SITRANS F M. Flow sensor MAG 1100 F 3/59
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1 Overview Integration The complete flowmeter consists of a sensor and an associated transmitter MAG 5000, 6000 and 6000 I. The flexible communication concept USM II simplifies integration and update to a variety of fieldbus systems such as PROFIBUS DP and PA, Modbus RTU/RS 485, HART, FOUNDATION Fieldbus H1, DeviceNet. Pressure/temperature curve; material AISI 16L/ Pressure/temperature curve; material AISI 16L/ bar PN PN 25 PN PN C The electromagnetic sensor MAG 1100 F is designed to meet applications in the food and beverage industry. Benefits sizes: 10 to 100 (/8 to 4 ) AISI 16 stainless steel enclosure : Hygienic connection, A approval and EHEDG certified Sanitary design for CIP / SIP cleaning Conforms to FDA Easy commissioning, the SENSORPROM unit automatically updates settings Hose proof IP67/NEMA 4X enclosure rating Designed that patented in-situ verification can be conducted. Using SENSORPROM fingerprints Application The main applications of the electromagnetic sensors can be found in the following fields: Food industry Beverage industry Pharmaceutical industry Pressure/temperature curve; material AISI 16L/ psi Pressure/temperature curve; material AISI 16L/ PN PN PN PN F For further information on the PED standard and requirements, see page 9/14. Design Unique mechanical design with a wide range of customer specified sanitary connection Compact or remote mounting possible easy "plug & play" field changeable Simple on site upgrade to IP68/NEMA 6P terminal box Ex ATEX 2G D version for hazardous areas (ceramic liner) Mode of operation The flow measuring principle is based on Faraday s law of electromagnetic induction according to which the sensor converts the flow into an electrical voltage proportional to the velocity of the flow. Siemens FI /59
2 Siemens AG 2012 Technical specifications Measuring principle Electromagnetic induction Excitation frequency (¼ 2½ ): (Mains supply: 50 Hz/60 Hz) 12.5 Hz/15 Hz (, 4 ): 6.25 Hz/7.5 Hz Process connection Nominal size (/8" 4") Process connection Hygienic adapters available for: rect welding onto pipe Clamp fitting Threaded fitting Rated operating conditions Ambient conditions Ambient temperature 1) C ( F) Ex sensor C( F) Compact transmitter MAG 5000/6000 2) C( F) Transmitter MAG 6000 I C( F) Compact transmitter C( F) MAG 6000 I Ex de Temperature of medium MAG 1100 F (Ceramic) C ( F) Suitable for steam sterilization C ( F) Suitable for steam steralization at 150 C (02 F) Temperature shock MAG 1100 F Duration 1 min, followed by 10 min rest Operating pressure MAG 1100 F (Ceramic) 10, 15, 25: Max. ΔT 80 C/min (/8, ½, 1 : Max. ΔT 144 F/min) 40, 50, 65: Max. ΔT 70 C/min (1½, 2, 2½ : Max. ΔT 126 F/min) 80, 100: Max. ΔT 60 C/min (, 4 : Max. ΔT 108 F/min) Max. ± 100 C (212 F) momentarily : 40 bar (/8 2½ : 580 psi) 80: 25 bar ( : 6 psi) 100: 25 bar (4 : 6 psi) Vacuum: 1 x 10-6 bar abs (1.5 x 10-5 psi abs ) 20 bar (290 psi) Vacuum: 0.02 bar abs (0. psi abs ) : CO 2 pressure max. 7 bar (101.5 psi) Mechanical load (vibration) Hz random in x, y z, directions for 2 hours according to EN :.17 grms with compact MAG 5000/ 6000 mounted transmitter:.17 gr. with compact MAG 6000 I/MAG 6000 I Ex mounted transmitter: 1.14 grms For compact installation with the MAG 6000 I/MAG 6000 I Ex, transmitter to be supported to avoid tension on sensor part. Enclosure rating IP67 to EN (NEMA 4X), 1mH 2 O for 0 min EMC 2004/108/EC Design Weight See mensional drawings Material Enclosure MAG 1100 F Stainless steel AISI 16L/ Terminal box (remote version only) Standard Fibre glass reinforced polyamide Option Stainless steel AISI 16/1.446 Ex ATEX (remote version only) Stainless steel AISI 16/1.446 Liner MAG 1100 F (Ceramic) Aluminum oxide Al 2 O (ceramics) Reinforced PFA (teflon) (not for Ex) Electrodes MAG 1100 F (Ceramic) Platinum with gold /Titanium brazing alloy (/8"... ½"): Hastelloy C276/ (1"... 4"): Hastelloy C22/ Cable entries Remote installation 2 x M20 or 2x½" NPT Compact installation - MAG 5000/MAG 6000: 4 x M20 or 4 x ½" NPT - MAG 6000 I: 2 x M25 (for supply/output) - MAG 6000 I Ex de: 2 x M25 (for supply/output) Certificates and approvals Calibration Standard Production calibration, Zero-point, 2 x 25 %, 2 x 90 % calibration report shipped with sensor MAG 1100 F (Ceramic) A (sensor with Polyamide terminal box and FKM/FPM or EPDM gaskets), transmitter not part of the approval Ex ATEX approvals for sensor or ATEX 2G D sensor EEx d e ia IIB compact with MAG 6000 I Ex T - T6 with/without FM Class I, v 2 MAG 5000/6000/6000 I A (sensor with Polyamide terminal box with EPDM gasket), transmitter not part of the approval EHEDG certified (use EPDM gasket) ( (1... 4")) FM Class I, v 2 Conforms to PED 97/2/EC ) CRN(PFA) FDA Custody transfer approvals (MAG 5000/6000 CT) Cold water pattern approval PTB (Germany) Hot water pattern approval PTB (Germany) Other media than water pattern approval- OIML R 117 (Ceramic liner)(denmark) 1) Conditions are also dependent on liner characteristics. 2) With compact transmitter MAG 5000 CT/6000 CT C ( F) ) For further information on the PED standard and requirements, see page 9/14. /60 Siemens FI
3 Weld-in adapter for welding onto dairy pipe Tri-Weld, ISO 207, DIN 11850, SMS 008, BS , 15, 25, 40, 50 and 65 PN 40 (600 psi) (/8, ½, 1, 1½, 2 and 2½ ) 80 and 100 (" and 4 ) PN 25 (50 psi) Clamp adapter Tri-Clamp, ISO 2852, DIN 2676, SMS 016, BS , 15, 25, 40 and 50 (/8, ½, PN 16 (200 psi) 1, 1½, and 2 ) 65, 80 and 100 (2½, and 4 ) PN 10 (150 psi) Thread adapter DIN , 15, 25, and 40 (/8, ½, 1, PN 40 (600 psi) and 1½ ) 50, 65, 80 and 100 (2, 2½, PN 25 (50 psi) and 4 ) ISO 285, BS , 15, 25, 40, 50, 65 and 80 PN 16 (200 psi) (/8, ½, 1, 1½, 2, 2½ and ) SMS , 40, 50, 65 and 80 (1, 1½, PN 6 (80 psi) 2, 2½ and ) Design Material Stainless steel AISI 16/1.446 Gasket MAG 1100 F (Ceramic) FKM/FPM with stainless steel insert (AISI 04/1.401) ( C ( F)) EPDM ( C ( F)) EPDM ( C ( F)) NBR ( C ( F)) Note: When combined sensor and adapter, the operating pressure is the lower rated of the pair. Selection and Ordering data MAG 1100 F 7 M E ameter 10 (/8 ) 1 R 15 (½ ) 1 V 25 (1 ) 2 D 40 (1½ ) 2 R 50 (2 ) 2 Y 65 (2½ ) F 80 ( ) M 100 (4 ) T Process connections No adaptors (specials see accessories) A Weld in DIN B ISO 207 (SMS 008) C BS D Tri-Weld E Clamp type DIN 2676 G ISO 2852 (SMS 016) H BS J Tri-Clamp K Threaded type DIN M SMS ) N Liner material PFA (not for Ex) 1 Ceramic 2 Gasket material 1) EPDM flat gasket (FDA, A) 0 FPM/FKM (FDA, A) (only with ceramic liner) 2 EPDM-P gasket (only for PFA) (FDA, EHEDG certified, A) Electrode material Hastelloy C (only with PFA liner) 1 Platinum (only with ceramic liner) 2 Transmitter Standard sensor for remote transmitter (order A transmitter separately), A Ex sensor for remote transmitter (order transmitter B separately) A MAG 6000 I, Alu V DC, V AC C MAG 6000 I, Aluminum V DC, Ex D MAG 6000 I, Aluminum V AC, Ex E MAG 6000, Polyamide, V DC/ V AC H MAG 6000, Polyamide, V AC J MAG 5000, Polyamide, V DC/ K V AC MAG 5000, Polyamide, V AC L Communication No communication, add-on possible A HART B PROFIBUS PA Profile F (only MAG 6000/MAG 6000 I) PROFIBUS DP Profile (not for Ex) G (only MAG 6000/MAG 6000 I) Modbus RTU/RS 485 (not for Ex) E (only MAG 6000/MAG 6000 I) FOUNDATION Fieldbus H1 J (only MAG 6000/MAG 6000 I) 1) SMS 1145 standard is not approved by A Siemens FI /61
4 Siemens AG 2012 Selection and Ordering data MAG 1100 F 7 M E Cable glands/terminal box Metric: Polyamide terminal box or 6000 I compact 1 ½" NPT: Polyamide terminal box or 6000 I compact 2 Metric: SS terminal box (mandatory for Stainless steel MAG 6000 Transmitter) ½" NPT: SS terminal box (mandatory for Stainless 4 steel MAG 6000 Transmitter) Selection and Ordering data Order code Additional information Please add -Z to and specify Order code(s) and plain text. Customer-specific converter setup Y20 Tag name plate, stainless steel fixed with SS wire Y17 (add plain text) Tag name plate, plastic (self adhesive) Y18 Factory certificate according to EN C15 Factory certificate according to EN C14 cables wired (specify cable order no.) Y40 for remote transmitter's junction box potted Y41 with wired cable (specify cable order no.) (not for Ex sensors) Other postproduction requirements (add desired text) Y99 Additional calibrations Matched pair - (Standard production calibration On request 1) where sensor and transmitter is calibrated together) Customer-specified calibration up to 10 points On request 1) Customer-witnessed calibration On request 1) Any of above calibration 1) Ordering "On request" as dedicated information from the customer on the individual sensors is required. Please fill in the calibration form found on and send together with the order. (Size dependent restriction on maximum flow rates may apply Operating instructions for MAG 1100F Description Handbook English A5E This device is shipped with a Quick Start guide and a CD containing further SITRANS F literature. All literature is also available for free at: MAG 5000/6000 transmitters and sensors are packed in separate boxes, the final assembly takes place during installation at the customer's place. MAG 6000 I/MAG 6000 I Ex ATEX 2G D transmitters and sensors are delivered compact mounted from factory. Communication module will be pre-mounted in the transmitter. Please use online Product selector to get latest updates. Product selector link: Description Potting kit for terminal box FDK:085U0220 of flow sensors for IP68/NEMA 6P (not for Ex sensors) /62 Siemens FI Modification 10/2012
5 Weld-in connection fittings for MAG 1100 F with P gaskets for EHEDG Only for sensors with PFA liner. Clamp-type connection fittings for MAG 1100 F with P gaskets for EHEDG Only for sensors with PFA liner. DIN DIN 2676 D 10 2) A5E ) A5E A5E A5E A5E A5E A5E A5E A5E A5E ISO 207 (SMS008) A5E A5E A5E A5E A5E A5E A5E A5E A5E A5E Tri-Weld (BS 485-1) A5E A5E A5E A5E A5E ) A5E A5E ) A5E A5E A5E A5E A5E A5E A5E A5E A5E ISO 2852 (SMS 016, BS 4825-) : outer diameter : inner diameter A5E A5E A5E A5E A5E A5E A5E Tri-Clamp A5E A5E A5E A5E A5E A5E A5E A5E : outer diameter : inner diameter 1) For BS see ISO 207 2) Not EHEDG approved Siemens FI /6
6 Siemens AG 2012 Threaded type connection fittings for MAG 1100 F with P gaskets for EHEDG Only for sensors with PFA liner. DIN Threaded type connection fittings for MAG 1100 F with P gaskets for EHEDG Only for sensors with PFA liner. SMS ) A5E A5E A5E A5E A5E A5E A5E A5E A5E A5E A5E A5E A5E A5E A5E : outer diameter : inner diameter 1) SMS 1145 standard is not approved by A /64 Siemens FI
7 Weld in connection fittings for MAG 1100 F with flat gaskets for A For sensors with ceramic and PFA liner. Clamp-type connection fittings for MAG 1100 F with flat gaskets for A For sensors with ceramic and PFA liner. DIN DIN 2676 D O FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G2125 ISO 207 (SMS008) A5E FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G2105 Tri-Weld (BS ) FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G ) FDK:08G FDK:08G ) FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G2185 ISO 2852 (SMS 016, BS 4825-) : outer diameter : inner diameter FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G2195 Tri-Clamp FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G2295 : outer diameter : inner diameter 1) For BS see ISO 207 Siemens FI /65
8 Siemens AG 2012 Threaded type connection fittings for MAG 1100 F with flat gaskets for A For sensors with ceramic and PFA liner. DIN Threaded type connection fittings for MAG 1100 F with flat gaskets for A For sensors with ceramic and PFA liner. SMS ) FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G2165 ISO FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G2144 : outer diameter : inner diameter 1) SMS 1145 standard is not approved by A FDK:08G FDK:08G FDK:08G FDK:08G FDK:08G2154 BS A5E A5E A5E A5E A5E FDK:08G2145 /66 Siemens FI
9 Spare parts for MAG 1100 F Gaskets (2 pcs., between flow sensor and adapter) - P gaskets Rubber: EPDM (FDA) MAG 1100 F (ceramic) - flat gaskets Rubber: FKM/FPM (FDA) flat gaskets Rubber: EPDM (FDA) Rubber: NBR A5E A5E A5E A5E A5E A5E A5E A5E A5E A5E A5E A5E A5E A5E A5E A5E FDK:08G2206 FDK:08G2207 FDK:08G2209 FDK:08G2211 FDK:08G2212 FDK:08G221 FDK:08G2214 FDK:08G2215 FDK:08G2216 FDK:08G2217 FDK:08G2219 FDK:08G2221 FDK:08G2222 FDK:08G222 FDK:08G2224 FDK:08G2225 Siemens FI /67
10 Siemens AG 2012 mensional drawings MAG 1100 F compact/remote 11 (5.16) 155 (6.10) 218 (8.58) 208 (8.19) 2 x M25 M20 (½"NPT) A1 11 (5.16) A2 B A B1 L D L mensions in mm (inch) Important note: For compact installation with MAG 6000 I/Ex - transmitter to be supported to avoid tension on the sensor part. Size L A ) A 1 B 2) B 1 D Weight 1) (Al 2 O ) PFA [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] Size L A A ) 1 B 2) B 1 D (Al 2 O ) PFA Weight 1) [lb] / ½ ½ ½ ) With transmitter MAG 5000 or MAG 6000 compact, weight is increased by approximately 0.8 kg (1.8 lb) With MAG 6000 I weight is increased with 5.5 kg ( 12.1 lbs) 2) 14.5 mm (0.571 ) shorter when the AISI terminal box is used (always Ex version) ) A 2 is mm (0.12 ) shorter than A 1 /68 Siemens FI
11 MAG 1100 F compact/separate build-in length A L Size A L 1) inch [mm] [mm] 10 / ½ ½ ½ ) The total build-in length L is independent of the adapter type selected. Siemens FI /69
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GHM Messtechnik GmbH Hans-Sachs-Str. 26 93128 Regenstauf Germany Fon +49 (0) 9402-9383 - 0 Fax +49 (0) 9402-9383 - 33 www.ghm-messtechnik.de info@ghm-messtechnik.de Magnetic Inductive Flow Characteristics
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