PARTS MANUAL VHP40RMH-OPEN VHP40RMH-CLOSED COMPRESSOR MODULE MODELS American Hydraulic Compressor 743 Horizon Ct., Suite 334 Grand Junction, CO 8506 www.am-hc.com Book: 2309740 (8-203) This manual contains important safety information. Do not destroy this manual. This manual must be available to the personnel who operate and maintain this machine.
2 TITLE TABLE OF CONTENTS Parts Manual PARTS LIST.......................................................... 7 PAGE General Arrangement...7 General Arrangement...8 Piping Assembly - Open Center...9 Piping Assembly - Open Center Motors...9 Piping Assembly - Open Center Manifolds... Piping Assembly - Closed Center Manifolds... 2 Piping Assembly - Closed Center... 3 Piping Assembly - Closed Center Motors... 3 Piping Assembly... 4 Piping Assembly... 5 Decal Location... 7 Decal Location... 7 Housing Assembly... 9 Housing Assembly... 9 Motor Assembly... 2 Motor Assembly... 2 0 - Gallon Reciever Tank Kit Piping... 23 0 - Gallon Reciever Tank Kit Piping... 24 22 - Gallon RecieverTank Kit Piping... 25 22 - Gallon RecieverTank Kit Piping... 26 Wiring Diagram... 27 3
4 Section A - Parts Ordering
GENERAL This publication, which contains an illustrated parts breakdown, has been prepared as an aid in locating those parts which may be required in the maintenance of the unit. Always insist on genuine American Hydraulic Compressor branded parts for your unit. American Hydraulic Compressor can bear no responsibility for injury or damages resulting directly from the use of non-approved repair parts. AMHC service facilities and Ingersoll Rand parts are available worldwide. Contact your local OEM or visit www.am-hc.com Special order parts may not be included in this manual. Contact the American Hydraulic Compressor Parts Department with the unit serial number for assistance with these special parts. Description The illustrated parts breakdown illustrates and lists the various assemblies, subassemblies and detailed parts which make up this particular machine. This covers the standard models and the more popular options that are available. In referring to the rear, the front or to either side of the unit, always consider the drawbar end of the unit as the front. Standing at the rear of the unit facing the drawbar (front) will determine the right and left sides. Fasteners Both SAE/inch and ISO/metric hardware have been used in the design and assembly of these units. In the disassembly and reassembly of parts, extreme care must be taken to avoid damaging threads by the use of wrong fasteners. How To Order Always specify the model and serial number of the unit. Specify the part number and description. Contact: Jim Phillis (970) 640-2904 or jphillis@fast-fusion.com or parts@am-hc.com
Parts List 6 2300666
General Arrangement 2309740_02_03/07_A 2300666 7
General Arrangement 2309740_03_03/07_A 8 2300666
Piping Assembly - Open Center Piping Assembly - Open Center Motors ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 2300666 9
2 3 3 4 95332599 3528545 2280889 95994307 0000076 22357222 Connector, Return Connector, Pressure/Inlet Hose, Assembly Elbow/ Cooler Inlet Elbow/ Cooler Outlet Cooler Union, Bulkhead, -2 Union, Bulkhead, -8-2 X 22 90 X.50Tube X.3 SAE VHP40 5 6 7 8 9 2 3 4 0000043 2279428 0000030 2279428 0000044 953655 35290352 35279876 2239339 Hose, Assembly Elbow Motor Elbow Hose, Assembly Hose, Assembly Elbow Elbow Hose assembly 8 X 25.00" Elbow Hyd VHP40 Open & Closed Elbow 8 X 6.00" SWL.25 Tube X.25 Bulkhead 90 X.25 X.25 SWL 90 X.25 Tube X.44 SAE 4 X 4" 0 2300666
Piping Assembly - Open Center Manifolds ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 2 3 4 000005 0000049 0000048 0000052 Flow Control Pressure relief Solenoid Assembly Coil Cartridge 2300666
Piping Assembly - Closed Center Manifolds COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 2 3 4 Flow Control Pressure relief Solenoid Assembly Coil Cartridge 5 0000050 Closed Center Conversion Open to Closed Conversion 2 2300666
Piping Assembly - Closed Center Piping Assembly - Closed Center Motors ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 2300666 3
2 3 95332599 3528545 2280889 95994307 Connector, Return Connector, Pressure/Inlet Hose, Assembly Elbow, Cooler Inlet Bulkhead -2 Bulkhead -8-2 X 22 90 X.50 Tube X.3 SAE x -8 3 0000076 Elbow, Cooler Outlet Elbow,.3 SAE x -2 4 5 6 7A 22357222 0000043 35294750 0000030 Cooler Hose, Assembly Elbow Motor VHP40 8 X 25.00" 90 X.75 Tube X.06 SAE Hyd VHP40 8 9 2 3 4 5 6 7 35286442 0000044 953655 35290352 2239339 35279876 3530506 35279876 9598429 Elbow Qty 2 Inlet & Outlet Hose, Assembly Conn Elbow Hose, Assembly Elbow Elbow Elbow Conn Piping Assembly 90 X.50 Tube X.88 SAE 8 X6" 90 X.50 Tube X.50 fem Tube SWL.25 Tube X.25 Bulkhead 90 X.25 Tube X.25 Tube SWL 4 X 4.00" 90 X.25 Tube X.44 SAE 90 X.75 Tube X.75 fem Tube SWL 90 X.25 Tube X.44 SAE.56 Tube X.25 Tube 4 2300666
2309740_08_08/08_B Piping Assembly ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 2300666 5
8 9 30 32 33 34 35 36 37 38 39 40 4 42 43 44 45 46 47 48 49 50 5 52 53 0000036 95330395 6545006 9592864 95944708 95944567 3274286 95380077 22392757 9592872 22222095 950300 0000023 95937439 2236572 9594092 35283472 35369354 3530960 35306687 000002 368926 22390934 95944567 56288764A Air Cleaner Pipe 3/4 NPT Airend, Bare Elbow, Street Tee Street Bushing, Reducer Valve, Safety Elbow, Reducing Street Hose Assy steel braided Elbow, Street Valve connector Tubing Bushing; Reducer Manifold, Discharge Bushing Reducer Connector Elbow Hose, -4 X 0 Elbow, -4X/4 Connector Gauge, Pressure Switch Nipple Switch, Pressure 2 2 4" Pipe 3/4 NPT TS0.50 fem NPT X.50 NPT.50 fem NPT X.50 NPT.50 NPT X.25 fem NPT 325 PSIG.50 NPT X.75 FNPT.75 fem NPT X.75 NPT.75 fem NPT X.0 NPT.25 Flare less Tube.25 NPT X.00 fem NPT.25 NPT X.50 FNPT.25 Tube X.25 NPT 90 X.25 NPT X.25 NPT -4 X 0-4 X /4 /4-/8 Temp 480 F (N-C).25 NPT X.50" Pressure, 75 PSI 6 2300666
Decal Location 2309740_020_08/08_B Decal Location ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 2300666 7
2 3 4 5 6 7 8 9 3 2226734 228235 22422620 22406235 22406243 4325037 54568779 54568787 0000000 54629902 000000 9378945 Decal Decal Decal Decal Decal - NLA Decal Decal Decal Decal Decal Decal Decal 4 Warning Hyd Motor Adaptor ISO Lift Point Hyd Supply Return Gen Data 40 Gen Data 30 Max Speed ISO Rotating Fan ISO Improper Operation AMHC ISO Horizontal 3-Part AMHC Oil Fill 8 2300666
Housing Assembly 2309740_022_03/09_C Housing Assembly ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 22357230 Fan Axial Motor 4 inch 2 2235949 Guard Fan 3 223609 Support, Motor 4 223666 Base 5 2236624 Panel Rear 6 2236657 Panel Top 7 2236673 Panel Left 8 223668 Panel Right 9 22383384 Panel Front (VHP40) 9B 2236640 Panel Front (VHP30) 2300666 9
0 2238484 Panel Access 2238492 Base Motor/Airend 3 3544344 Screw 8 Whiz Lock.38 X.00 Long Zinc Plated 4 3544492 Nut 4 Whiz Lock.25 Zinc 5 3545077 Nut 8 Whiz Lock.38 Zinc Plated 6 35273366 Nut 4 M0 7 35285543 Plug Hole.5 8 35603489 Washer 8 Flat.9 X.4 X.50 9 36523306 Serial Number Plate 20 36767440 Cover 2 Blind 2 2205475 Hour meter 22 23 24 25 26 27 28 29 368579 368926 36895746 95920674 9593486 95935037 967304 96738802 Mount Gauge Nutsert, Hex Screw, Cap Hex Head Screw, Hex Head Washer Screw, Hex Head Screw, Tapping 4 33 4 4 4 4 3 ISO Later Pressure 200 PSI M8 -.25, (4GA - 4GA).38 X.00 Long Zinc.25 X.00 Long Zinc Plane Type A Flat Narrow,.38 M0 X 60.0 Long M8 X 20.00 Long 20 2300666
Motor Assembly Motor Assembly ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES 2300666 2
2 2B 2C 3 4 5 6 7 0 2 3 4 5 6 7 8 9 20 6545006 0000030 000003.00 4654553 0000034 22435804 35273366 3688487 95934998 95935045 967097 967980 96735543 95330395 9594749 9595420 97334270 8558437 8558429 Bare Motor Manifold Manifold, Closed (Contact Factory) Sheave, Assembly Belt Nut, Hex Nut Screw, Hex Head Washer Washer Screw, Hex Head Screw, Hex Head Nut, Hex Nipple Plug Tee Sight glass Tube Assembly Tube Assembly 2 4 2 2 4 2 4 TS0 VHP 40 Open/Closed Open Center Closed Center V 2/32 X 47.00 M4-2 M0 M8 X 80.0 Long Zinc Plain Type A Flat Narrow,.3 Plain Type A Flat Narrow,.56 M0 X 30.0 Long M4 X 40.0 Long Course Thread M8 Standard.75 NPT X 4.00 Long Socket.75 NPT 50#.75 FNPT Oil NPT Intercooler Tube - Right Intercooler Tube - Left N/S N/S N/S N/S N/S 85582385 85582393 85588234 85588226 7206285 For Alternate Unit Configurations Kit Kit Kit Kit Valve 2 Valve/Gasket Ring/Gasket Bearing/Conn. Rod Overhaul Safety (80 PSI) 22 2300666
0 - Gallon Receiver Tank Kit Piping 2300666 23
0 - Gallon Receiver Tank Kit Piping ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Piping for Kit 36087344 22456222 Tank Air Receiver 0 Gallon 2 95937637 Elbow 90 X.75 Tube X.75 NPT 3 35283464 Elbow 90 X.25 NPT X.25 SAE 4 39588074 Valve, Pressure Relief 5 95954038 Plug.25 NPT 6 3530920 Elbow 90 X.50 Tube X.50 NPT 7 22459697 Hose.50 Tube X 6.0 ft. long 8 22459689 Swivel, Reusable.50 Tube 9 224557 Bracket, Tank Blowdown 0 9549969 Conn Bulkhead.50 NPT X.75 SAE 3558792 Valve Ball.50 NPT 2 3532299 Silencer Blowdown EPA 24 2300666
22 - Gallon Receiver Tank Kit Piping 2300666 25
22 - Gallon Receiver Tank Kit Piping ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES Piping for Kit 3608735 22473474 Tank Air Receiver 22 Gallon 2 95937637 Elbow 90 X.75 Tube X.75 NPT 3 9594749 Plug.75 Npt 4 35283464 Elbow 90 X.25 NPT X.25 SAE 5 39588074 Valve, Pressure Relief 6 95954038 Plug.25 NPT 7 3530920 Elbow 90 X.50 Tube X.50 NPT 8 22459697 Hose.50 Tube X 6.0 ft. long 9 22459689 Swivel Reuseable.50 Tube 0 224557 Bracket Tank Blowdown 9549969 Conn Bulkhead.50 NPT X.75 SAE 2 3558792 Valve Ball.50 NPT 3 3532299 Silencer Blowdown EPA 26 2300666
Wiring Diagram 2300666 27
A Air Cleaner.............................. 7 Airend Bare................................ 7 B Bare................................... 23 Base................................... 2 Belt.................................... 23 Bracket Tank Blowdown....................... 25 Bushing Reducer............................. 7 C Clamp Hose................................ 7 Conn...................., 3, 5, 7, 25, 27 Cooler............................, 3, 5 D Decal................................... 9 WORD INDEX Manifold Discharge............................ 7 Motor.........................., 3, 5, 23 Motor.............................. 23 Motor.............................. 23 Mount.................................. 2 N Nipple................................... 23 Nut Hex................................. 23 Nutsert Hex................................. 2 P Parts Ordering............................. 5 Piping for Kit 36087344..................... 25 Piping for Kit 3608735..................... 27 Plug Socket............................... 7 E Elbow Reducing Street....................... 7 Street............................... 7 F Fan.................................... 2 For Alternate Unit Configurations............. 23 G Gauge.................................. 2 Pressure............................. 7 H Hose Air Inlet.............................. 7 Assembly......................, 3, 5 Assy Steel Braided..................... 7 Hour meter............................... 2 I Ingersoll Rand Logo....................... 9 K Kit..................................... 23 M Manifold (Valve).......................... 3 R Reducer Hose................................ 7 Restriction Indicator............................. 7 S Screw Cap Hex Head........................ 2 Hex Head......................... 2, 23 Tapping.............................. 2 Serial Number Plate....................... 2 Sheave Assembly............................ 23 Sight glass............................... 23 Silencer.............................. 25, 27 Support Motor................................ 2 Switch.................................. 7 Swivel.................................. 27 Reusable............................ 25 Swoosh................................. 9 T Tank Air Receiver...................... 25, 27 Tee Street............................... 7 Tube 28 Parts Book
Pressure Feedback..................... 7 Tube Assembly........................... 23 Tubing.................................. 7 V Valve............................. 23, 25, 27 Check............................... 7 Pressure Relief..................... 25, 27 NUMERICAL INDEX Safety............................... 7 W Washer.............................. 2, 23 COMM.NO. PAGE COMM.NO. PAGE COMM.NO. PAGE Parts Book 29
6545006...7...23 2205475...2 2226734...9 227356...7 228235...9 22222095...7 2235724......5 22357222......3...5 22357230...2 2235949...2 223609...2 2236572...7 223666...2 2236624...2 2236640...2 2236657...2 2236673...2 223668...2 22369607......5...23 2236965......5...23 223765...23 22376032...23 2238750...7 22383384...2 2238484...2 2238492...2 22390934...7 22392757...7 22393367......5 22393375......5 22393383......3...5 2239339...3...5 22394746...7 22394753...7 22396865......5...23 22396873......5...23 22406235...9 22406243...9 2248453...7 Parts Book 22422620...9 22435804...23 224557...25...27 22456222...25 22459689...25...27 22459697...25...27 22473474...27 2273648...9 22937783...9 2334455...3...23 24909244...7 3274286...7 3532299...25...27 3544344...2 3544492...2 3545077...2 3522662...7 35273366...2...23 3527980...3 35279876......3...5 35283464...25...27 35283472...7 3528545......3...5 35285543...2 35286442......3...5 352879......3...5 3528866...3 35294750......5 3530506...5 3530920...25...27 35356484...7 35369354...7 35370386...7 3558792...25...27 35603489...2 36523306...2 36767440...2 368579...2 3688487...23 368926...7...2 36895746...2 3924722...7 397962......3...5 39588074...25...27 4325037...9 46493060...3 46496659...3 46496667...3 46496675...3 46496683...3 54568779...9 54568787...9 5462776...9 54629902...9 54640024...9 56288764...7 7206285...23 8558429...23 8558437...23 85582385...23 85582393...23 85588226...23 85588234...23 9378945...9 950300...7 9549969...25...27 952353...7 95330395...23 953655......3...5 95380077...7 95920674...2 9592864...7 9592872...7 9592880...7 95928230...7 9593486...2 95934998...23 95935037...2 95935045...23 95935599...7 95937439...7 95937637...25...27 95938049......5 9594092...7 95944567...7
95944708...7 95946059...7 959467...7 9594749...23...27 959544...7 95954038...25...27 9595420...23 9595428...7 9598429...3...5 95985933...5 967097...23 967980...23 967304...2 96735543...23 96738802...2 97334270...23 Parts Book 3
American Hydraulic Compressor 743 Horizon Ct., Suite 334 Grand Junction, CO 8506 www.am-hc.com 203 American Hydraulic Compressor. Printed in the USA