 10, 150 lb D374A166U59 GROUNDING PLATE HAST. C ½ in. (DN15) 150 lb D374A166U60 GROUNDING PLATE HAST. C DN 20, 150 lb D374A166U61 GROUNDING PLATE HAST. C 1 in. (DN25) 150 lb D374A166U62 GROUNDING PLATE HAST. C DN 32, 150 lb D374A166U63 GROUNDING PLATE HAST. C 1 ½ in. (DN 40) 150 lb D374A166U64 GROUNDING PLATE HAST. C 2 in. (DN 50) 150 lb D374A166U65 GROUNDING PLATE HAST. C 2 ½ in. (DN 65) 150 lb D374A166U66 GROUNDING PLATE HAST. C 3 in. (DN 80) 150 lb D374A166U67 GROUNDING PLATE HAST. C 4 in. (DN 100) 150 lb D374A166U68 GROUNDING PLATE HAST. C DN 150, 150 lb D374A166U70 GROUNDING PLATE HAST. C DN 200, 150 lb D374A166U71 GROUNDING PLATE HAST. C DN 230, 150 lb D374A166U72 GROUNDING PLATE HAST. C DN 350, 150 lb D374A166U74 GROUNDING PLATE HAST. C DN 10, PN 10 TO 40 D374A166U22
26 ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B... 6 Accessories... Gaskets for welded spuds series FEH600 Material / raw material: titanium spare Price ( ) part GROUNDING PLATE titanium DN 3 to DN 8 D374A167U21 PN 10 to PN 40 GROUNDING PLATE titanium DN 10, PN10 to 40 D374A167U22 GROUNDING PLATE titanium DN 15, PN10 to 40 D374A167U23 GROUNDING PLATE titanium DN 20, PN10 to 40 D374A167U24 GROUNDING PLATE titanium DN 25, PN10 to 40 D374A167U25 GROUNDING PLATE titanium DN 32, PN10 to 40 D374A167U26 GROUNDING PLATE titanium DN 40, D374A167U27 PN 10 to 40, 300 lb GROUNDING PLATE titanium DN 50, D374A167U28 PN 10 to 40, 300 lb GROUNDING PLATE titanium DN 65, PN10 to 40 D374A167U29 GROUNDING PLATE titanium DN 80, PN10 to 40 D374A167U30 GROUNDING PLATE titanium DN 100, PN 10 to 16 D374A167U31 GROUNDING PLATE titanium ½ in. (DN 3 to 8) 150 lb D374A167U58 GROUNDING PLATE titanium ½ in. (DN 10) 150 lb D374A167U59 GROUNDING PLATE titanium ½ in. (DN 15) 150 lb D374A167U60 GROUNDING PLATE titanium ¾ in. (DN 20) 150 lb D374A167U61 GROUNDING PLATE titanium 1 in. (DN 25) 150 lb D374A167U62 GROUNDING PLATE titanium DN 32, 150 lb D374A167U63 GROUNDING PLATE titanium 1 ½ in. (DN 40) 150 lb D374A167U64 GROUNDING PLATE titanium 2 in. (DN 50) 150 lb D374A167U65 GROUNDING PLATE titanium DN 65, 150 lb D374A167U66 GROUNDING PLATE titanium 3 in. (DN 80) 150 lb D374A167U67 GROUNDING PLATE titanium 4 in. (DN 100) 150 lb D374A167U68 Material / raw material: tantalum spare Price ( ) part GROUNDING PLATE tantalum DN 3 to DN 8 D374A268U01 GROUNDING PLATE tantalum DN 15, PN to 40 D625A096U01 GROUNDING PLATE tantalum DN 20, PN to 40 D625A096U04 GROUNDING PLATE tantalum DN 25, PN to 40 D625A096U07 GROUNDING PLATE tantalum DN 32, PN to 40 D625A096U10 GROUNDING PLATE tantalum DN 40, PN40, 300 lb D625A096U13 GROUNDING PLATE tantalum DN 50, PN 40 / 300 lb D625A096U16 GROUNDING PLATE tantalum DN 15, 150 lb D625A096U02 GROUNDING PLATE tantalum DN 20, 150 lb D625A096U05 GROUNDING PLATE tantalum DN 25, 150 lb D625A096U08 GROUNDING PLATE tantalum DN 32, 150 lb D625A096U11 GROUNDING PLATE tantalum DN 40, 150 lb D625A096U14 GROUNDING PLATE tantalum DN 50, 150 lb D625A096U17
ProcessMaster FEP630, HygienicMaster FEH630 ELECTROMAGNETIC FLOWMETER SPL/FEP630/FEH630-EN REV. B 27 Material / raw material: conductive PTFE spare Price ( ) part Grounding plate from conductive PTFE DN 10, PN 40 D377B106U01 Grounding plate from conductive PTFE DN 15, PN 40 D377B106U02 Grounding plate from conductive PTFE DN 20, PN 40 D377B106U03 Grounding plate from conductive PTFE DN 25, PN 40 D377B106U04 Grounding plate from conductive PTFE DN 32, PN 40 D377B106U05 Grounding plate from conductive PTFE DN 40, PN 40 D377B106U06 Grounding plate from conductive PTFE DN 50, PN 40 D377B106U07 Grounding plate from conductive PTFE DN 65, PN 40 D377B106U09 Grounding plate from conductive PTFE DN 80, PN 40 D377B106U10 Grounding plate from conductive PTFE DN 100, PN 40 D377B106U11 Grounding plate from conductive PTFE DN 125, PN 16 D374A258U01 Grounding plate from conductive PTFE DN 150, PN 16 D374A239U01 Grounding plate from conductive PTFE DN 200, PN 10 to 16 D374A259U01 Grounding plate from conductive PTFE DN 10, 150 lb D377B106U13 Grounding plate from conductive PTFE DN 15, 150 lb D377B106U14 Grounding plate from conductive PTFE DN 20, 150 lb D377B106U15 Grounding plate from conductive PTFE DN 25, 150 lb D377B106U16 Grounding plate from conductive PTFE DN 32, 150 lb D377B106U17 Grounding plate from conductive PTFE DN 40, 150 lb D377B106U18 Grounding plate from conductive PTFE DN 50, 150 lb D377B106U19 Grounding plate from conductive PTFE DN 65, 150 lb D377B106U20 Grounding plate from conductive PTFE DN 80, 150 lb D377B106U21 Grounding plate from conductive PTFE DN 100, 150 lb D377B106U22 Grounding plate from conductive PTFE DN 50, PN 40 D377B106U23 Grounding plate from conductive PTFE DN 150, 150 lb D377B106U24 Grounding plate from conductive PTFE DN 150, 150lb D374A239U02 Trademarks PROFIBUS and PROFIBUS DP are registered trademarks of PROFIBUS & PROFINET International (PI) Modbus is a registered trademark of the Modbus Organization Hastelloy C is a trademark of Haynes International
ABB Automation GmbH - Service Instruments - Schillerstraße 72 D-32425 Minden Deutschland Fax: +49 571 830-1744 Mail: parts-repair-minden@de.abb.com To find your local ABB contact, visit: abb.com/contacts abb.com/flow We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB. Copyright 2018 ABB All rights reserved 3KXF231601R4701 SPL/FEP630/FEH630-EN Rev. B 06.2018