Bolting Solutions. A complete range of professional hydraulic and mechanical tools for bolting applications

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Bolting Solutions A complete range of professional hydraulic and mechanical tools for bolting applications

Enerpac Bolting Tools Hydraulic Technology Worldwide ENERPAC offers a comprehensive range of bolting tools suited to a wide variety of industries and applications. Rigid steel and lightweight aluminium hydraulic torque wrenches and torque wrench pumps, nut splitters, flange spreaders and alignment tools Enerpac has the professional tools to complete your most difficult bolting jobs with the degree of safety and accuracy demanded in today s work environment. Index Page(s) Page(s) Page(s) A AM.................. 6 ATM................ 7 C CC........... 24-25 CH................ 14 E E.................. 8-9 F FS................... 5 FSB................ 6 FSH................ 6 FSM................ 6 H HR........... 24-25 HXD......... 22-25 I IN............ 24-25 N NC.................. 4 P P............. 4, 5, 6 PAT................ 5 PME.............. 28 PMU............. 28 PTA.............. 38 PTE............... 29 R RAH......... 16-17 S S.............. 10-13 SB.................. 6 SBZ......... 32, 36 SDA......... 12-13 SRA......... 12-13 STF............. 5, 6 STN................ 4 SQD......... 14-17 T THC.............. 27 THQ.............. 27 TW.................. 7 V VRC.............. 36 W W............. 18-21 Z ZA........... 34-37 ZHE.............. 32 ZTM........ 32, 36 ZU........... 30-33 00 25A.......... 16-17 50A.......... 16-17 75A.......... 16-17 100A........ 16-17 270A........ 16-17 2

Bolting Tools & Pumps Section Overview Capacity ton (kn) Tool type and functions Page 5-90 (45-801) Hydraulic Nut Splitters Nut Splitter-Pump Sets NC STN 4 5-10 (45-101) 8-14 (72-125) Hydraulic Flange Spreaders Wedge Spreaders FS FSH FSM 5 6 0,3-5,0 (3-45) Flange Alignment Tools Mechanical & hydraulic ATM 7 1015-10.845 Nm 750-8000 Ft.lbs Manual Torque Multipliers E 8 1898-34.079 Nm 1400-25.140 Ft.lbs Square Drive Torque Wrenches Rigid steel design & maximum versatility S 10 2350-27.000 Nm 1735-19.875 Ft.lbs Square Drive Torque Wrenches Lightweight aluminium power wrench SQD 14 2712-20.337 Nm 2000-15.000 Ft.lbs Torque Wrenches Rigid steel design & low profile W 18 3290-24.210 Nm 2425-17.860 Ft.lbs Cassette Torque Wrenches Lightweight aluminium & low profile HXD, CC 22 Torque Wrench Pumps Power Source Hydraulic Torque Wrench Pumps Maximum Reservoir Oil Flow at maximum pressure Power Consumption Selection Matrix Pump 26 Compact Economy Portable 3,0 (litres) 0,34 (l/min) 0,37 (kw) PME PMU 28 Electric Submerged motor Portable 3,8 (litres) 0,70 (l/min) 1,80 (kw) PTE 29 Z-Class innovation Tough, dependable, innovative 8,0 (litres) 0,90 (l/min) 1,25 (kw) ZU4T 30 Air Driven Z-Class innovation The ATEX 95 Certified Air Pumps Portable 8,0 (litres) 8,0 (litres) 0,90 (l/min) 0,33 (l/min) 2840 (l/min air) 1130 (l/min air) ZA4T PTA 34 38 www.enerpac.com 3

Hydraulic Nut Splitters Shown from left to right: NC-3241, NC-1319, NC-1924 NC, STN Hydraulic Technology Worldwide Capacity: 5-90 ton Bolt Range: M6 - M48 Maximum Operating Pressure: 700 bar Tool and Pump Sets Hydraulic Nut Splitters are available as sets (pump, tool, gauge, gauge adaptor, couplers and hose) for your ordering convenience. Compact and ergonomic design, easy to use Unique angled head design Single-acting, spring return cylinder Heavy duty chisels can be reground Nut Splitter nr. NC-1924 NC-2432 NC-3241 Handpump nr. P-392 P-392 P-392 Set STN-1924H STN-2432H STN-3241H Applications include service trucks, piping industry, tank cleaning, petrochemical, steel construction, mining, etc. A C 3/8"-18NPTF Easily removing rusty nuts during railroad construction is just one of many application examples for the Enerpac Nut Splitter. H D F B Nut Splitters include a spare chisel, a spare set screw and the wrench used to secure the chisel. A CR-400 coupler is standard. Bolt Range M6-M12 M12-M16 M16-M22 M22-M27 M27-M33 M33-M39 M39-M48 Nut Range 10-19 19-24 24-32 32-41 41-50 50-60 60-75 Capacity ton 5 10 15 20 35 50 90 Oil Capacity (cm 3 ) 15 20 60 80 155 240 492 NC-1319 NC-1924* NC-2432* NC-3241* NC-4150 NC-5060 NC-6075 A 40 54 64 75 94 106 156 B 170 191 222 244 288 318 393 Dimensions C 7 10 13 17 21 23 26 D 19 26 29 36 45 54 72 F 28 40 51 66 74 90 110 H 48 62 72 88 105 128 181 (kg) 1,2 2,0 3,0 4,4 8,2 11,8 34,1 Replacement Chisel NCB-1319 NCB-1924 NCB-2432 NCB-3241 NCB-4150 NCB-5060 NCB-6075 4 * Available as Tool-Pump Set, see note on this page. Ordering Notes: Maximum allowable hardness to split is HRc-44. Not to be used on square nuts.

Hydraulic Flange Spreaders Shown: FS-56 FS, STF Capacity: 5-10 ton Spread: 70-216 mm Maximum Operating Pressure: 700 bar Tool and Pump Sets Both Flange Spreaders are available as sets (pump, tool, gauge, gauge adaptor, couplers and hose) for your ordering convenience. Lightweight, ergonomic design for ease of use Adjustable jaw widths from 70 mm to 216 mm for a wide range of applications Single-acting, spring return RC- cylinders for fast trouble-free operation. A B Spreader nr. FS-56 FS-109 FS-109 Pump nr. P-392 P-392 PATG-1102N Set STF-56H STF-109H STF-109A Wedge Spreaders Friction-free, smooth and parallel wedge movement with unique interlock wedge design. Eliminates flange damage and risk of spreading arm failure. Flange Spreader Matching Chart 6 ASA Rating (bar) FS-56 Pipe FS-109 F J C I H E D 10 20 27 35 62 103 172 127-508 63-355 63-304 63-254 12-152 12-88 12-63 558-1066 406-711 355-609 304-508 203-406 101-203 76-101 Maximum Flange Thickness Stud Standard Wedge Capacity ton Stroke Oil Capacity (cm 3 ) Dimensions C A B Min. Max. D E F H I J (kg) 2 x 57 2 x 92 19-28 31-41 3-28 3-28 5 10 38 54 24,6 78,7 FS-56* FS-109* 76 108 209 279 70 104 155 216 32 50 196 152 88 114 25 38 206 273 19 31 11,5 18,1 * Available as Tool-Pump Set, see note on this page. www.enerpac.com 5

Hydraulic and mechanical Wedge Spreaders Hydraulic Technology Worldwide FSH-14 and FSM-8 with safety blocks SB-1 FSH, FSM, STF Tip Clearance / Maximum Spread 1) : 6 mm / 81 mm Maximum Spread Force: 8-14 ton Maximum Operating Pressure: 700 bar (FSH-14) Stepped Blocks FSB-1 Use stepped blocks to increase wedge opening upto 81 mm. Fits both FSH-14 and FSM-8. For maintenance, commissioning, shutdowns, testing and valve change outs No need for hammers, chisels, slings or chainblocks Integrated wedge concept: Friction-free, smooth and parallel wedge movement eliminates flange damage and risk of spreading arm failure Unique interlocking wedge design - no first step bending and risk of slipping out of joint Requires very small access gap of only 6 mm Stepped spreader arm design - each step can spread under full load Few moving parts mean durability and low maintenance Safety block SB-1 and ratchet spanner SW-22 included with FSM-8 mechanical wedge spreader Safety block SB-1 and Enerpac RC-102 single-acting cylinder included with FSH-14 hydraulic wedge spreader. Split-Flow Manifolds For simultaneously and even spreading of flange joints, 180 apart with FSH-14. See the Enerpac E325e catalogue for AM- Manifolds. Spreader nr. Tool and Pump Sets The hydraulic flange spreader is available as set (pump, tool, gauge, gauge adaptor, couplers and hose) for your ordering convenience. Handpump nr. Set FSH-14 P-392 STF-14H Two FSH-14 spreaders used simultaneously with Enerpac handpump, hoses and AM-21 split-flow manifold. closed opened closed opened 310 22 SW-22 15 290 100 328 28 38 48 58 78 20 15 290 275 FSB-1 66 FSH-14 31 6 31 61 34 SB-1 66 6 31 FSM-8 31 61 34 25 6 25 Maximum Spreading Force ton (kn) Tip Clearance Maximum Spread 1) Spreader Type Oil Capacity (cm 3 ) (kg) 14 (125) 8 (72) FSH-14* FSM-8 6 6 81 81 Hydraulic Mechanical 78 7,1 6,5 6 1) Using stepped blocks FSB-1 * Available as pump-tool set, see note on this page.

Hydraulic and Mechanical General Flange Purpose Alignment Cylinders Tools From left to right: ATM-3, ATM-1, ATM-5 (shown without pump and hose) ATM Minimum Bolt Hole : 17 mm 11 /16 Flange Wall Thickness: 17-203 mm 11 /16-8 Maximum Lifting Force: 0,3-5 ton Adjustable reach on ATM-3 The highly adjustable reach of the wing, the reversable lift hook and manual torque wrench TW-22 allow precise alignment. Rectifies twist and rotational misalignment without additional stress in pipe lines For most commonly used ANSI, API, BS and DIN flanges No slings, hooks, or lifting gear. Extremely safe, high precision ATM-1 supplied with three bushings for different bolt hole sizes. Can be used in reversed position ATM-3 fits on the following flanges: Ring Type Joints: flange wall thickness min 30 - max 100mm Gasket Type Joints: flange wall thickness min 25 - max 115mm ATM-5 Fits when flange joint is: between 93-228 mm [3.75-9 inch] apart and bolt hole size 31,5 mm [1.25 inch] or greater Can be installed and used in any position and any location Stays stable in position under full load. 81 57 ATM-5 including hydraulics Including 700 bar hydraulics: RC-53 single-acting cylinder, P-142 two-speed hand pump and 1,8 meters long safety hose (HC-7206C). 30 90 ø17,0 ø 21,3 480 ø 27,4 ø 24,4 ATM-1 101 The Enerpac ATM-3 used to align a large ANSI flange. TW-22 22 480 368 380 660 526. 145 30 150 45...... 230 340 307 270 32 102 76 240 106 310 130 ATM-3 ATM-5 www.enerpac.com Maximum Lifting Force ton (kn) 0,3 (3) 3,0 (27) 5,0 (45) ATM-1 ATM-3 ATM-5 * Bolt Hole Range 17-27,2 25-54 31,5 (inch) 11 /16-1 1 /8 1-2 1 /8 1 1 /4 * At 700 bar maximum operating pressure. ATM-5 weight including hydraulic cylinder. Total set weight 28,2 kg. Flange Wall Thickness 17-50 30-115 80-203 (inch) 11 /16-2 1 3 /16-4 1 /2 3 1 /8-8 (kg) 2,0 9,7 16,2 7

E-, Manual Torque Multipliers Hydraulic Technology Worldwide Shown from left to right: E291, E393, E494 Accurate, Efficient Torque Multiplication When accurate make-up or break-out of stubborn fasteners requires high torque Typical Torque Multiplier Applications High-efficiency planetary gear sets achieve high output torque from low input torque Operator protected by anti-backlash device Torque multiplier accuracy ± 5% Reversible, tighten or loosen bolts Reaction bar or reaction plate style Angle-of-turn protractor standard on E300 serie models Reaction plate models offer increased versatility with reaction point locations E300 and E400 series have replaceable shear drives, providing overload protection of internal power train One replacement shear drive is included with each E300 and E400 series models. Locomotives Power plants Pulp and paper mills Refineries Chemical plants Mining and construction Off-road equipment Shipyards Cranes. Select the right torque Allow 2x tightening torque to break out bolts. Rusted, corroded nuts and bolts may require two times the original torque to break loose. SELECTION CHART Torque Multiplier Type Output Torque Capacity 26 (Nm) (Ft.lbs) Enerpac Reaction Bar Torque Multiplier E393 used to manually torque bolts up to 4300 Nm. Reaction Bar Multiplier Reaction Plate Multiplier 1015 1355 1625 2980 4340 2980 4340 6780 10845 750 1000 1200 2200 3200 2200 3200 5000 8000 E290PLUS E291 E391 E392 E393 E492 E493 E494 E495 8

Manual Torque Multipliers Manual Torque Multipliers Enerpac manual torque multipliers provide efficient torque multiplication in wide clearance applications and when external power sources are not available. Manual torque multipliers are used in most industrial, construction, and equipment maintenance applications. Hydraulic torque wrenches are better suited for tight tolerance, flange and repetitious bolting applications. S1 Selector Pawl s with anti-backlash protection have directional selector pawls. Set the pawl for clockwise or counter-clockwise rotation. Shearable Square Drive Provides overload protection on E300- and E400-series multiplier's power train by shearing at 103-110% of rated capacity. Internal shear pin prevents tool from falling off bolt. Use Reaction Bar s: where space is limited, where multiple reaction points are available, when portability is desirable. Use Reaction Plate s: above 4300 Nm output torque, on flanges and applications where neighboring bolt or nut is available to react against, when extreme reaction forces are generated. Angle-of-Turn Protractor E391, E392 and E393 models include an angle-of-turn protractor (scale) to tighten fasteners using a "torque turn" method. Allows accurate measuring a specific number of degrees of rotation. S1 E Maximum Output Torque: 1015-10.845 Nm Torque Ratio: 3,3:1-52:1 Multiplier Accuracy: ±5 % CAUTION! Never use impact air tools for power driving torque multipliers. Torque multiplier drivetrain damage will occur. MTW300 Manual Wrench With 300 Nm max. output is recommended to drive these E- multipliers. H H S2 L D Reaction Bar Type 1) S2 L D L1 L2 Reaction Plate Type 1) R Hydraulic Torque Wrenches Enerpac offers a complete range of square drive and hexagon cassette torque wrenches. 3 Input Torque 2) (Nm) 308 411 271 219 234 219 234 256 208 (Ft.lbs) 227 303 200 162 173 162 173 189 154 Torque Ratio 3,3 : 1 3,3 : 1 6 : 1 13,6 : 1 18,5 : 1 13,6 : 1 18,5 : 1 26,5 : 1 52 : 1 Input Female Square Drive S1 (inch) 1 /2 1 /2 1 /2 1 /2 1 /2 1 /2 1 /2 1 /2 1 /2 S2 (inch) 3 /4 3 /4 3 /4 1 1 1 1 1 1 /2 1 1 /2 Output Male Square Drive Replaceable Shear Drive Nr. E391SDK E392SDK E393SDK E392SDK E393SDK E494SDK E495SDK No No Yes Yes Yes Yes Yes Yes Yes Overload protection Anti- Backlash No No No Yes Yes Yes Yes Yes Yes 1) E200 and E400-series do not have an Angle-of-Turn Protractor (scale). 2) User must verify manual torque wrench accuracy prior to use to insure accurate final output torque. www.enerpac.com D 71 71 100 103 103 124 124 143 148 H 84 84 102 146 165 140 163 222 273 Dimensions L 218 442 498 498 498 356 356 378 386 L1 L2 R 140 140 178 178 124 124 89 89 32 32 42 48 (kg) 1,8 2,5 4,1 6,9 8,3 7,8 8,8 15,4 22,8 E290PLUS E291 E391 E392 E393 E492 E493 E494 E495 9

Square Drive Hydraulic Torque Wrenches From left to right: S3000, S6000, S1500 Hydraulic Technology Worldwide Rigid Steel Design The Professional Square Drive Solution S-, Square Drive Wrenches This product range has been designed using state-of-the-art CAD techniques to bring you the most advanced square drive torque wrench on the market. Simplicity 360 click-on, multi-position reaction arm Push button square drive release for quickly reversing the square drive for tightening or loosening Fine tooth ratchet prevents tool lock-on Single 360 hydraulic swivel manifold, complete with screw lock couplings, increases wrench and hose manoeuverability. Design Compact, high strength uni-body construction for a small operating radius Robust design with minimal parts enables easy on-site maintenance without special tools Lightweight, ergonomic design for easy handling and an easy fit, even in applications where access is limited Optimised strength-to-weight ratio Fast operation due to the large nut rotation per wrench cycle (35 degree rotation angle) and rapid return stroke. Reliability All wrenches are nickel-plated for excellent corrosion protection and improved durability in harsh environments. Accuracy Constant torque output provides high accuracy across the full stroke Uni-body construction ensures accuracy by reducing internal deflections. To ensure that the tools you buy meet our own exacting requirements, during the design process every prototype was put through finite element stress analysis, photo-elastic modelling, rigorous cyclic testing and strain gauging. Special design service Should you have an application where it is not possible to use the standard range of tools, then we invite you to draw on our extensive experience in providing tailor-made solutions to problems involving bolted joints. Optional Direct Allen-key Drives Expanded versatility with a wide range of metric and imperial Allen-key drives for hexagon socket head cap screws. Torque Wrench Hoses Use Enerpac THQ-700 torque wrench hoses with S- torque wrenches to ensure the integrity of your hydraulic system. 6 m long, 2 hoses 12 m long, 2 hoses THQ-706T THQ-712T 12 10

Double-acting Square Drive Hydraulic Torque Wrenches S-series Wrench with Standard Reaction Arm and Standard Square Drive Use only Heavy Duty Impact Sockets for power driven torquing equipment, according to ISO2725 and ISO1174; DIN 3129 and DIN 3121 or ASME-B107.2/1995. S Optional Direct Allen Key Drive, see page 12 Maximum Torque at 700 bar/10.000 psi: 34.079 Nm / 25.140 Ft.lbs Torque Range (Nm) TORQUE WRENCH SELECTION (based on socket size range) 7 /8 1 5 /8 2 35.000 3 /8 3 1 /8 3 7 /8 4 3 /4 6 1 /8 10 25.830 1 7 /8 S25000 30.000 25.000 20.000 15.000 10.000 5000 S3000 S11000 S6000 Socket Range (inch) S1500 20 40 50 60 80 100 120 155 255 Socket Range 22.140 18.450 14.760 11.070 7380 3690 Torque Range (Ft.lbs) Square Drive Range: 3 /4-2 1 /2 inch Nose Radius: 25,0-63,5 mm Maximum Operating Pressure: 700 bar / 10.000 psi Torque Wrench Pump Selection Matrix For optimum speed and performance see the torque wrench and pump matrix. 26 E A B C D F G H The rigid steel design of S- torque wrenches guarantee durability, reliability and safety. These wrenches can be powered by the portable ZU4T- pumps. Typical Socket Range (inch) Square Drive Nr. (included with wrench) Maximum Torque 1) at 700 bar Torque Wrench Nr. Dimensions (inch) (Nm) (Ft.lbs) A B C D E F G H (kg) 15-50 20-100 41-155 41-155 60-255 5/8-1 7/8 7/8-3 7/8 1 5/8-6 1/4 1 5/8-6 1/4 2 3/8-10 3/4 1 1 1/2 1 1/2 2 1/2 SD15-012 SD30-100 SD60-108 SD110-108 SD250-208 1898 4339 8144 14.914 34.079 1400 3200 6010 11.000 25.140 1) Determine maximum torque according to the bolt (nut) size and grade. S1500 S3000 S6000 S11000 S25000 39 48 57 71 87 63 77 90 111 143 110 134 179 196 244 95 126 162 185 240 136 172 201 226 292 25,0 33,0 42,0 49,5 63,5 69 90 112 132 182 119 159 187 227 292 2,7 5,0 8,5 15,0 31,0 www.enerpac.com 11

SDA-, Allen-Key Drives Metric Hydraulic Technology Worldwide Optional Allen-Key Drives and Reaction Arm The SRA- Reaction Arm for Allen- Key drives must be used instead of standard reaction arm for square drives. For S SELECTION CHART TORQUE WRENCH S1500 (1898 Nm) S3000 (4339 Nm) S6000 (8144 Nm) S11000 (14.911 Nm) S25000 (34.079 Nm) 14 17 19 22 24 17 19 22 24 27 30 32 17 19 22 24 27 30 32 30 32 36 41 46 36 41 46 50 55 60 65 70 75 85 OPTIONAL ALLEN-KEY DRIVES, METRIC Maximum Torque 1) (Nm) 644 1152 1606 1897 1897 1152 1606 2486 3232 4336 4336 4336 1152 1606 2486 3232 4600 6308 7656 6308 7656 10.894 14.905 14.905 10.894 16.098 22.730 29.194 34.079 34.079 34.079 34.079 34.079 34.079 SDA15-14 SDA15-17 SDA15-19 SDA15-22 SDA15-24 SDA30-17 SDA30-19 SDA30-22 SDA30-24 SDA30-27 SDA30-30 SDA30-32 SDA60-17 SDA60-19 SDA60-22 SDA60-24 SDA60-27 SDA60-30 SDA60-32 SDA110-30 SDA110-32 SDA110-36 SDA110-41 SDA110-46 SDA250-36 SDA250-41 SDA250-46 SDA250-50 SDA250-55 SDA250-60 SDA250-65 SDA250-70 SDA250-75 SDA250-85 Dimension B1 66 68 70 73 74 77 79 82 84 85 87 88 86 88 91 93 94 96 97 112 114 117 121 127 140 144 148 151 154 158 161 164 168 175 1) Determine maximum torque according to the bolt size and grade. SHORT REACTION ARM FOR ALLEN DRIVES SRA15 SRA30 SRA60 B1 C1 H1 Dimensions C1 H1 67,5 65 80,0 74 91,5 89 SRA110 127,5 106 SRA250 158,5 135 Maximum Torque at 700 bar: 34.079 Nm Allen Drive: 14-85 mm Select the Right Torque Choose your Enerpac Torque Wrench using the untightening rule of thumb: Loosening torque equals about 250% of tightening torque. Wedge Spreaders Friction-free, smooth and parallel wedge movement with unique interlock wedge design. Eliminates flange damage and risk of spreading arm failure. ATM- Alignment Tools Rectifies twist and rotational misalignment without additional stress in pipelines. 26 6 7 12

SDA-, Allen-Key Drives Imperial Optional Allen-Key Drives and Reaction Arm The SRA- Reaction Arm for Allen- Key drives must be used instead of standard reaction arm for square drives. For S SELECTION CHART TORQUE WRENCH S1500 (1898 Nm) S3000 (4339 Nm) S6000 (8144 Nm) S11000 (14.911 Nm) www.enerpac.com OPTIONAL ALLEN-KEY DRIVES, IMPERIAL (inch) 1 /2 5 /8 3 /4 7 /8 1 5 /8 3 /4 7 /8 1 1 1 /8 1 1 /4 5 /8 3 /4 7 /8 1 1 1 /8 1 1 /4 1 1 /4 1 3 /8 1 1 /2 1 5 /8 1 3 /4 Maximum Torque 1) (Nm) 481 935 1619 1897 1897 935 1619 2568 3828 5454 7480 935 1619 2568 3828 5454 7480 7480 9953 12.920 14.905 14.905 SDA15-008 SDA15-010 SDA15-012 SDA15-014 SDA15-100 SDA30-010 SDA30-012 SDA30-014 SDA30-100 SDA30-102 SDA30-104 SDA60-010 SDA60-012 SDA60-014 SDA60-100 SDA60-102 SDA60-104 SDA110-104 SDA110-106 SDA110-108 SDA110-110 SDA110-112 Dimension B1 66 67 71 74 77 77 80 83 86 88 89 85 89 92 95 97 98 115 117 118 122 125 SHORT REACTION ARM FOR ALLEN DRIVES SRA15 SRA30 SRA60 B1 C1 H1 Dimensions C1 H1 67,5 65 80,0 74 91,5 89 SRA110 127,5 106 1 1 /2 12.920 SDA250-108 141 1 5 /8 16.423 SDA250-110 145 1 3 /4 20.508 SDA250-112 148 1 7 /8 25.230 SDA250-114 149 S25000 2 30.617 SDA250-200 151 (34.079 Nm) 2 1 /4 34.079 SDA250-204 154 SRA250 158,5 135 1) Determine maximum torque according to the bolt size and grade. Maximum Torque at 700 bar/10.000 psi: 34.079 Nm / 25.140 Ft.lbs Allen Drive: 1/2-21/4 inch Nut Splitters Remove rusted or corroded nuts easily with Enerpac Nut Splitters. Capacities up to 75 mm hexagon nut. Torque Wrench Pump Selection Matrix For optimum speed and performance see the torque wrench and pump matrix. Bolt and Nut s See the table for hexagon sizes of bolts, nuts and related thread diameters. 4 26 39 13

SQD-, Square Drive Torque Wrenches Hydraulic Technology Worldwide Shown: SQD-100-I Aluminium High Power Wrenches for Sockets or Allen-Keys positions. Swivel Hose Connection All Enerpac torque wrenches feature lock-ring couplers with a 360 swivel connection to allow easy access in all Very high torque-to-weight ratio High speed, double-acting operation High degree of rotation angle for increased productivity Never-jam mechanism High repeatability, with accuracy ± 3% Slim nose radius and 360 swivel hose connection allow easier positioning in confined areas Few moving parts means durability and low maintenance Push-button drive release; no tools needed to reverse square or Allen-key drives for tightening or loosening Lock-ring couplers are standard Fully corrosion resistant material Storage case (included) protects from damage, water and dirt Select the Right Torque Choose your Enerpac Torque Wrench using the untightening rule of thumb: Loosening torque equals about 250% of tightening torque. Optional Allen-Key Drives Expanded versatility with a wide range of metric and imperial Allen-key drives for hexagon socket head cap screws. 26 16 Carrying Handle CH-100 For easy transport to distant jobs. Makes handling and positioning easier, reduces operator fatique. Optional for SQD-75-I to SQD-160-I, standard on the SQD-270-I. Easy and reliable service in the field using Enerpac SQD-series torque wrenches powered by the portable PTE-3404W electric torque wrench pump. 14

Double-Acting Square Drive Torque Wrenches SQD Torque Range (Nm) 27.500 25.000 20.000 15.000 10.000 5000 7 /8 1 5 /8 2 3 /8 3 1 /8 3 7 /8 4 3 /4 6 1 /8 10 20.295 1 7 /8 SQD-270-I 18.450 SQD-25-I SQD-100-I SQD-75-I SQD-50-I SQD-160-I All torque wrenches come standard with swivel connection, lock-ring couplers, square drive and reaction arm for square drive. TORQUE WRENCH SELECTION (based on socket size range) Socket Range (inch) 20 40 50 60 80 100 120 155 255 Socket Range G 14.760 11.070 7380 3690 Torque Range (Ft.lbs) Maximum Torque: 27.000 Nm Square Drive Range: 3 /4-2 1 /2 inch Maximum Operating Pressure: 800 bar Use only Heavy Duty Impact Sockets for power driven torquing equipment, according to ISO 2725 and ISO 1174; DIN 3129 and DIN 3121 or ASME-B107.2/1995. Torque Wrench Pumps and Hoses Enerpac system matched air and electric torque wrench pumps provide control to operate hydraulic torque wrenches. H 26 M J A E B D N L C K Bolt and Nut s See the table for hexagon sizes of bolts, nuts and related thread diameters. 39 Typical Socket Range 1) J (inch) Square Drive Nr. (square drive included with wrench) Maximum Torque 2) at 800 bar Torque Wrench Nr. Dimensions 3) (inch) (Nm) (Ft.lbs) A B C D E G H K L M N (kg) 15-50 20-100 30-110 40-120 60-155 80-255 11 /16-1 7 /8 3 /4 7 /8-3 7 /8 1 1 1 /8-4 3 /8 1 1 /2 1 5 /8-4 3 /4 1 1 /2 2 3 /8-6 1 /8 1 1 /2 3 1 /8-10 2 1 /2 25S-075 50S-100 75S-150 100S-150 160S-150 270S-250 2350 4800 7560 10.000 16.000 27.000 1735 3550 5570 7360 11.835 19.875 SQD-25-I SQD-50-I SQD-75-I SQD-100-I SQD-160-I SQD-270-I 1) Contact ENERPAC for socket specifications. 2) Determine maximum torque according to the bolt (nut) size and grade. www.enerpac.com 167 204 226 253 272 342 72 92 107 115 134 164 53 68 76 84 100 119 24 31 36 39 48 59 108 135 153 164 178 218 95 115 122 130 150 200 35 35 35 35 50 50 6 15 12 13 11 18 28 33 43 39 45 76 27 34 39 43 54 63 36 52 64 68 81 99 2,5 4,3 6,7 8,0 12,0 24,5 3) including reaction arm and square drive. 15

SQD-, Metric Allen-Key Drives Hydraulic Technology Worldwide SELECTION CHART TORQUE WRENCH OPTIONAL ALLEN-KEY DRIVES, METRIC REACTION ARM FOR ALLEN KEY DRIVE For SQD SQD-25-I (2350 Nm) SQD-50-I (4800 Nm) SQD-75-I (7560 Nm) SQD-100-I (10.000 Nm) 14 17 19 22 24 17 19 22 24 27 30 32 17 19 22 24 27 30 32 22 24 27 30 32 36 Maximum Torque 1) (Nm) 750 1300 1800 2350 2350 1300 1800 2800 3500 4800 4800 4800 1300 1800 2800 3500 5000 7000 7560 2800 3500 5000 7000 8500 10.000 25A-14 25A-17 25A-19 25A-22 25A-24 50A-17 50A-19 50A-22 50A-24 50A-27 50A-30 50A-32 75A-17 75A-19 75A-22 75A-24 75A-27 75A-30 75A-32 100A-22 100A-24 100A-27 100A-30 100A-32 100A-36 RAH-25 RAH-50 RAH-75 RAH-100 Maximum Torque at 800 bar: 27.000 Nm Allen-Key Drive Range: 14-70 mm Optional Allen-key Drives and Reaction Arm The RAH-Reaction Arm for allen-key drives must be used instead of reaction arm for square drives. Torque Wrench Pumps and Hoses Enerpac system matched air and electric torque wrench pumps provide control to operate hydraulic torque wrenches. 26 Flange Spreaders Separates pipe flanges with ease, enabling efficient maintenance tasks. 5 SQD-160-I (16.000 Nm) 30 32 36 41 46 7000 8500 12.000 16.000 16.000 160A-30 160A-32 160A-36 160A-41 160A-46 RAH-160 SQD-50-I with 50A-22 Allen-key drive with RAH-50 Reaction Arm for Allen-key drives. SQD-270-I (27.000 Nm) 36 41 46 50 55 60 65 70 12.000 18.000 25.000 27.000 27.000 27.000 27.000 27.000 270A-36 270A-41 270A-46 270A-50 270A-55 270A-60 270A-65 270A-70 RAH-270 1) Determine maximum torque according to the bolt 16 size and grade.

SQD-, Imperial Allen-Key Drives SELECTION CHART TORQUE WRENCH OPTIONAL ALLEN-KEY DRIVES, IMPERIAL REACTION ARM FOR ALLEN KEY DRIVE For SQD SQD-25-I (2350 Nm) SQD-50-I (4800 Nm) SQD-75-I (7560 Nm) SQD-100-I (10.000 Nm) SQD-160-I (16.000 Nm) SQD-270-I (27.000 Nm) www.enerpac.com (inch) 1 /2 5 /8 3 /4 7 /8 1 5 /8 3 /4 7 /8 1 1 1 /8 1 1 /4 5 /8 3 /4 7 /8 1 1 1 /8 1 1 /4 7 /8 1 1 1 /8 1 1 /4 1 3 /8 1 1 /2 1 1 /4 1 3 /8 1 1 /2 1 5 /8 1 3 /4 1 1 /2 1 5 /8 1 3 /4 1 7 /8 2 2 1 /4 Maximum Torque 1) (Nm) 530 1000 1800 2350 2350 1000 1800 2800 4200 4800 4800 1000 1800 2800 4200 5900 7560 2800 4200 5900 8500 10.000 10.000 8500 10.500 14.000 16.000 16.000 14.000 18.000 22.000 27.000 27.000 27.000 25A-050 25A-063 25A-075 25A-088 25A-100 50A-063 50A-075 50A-088 50A-100 50A-113 50A-125 75A-063 75A-075 75A-088 75A-100 75A-113 75A-125 100A-088 100A-100 100A-113 100A-125 100A-138 100A-150 160A-125 160A-138 160A-150 160A-163 160A-175 270A-150 270A-163 270A-175 270A-188 270A-200 270A-225 RAH-25 RAH-50 RAH-75 RAH-100 RAH-160 RAH-270 1) Determine maximum torque according to the bolt size and grade. Maximum Torque at 800 bar/ 11.600 psi: 27.000 Nm / 19.875 Ft.Ibs Allen-Key Drive Range: 1/2-21/4 inch Select the Right Torque Choose your Enerpac Torque Wrench using the untightening rule of thumb: Loosening torque equals about 250% of tightening torque. Nut Splitters Remove rusted or corroded nuts easily with Enerpac Nut Splitters. Capacities up to 75 mm hexagon nut. Bolt and Nut s See the table for hexagon sizes of bolts, nuts and related thread diameters. 39 SQD-100-I with RAH-100 Reaction Arm and Allen-key drive used for loosening hexagon socket head cap screws. 26 4 17

W-, Low Profile Wrenches Hydraulic Technology Worldwide Shown: Drive units with interchangeable cassettes Rigid Steel Design The Professional Low Profile Solution W-, Low Profile Torque Wrenches This product range has been designed using state-of-the art CAD techniques to bring you the most advanced low profile torque wrench on the market. Safety, quality, toughness and reliability are built in. Simplicity No tools are needed for changing the hexagon cassettes Innovative, pinless wrench construction incorporates quick release cylinder and automatic crank engagement Single 360 hydraulic swivel manifold complete with screw lock couplings increases wrench and hose manoeuvrability. Design Cylinders and low profile cassettes have been engineered to give ultra slim, compact low clearance tooling with a small nose radius Robust design with minimal parts enables easy on-site maintenance without special tools Nut sizes covered range from 1 1/4-4 5/8 inch AF (30 115 mm) Optimized strength-to-weight ratio Fast operation due to the large nut rotation per wrench cycle (30 degree rotation angle) and rapid return stroke. Reliability All wrenches are nickel-plated for excellent corrosion protection and improved durability in harsh environments All wrenches are fitted with bronze bushings to ensure the ratchet will never seize in the sideplates, thus eliminating costly repairs. Accuracy Constant torque output provides high accuracy across the full stroke In-line reaction foot ensures accuracy by reducing internal deflections. During the design process every prototype was put through finite element stress analysis, photo-elastic modelling, rigorous cyclic testing and strain gauging. Special Design Service Should you have an application where it is not possible to use the standard range of tools, then we invite you to draw on our extensive experience in providing tailor-made solutions to problems involving bolted joints. Versatility Quick Release interchangeable low profile hexagon cassettes One drive unit per size range can be used to drive any hexagon within that range. 6 m long, 2 hoses 12 m long, 2 hoses Torque Wrench Hoses Use Enerpac THQ-700 hoses with W- torque wrenches to ensure the integrity of your hydraulic system. THQ-706T THQ-712T 18

Double-Acting Hydraulic Torque Wrenches Drive Unit Cassettes and Reducer Inserts Maximum versatility with the full range of interchangeable hexagon cassettes and hexagon reducing inserts is available in metric and inch sizes. W Torque Range (Nm) 22.000 20.000 18.000 16.000 14.000 12.000 10.000 8000 6000 4000 2000 0 Interchangeable Cassette Optional Reducer Insert, see page 20. 1 7 /16 2 3 /16 2 3 /4 3 1 /8 3 7 /8 4 5 /8 W2000 W4000 W8000 W15000 DRIVE UNIT AND INTERCHANGEABLE CASSETTE SELECTION Range (inch) 36 41 46 50 55 60 65 70 75 80 85 90 95 100 105 110 115 Range 16.225 14.750 13.275 11.800 10.325 8850 7375 5900 4425 2950 1475 0 20 Torque Range (Ft.lbs) Maximum Torque at 700 bar / 10.000 psi: 20.337 Nm/15.000 Ft.lbs Range: 30-115 mm/1 1 /4-4 5 /8 inch Nose Radius: 31,0-87,5 mm Maximum Operating Pressure: 700 bar / 10.000 psi Torque Wrench Pump Selection Matrix For optimum speed and performance see the torque wrench and pump matrix. 26 These rigid steel wrenches with low profile interchangeable hexagon cassettes guarantee durability and maximum versatility in bolting applications. B A F E D H G C SELECTION CHART Range * 36-55 55-80 70-95 80-115 20 1 7 /16-2 3 /8 1 5 /8-3 1 /8 2 3 /16-3 7 /8 2 9 /16-5 Maximum Torque at 700 bar (10.000 psi) (inch) (Nm) (Ft.lbs) www.enerpac.com 2712 5423 10.846 20.337 2000 4000 8000 15.000 Drive Unit W2000 W4000 W8000 W15000 Minimum Torque (Nm) 271 542 1084 2033 (Ft.lbs) 200 400 800 1500 A B C D 109 136 172 207 141 167 205 240 Dimensions 148 178 208 253 32,0 41,0 52,5 63,0 E 24,0 32,8 41,9 50,0 F 20 20 25 20 Drive unit without hexagon cassette (kg) * With in-line reaction foot. See pages 20-21 for dimensions H and G. 1,4 2,0 3,0 5,0 19

Metric Cassettes and Reducer Inserts Hydraulic Technology Worldwide Torque Wrench Pump Selection Matrix For optimum speed and performance see the torque wrench and pump matrix. W 26 H G SELECTION CHART F dimension W2000 W4000 W8000 W15000 F 20 20 25 20 Drive Unit Interchangeable Cassette Optional Reducing Insert Maximum Torque at 700 bar: 20.337 Nm Range: 30-115 mm Maximum Operating Pressure: 700 bar Drive Unit Nr. W2000 (2712Nm) W4000 (5423Nm) W8000 (10.846Nm) W15000 (20.337Nm) 20 36 38 41 46 50 55 60 55 60 63 65 70 75 80 65 70 75 80 85 90 95 80 85 90 95 105 110 115 HEXAGON CASSETTES METRIC Nose Radius H 31,0 33,5 33,5 36,5 39,0 41,8 44,5 44,0 46,5 49,5 49,5 52,5 55,5 58,5 56,0 56,0 58,0 60,5 66,0 74,0 74,0 64,5 69,5 75,0 75,0 80,5 87,5 87,5 W2107 W2108 W2110 W2113 W2200 W2203 W2206 W4203 W4206 W4208 W4209 W4212 W4215 W4302 W8209 W8212 W8215 W8302 W8085M W8090M W8312 W15302 W15085M W15090M W15312 W15402 W15110M W15115M G 53,7 58,2 58,2 60,5 63,1 68,6 64,8 73,4 70,6 76,2 76,2 78,3 81,6 83,5 84,8 84,8 85,0 89,5 92,2 102,9 102,9 92,9 96,6 101,8 101,8 103,1 114,8 114,8 (kg) 1,9 2,0 2,0 2,0 2,0 2,1 2,2 3,8 3,9 3,9 3,9 4,0 4,1 4,2 7,8 7,8 7,8 7,9 8,1 8,7 8,8 13,7 14,0 14,4 14,5 14,7 15,0 15,3 Reducer 41/36 46/41 50/46 55/50 60/55 55/50 60/55 63/55 65/60 70/65 75/70 80/75 65/60 70/65 75/70 80/75 85/80 90/85 95/90 80/75 85/80 90/85 95/90 105/100 110/105 115/110 Reducer Insert W2110R107 W2113R110 W2200R113 W2203R200 W2206R203 W4203R200 W4206R203 W4208R203 W4209R206 W4212R209 W4215R212 W4302R215 W8209R206 W8212R209 W8215R212 W8302R215 W8085R080M W8090R085M W8312R090M W15302R215 W15085R080M W15090R085M W15312R090M W15402R100M W15110R105M W15115R110M Reducer 41/32 46/36 50/41 55/46 60/50 55/46 60/50 63/50 65/55 70/60 75/65 80/70 65/55 70/60 75/65 80/70 85/75 90/80 95/85 80/70 85/75 90/80 95/85 105/95 110/100 115/105 Reducer Insert W2110R104 W2113R107 W2200R110 W2203R113 W2206R200 W4203R113 W4206R200 W4208R200 W4209R203 W4212R206 W4215R209 W4302R212 W8209R203 W8212R206 W8215R209 W8302R212 W8085R075M W8090R080M W8312R085M W15302R212 W15085R075M W15090R080M W15312R085M W15402R312 W15110R100M W15115R105M Reducer 41/30 46/32 50/36 55/41 60/46 55/41 60/46 63/46 65/50 70/55 75/60 80/65 65/50 70/55 75/60 80/65 85/70 90/75 95/80 80/65 85/70 90/75 95/80 105/90 110/95 115/100 1) Additional Reducer Insert is hexagon size 75/55 mm, nr. W4215R203, fits in W4215 hexagon cassette. 2) Additional Reducer Insert is hexagon size 75/55 mm, nr. W8215R203, fits in W8215 hexagon cassette. 3) Additional Reducer Insert is hexagon size 95/75 mm, nr. W8312R215, fits in W8312 hexagon cassette. 4) Additional Reducer Insert is hexagon size 95/75 mm, nr. W15312R215, fits in W15312 hexagon cassette. Reducer Insert W2110R030M W2113R104 W2200R107 W2203R110 W2206R113 W4203R110 W4206R113 W4208R113 W4209R200 W4212R203 W4215R206 W4302R209 W8209R200 W8212R203 W8215R206 W8302R209 W8085R070M W8090R075M W8312R302 W15302R209 W15085R070M W15090R075M W15312R302 W15402R090M W15110R095M W15115R100M 1) 2) 3) 4)

Imperial Cassettes and Reducer Inserts Torque Wrench Pump Selection Matrix For optimum speed and performance see the torque wrench and pump matrix. W 26 H G SELECTION CHART F dimension W2000 W4000 W8000 W15000 F 20 20 25 20 Drive Unit Interchangeable Cassette Optional Reducing Insert Maximum Torque at 700 bar/10.000 psi: 20.337 Nm/15.000 Ft.lbs Range: 1 1 /4-4 5 /8 inch Maximum Operating Pressure: 700 bar / 10.000 psi Drive Unit Nr. W2000 (2712Nm) W4000 (5423Nm) W8000 (10.846Nm) W15000 (20.337Nm) HEXAGON CASSETTES INCHES Nose Radius H (inch) 1 7 /16 31,0 1 1 /2 33,5 1 5 /8 33,5 1 13 /16 36,5 2 39,0 2 3 /16 41,8 2 3 /8 44,5 2 3 /16 2 3 /8 2 1 /2 2 9 /16 2 3 /4 2 15 /16 3 1 /8 2 9 /16 2 3 /4 2 15 /16 3 1 /8 3 1 /2 3 3 /4 3 7 /8 3 1 /8 3 1 /2 3 3 /4 3 7 /8 4 1 /8 4 1 /4 4 5 /8 44,0 46,5 49,5 49,5 52,5 55,5 58,5 56,0 56,0 58,0 60,5 66,0 74,0 74,0 64,5 69,5 75,0 75,0 80,5 80,5 87,5 W2107 W2108 W2110 W2113 W2200 W2203 W2206 W4203 W4206 W4208 W4209 W4212 W4215 W4302 W8209 W8212 W8215 W8302 W8308 W8312 W8314 W15302 W15308 W15312 W15314 W15402 W15404 W15410I G 53,7 58,2 58,2 60,5 63,1 68,6 64,8 73,4 70,6 76,2 76,2 78,3 81,6 83,5 84,8 84,8 85,0 89,5 92,2 102,9 102,9 92,9 96,6 101,8 101,8 103,1 103,1 114,8 (kg) 1,9 2,0 2,0 2,0 2,0 2,1 2,2 3,8 3,9 3,9 3,9 4,0 4,1 4,2 7,8 7,8 7,8 7,9 8,1 8,7 8,8 13,7 14,0 14,5 14,5 14,7 14,7 15,3 Reducer (inch) 1 5 /8-1 7 /16 1 13 /16-1 5 /8 2-1 13 /16 2 3 /16-2 2 3 /8-2 3 /16 2 3 /16-2 2 3 /8-2 3 /16 2 1 /2-2 3 /16 2 9 /16-2 3 /8 2 3 /4-2 9 /16 2 15 /16-2 3 /4 3 1 /8-2 15 /16 2 9 /16-2 3 /8 2 3 /4-2 9 /16 2 15 /16-2 3 /4 3 1 /8-2 15 /16 3 1 /2-3 1 /8 3 3 /4-3 1 /2 3 7 /8-3 1 /2 3 1 /8-2 15 /16 3 1 /2-3 1 /8 3 3 /4-3 1 /2 3 7 /8-3 1 /2 4 1 /8-3 7 /8 4 1 /4-3 7 /8 4 5 /8-4 1 /4 Reducer Insert Nr. W2110R107 W2113R110 W2200R113 W2203R200 W2206R203 W4203R200 W4206R203 W4208R203 W4209R206 W4212R209 W4215R212 W4302R215 W8209R206 W8212R209 W8215R212 W8302R215 W8308R302 W8312R308 W8314R308 W15302R215 W15308R302 W15312R308 W15314R308 W15402R314 W15404R314 W15410R404 Reducer (inch) 1 5 /8-1 1 /4 1 13 /16-1 7 /16 2-1 5 /8 2 3 /16-1 13 /16 2 3 /8-2 2 3 /16-1 13 /16 2 3 /8-2 2 1 /2-2 2 9 /16-2 3 /16 2 3 /4-2 3 /8 2 15 /16-2 9 /16 3 1 /8-2 3 /4 2 9 /16-2 3 /16 2 3 /4-2 3 /8 2 15 /16-2 9 /16 3 1 /8-2 3 /4 3 1 /2-2 15 /16 3 3 /4-3 1 /8 3 7 /8-3 1 /8 3 1 /8-2 3 /4 3 1 /2-2 15 /16 3 3 /4-3 1 /8 3 7 /8-3 1 /8 4 1 /8-3 3 /4 4 1 /4-3 1 /2 4 5 /8-3 7 /8 Reducer Insert Nr. W2110R104 W2113R107 W2200R110 W2203R113 W2206R200 W4203R113 W4206R200 W4208R200 W4209R203 W4212R206 W4215R209 W4302R212 W8209R203 W8212R206 W8215R209 W8302R212 W8308R215 W8312R302 W8314R302 W15302R212 W15308R215 W15312R302 W15314R302 W15402R312 W15404R308 W15410R314 1) Additional Reducer Insert is hexagon size 2 15 /16-2 3 /16 inch, nr. W4215R203, fits in W4215 hexagon cassette. 2) Additional Reducer Insert is hexagon size 2 15 /16-2 3 /16 inch nr. W8215R203, fits in W8215 hexagon cassette. 3) Additional Reducer Insert is hexagon size 3 3 /4-2 3 /4 inch nr. W8312R212, fits in W8312 hexagon cassette. See the table of hexagon bolt and nut sizes and related thread diameters on page 39. Reducer (inch) 1 13 /16-1 1 /4 2-1 7 /16 2 3 /16-1 5 /8 2 3 /8-1 13 /16 2 3 /16-1 5 /8 2 3 /8-1 13 /16 2 1 /2-1 13 /16 2 9 /16-2 2 3 /4-2 3 /16 2 15 /16-2 3 /8 3 1 /8-2 9 /16 2 9 /16-2 2 3 /4-2 3 /16 2 15 /16-2 3 /8 3 1 /8-2 9 /16 3 1 /2-2 3 /4 3 3 /4-2 15 /16 3 7 /8-2 15 /16 3 1 /8-2 9 /16 3 1 /2-2 3 /4 3 3 /4-2 15 /16 3 7 /8-2 15 /16 4 1 /8-3 1 /2 4 1 /4-3 1 /8 4 5 /8-3 1 /2 Reducer Insert Nr. W2113R104 W2200R107 W2203R110 W2206R113 W4203R110 W4206R113 W4208R113 W4209R200 W4212R203 W4215R206 W4302R209 W8209R200 W8212R203 W8215R206 W8302R209 W8308R212 W8312R215 W8314R215 W15302R209 W15308R212 W15312R215 W15314R215 W15402R308 W15404R302 W15410R308 21 1) 2) 3)

HXD-, Cassette Wrenches Hydraulic Technology Worldwide Shown from left to right: HXD-60 with CC-680, HXD-30 with CC-360 Aluminium Design, Low Profile and Slim Nose Radius Select the Right Torque Choose your Enerpac Torque Wrench using the untightening rule of thumb: Loosening torque equals about 250% of tightening torque. 26 High torque-to-weight ratio, slim nose radius and flat design High speed, high degree of rotation angle, double-acting Snap in, interchangeable cassettes, no tools required 360 swivel hose connection allows easier positioning in confined areas Lock-ring couplers are standard High repeatability, with accuracy ± 3% Strong unibody design, integrated reaction arm and few moving parts make wrenches durable and reliable Extensive range of metric and imperial hexagon cassettes and reducers Fully corrosion resistant material Drive unit and cassette come in storage case to protect from damage, water and dirt. The HXD-30 drive unit combined with cassette CC-360 is the best solution for this turbine application. The slim nose radius and swivel couplers allow easy access in all positions. Bolt and Nut s See the table for hexagon sizes of bolts, nuts and related thread diameters. Nut Splitters Remove rusted or corroded nuts easily with Enerpac Nut Splitters. Capacities up to 75 mm hexagon nut. 39 An Enerpac hydraulic wrench brings safety and economy to all kinds of maintenance jobs. 4 22

Double-Acting Hydraulic Torque Wrenches Shown from left to right: CC-360, HXD-30 Torque Range (Nm) 24.000 22.000 20.000 18.000 16.000 14.000 12.000 10.000 8000 6000 4000 2 1 1 1 /4 1 5 /8 2 3 /16 2 3 /8 3 1 /8 3 7 /8 4 5 /8 5 HXD-60 HXD-120 TORQUE WRENCH SELECTION IN 2 STEPS: 1 DRIVE UNIT Select the HXD-Drive Unit using the quick selection chart below. 2 CASSETTE Select the appropriate CC-Cassette from the pages 24 and 25. DRIVE UNIT AND INTERCHANGEABLE CASSETTE SELECTION Range (inch) HXD-240 2000 1475 HXD-30 0 0 32 36 41 46 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 Range 17.700 16.225 14.750 13.275 11.800 10.325 8850 7375 5900 4425 2950 Torque Range (Ft.lbs) HXD Maximum Torque at 800 bar: 24.210 Nm / 17.860 Ft.lbs Range: 30-130 mm / 1 1 /4-5 Nose Radius: 28,5-96,0 mm Maximum Operating Pressure: 800 bar Reducer Inserts Expanded versatility with the full range of metric and imperial Reducer Inserts and Holding Rings. 24 Torque Wrench Pump Selection Matrix For optimum speed and performance see the torque wrench and pump matrix. 26 E H B D QUICK SELECTION CHART F A C Hex Cassette & Reducer Range Maximum Torque Drive Unit * Drive Unit and Cassette Dimensions (inch) 24 at 800 bar (Nm) at 11.600 psi (Ft.lbs) A B C D E F H (kg) 32-60 1 1 /4-2 3 /8 41-80 1 5 /8-3 1 /8 55-100 2 3 /16-3 7 /8 65-130 2 9 /16-5 * With integrated reaction arm. 3290 6190 12.500 24.210 2425 4565 9220 17.860 HXD-30 HXD-60 HXD-120 HXD-240 135 156 200 259 91-103 115-130 141-156 182-202 28 35 47 56 28,5-47,5 34,5-60,5 46,5-73,5 62,0-96,0 40 50 65 82 60 75 96 125 38 38 38 50 1,6 2,5 4,8 8,2 www.enerpac.com 23

HXD-, Metric Cassettes and Inserts Hydraulic Technology Worldwide The optional Reducer Insert must be secured in the Cassette with a Holding Ring. Maximum Torque at 800 bar: 24.210 Nm Range: 30-130 mm Maximum Operating Pressure: 800 bar CC IN HR SELECTION CHART DRIVE UNIT INTERCHANGEABLE CASSETTES, METRIC OPTIONAL ADD-ON REDUCER INSERTS, METRIC HOLDING RINGS HXD-30 (3290 Nm) HXD-60 (6190 Nm) HXD-120 (12500 Nm) HXD-240 (24.210 Nm) 24 Max. Torque 1) (Nm) 1700 2100 2500 2890 3290 3840 4805 5410 6190 8000 9800 10.860 12.500 13.890 16.030 16.560 17.100 18.170 20.840 24.210 Hex. 2) 32 36 41 46 50 55 60 41 46 50 55 60 65 70 75 80 55 60 65 70 75 80 85 90 95 100 80 85 90 95 100 105 110 115 120 125 130 Nose Radius D 28,5 31,5 34,5 38,5 42,0 45,0 47,5 34,5 39,5 43,5 46,5 48,5 52,5 55,5 57,5 60,5 46,5 48,5 52,5 55,5 57,5 60,5 64,5 67,5 70,5 73,5 62,0 66,0 69,0 72,0 76,0 80,0 84,0 87,0 90,0 93,0 96,0 CC-332 CC-336 CC-341 CC-346 CC-350 CC-355 CC-360 CC-641 CC-646 CC-650 CC-655 CC-660 CC-665 CC-670 CC-675 CC-680 CC-1255 CC-1260 CC-1265 CC-1270 CC-1275 CC-1280 CC-1285 CC-1290 CC-1295 CC-12100 CC-2480 CC-2485 CC-2490 CC-2495 CC-24100 CC-24105 CC-24110 CC-24115 CC-24120 CC-24125 CC-24130 (kg) 0,6 0,7 0,7 0,8 0,9 1,0 1,1 1,2 1,3 1,4 1,5 1,6 1,8 1,9 2,0 2,1 2,6 2,7 2,7 2,8 2,9 3,0 3,5 3,6 3,7 3,8 5,1 5,2 5,2 5,4 5,6 5,7 5,8 7,1 7,3 7,3 7,4 41/36 46/41 50/46 55/50 60/55 41/36 50/46 55/50 60/55 65/60 70/65 75/70 80/75 55/50 60/55 65/60 70/65 75/70 80/75 85/80 90/85 95/90 100/95 80/75 85/80 90/85 95/90 100/95 105/100 110/105 115/110 120/115 125/120 IN3-4136 IN3-4641 IN3-5046 IN3-5550 IN3-6055 IN6-4136 IN6-5046 IN6-5550 IN6-6055 IN6-6560 IN6-7065 IN6-7570 IN6-8075 IN12-5550 IN12-6055 IN12-6560 IN12-7065 IN12-7570 IN12-8075 IN12-8580 IN12-9085 IN12-9590 IN12-10095 IN24-8075 IN24-8580 IN24-9085 IN24-9590 IN24-10095 IN24-105100 IN24-110105 IN24-115110 IN24-120115 IN24-125120 IN24-130125 41/32 46/36 50/41 55/46 60/50 50/41 55/46 60/50 65/55 70/60 75/65 80/70 55/46 60/50 65/55 70/60 75/65 80/70 85/75 90/80 95/85 100/90 80/70 85/75 90/80 95/85 100/90 105/95 110/100 115/105 120/110 125/115 130/120 130/125 1) Determine maximum torque according to the bolt (nut) size and grade. 2) See the table of hexagon bolt and nut sizes and related thread diameters on page 39. IN3-4132 IN3-4636 IN3-5041 IN3-5546 IN3-6050 IN6-5041 IN6-5546 IN6-6050 IN6-6555 IN6-7060 IN6-7565 IN6-8070 IN12-5546 IN12-6050 IN12-6555 IN12-7060 IN12-7565 IN12-8070 IN12-8575 IN12-9080 IN12-9585 IN12-10090 IN24-8070 IN24-8575 IN24-9080 IN24-9585 IN24-10090 IN24-10595 IN24-110100 IN24-115105 IN24-120110 IN24-125115 IN24-130120 41/30 46/32 50/36 55/41 60/46 50/36 55/41 60/46 65/50 70/55 75/60 80/65 55/41 60/46 65/50 70/55 75/60 80/65 85/70 90/75 95/80 100/85 80/65 85/70 90/75 95/80 100/85 105/90 110/95 115/100 120/105 125/110 130/115 IN3-4130 IN3-4632 IN3-5036 IN3-5541 IN3-6046 IN6-5036 IN6-5541 IN6-6046 IN6-6550 IN6-7055 IN6-7560 IN6-8065 IN12-5541 IN12-6046 IN12-6550 IN12-7055 IN12-7560 IN12-8065 IN12-8570 IN12-9075 IN12-9580 IN12-10085 IN24-8065 IN24-8570 IN24-9075 IN24-9580 IN24-10085 IN24-10590 IN24-11095 IN24-115100 IN24-120105 IN24-125110 IN24-130115 HR-41 HR-46 HR-50 HR-55 HR-60 HR-41 HR-50 HR-55 HR-60 HR-65 HR-70 HR-75 HR-80 HR-55 HR-60 HR-65 HR-70 HR-75 HR-80 HR-85 HR-90 HR-95 HR-100 HR-80 HR-85 HR-90 HR-95 HR-100 HR-105 HR-110 HR-115 HR-120 HR-125 HR-130

HXD-, Imperial Cassettes and Reducer Inserts The optional Reducer Insert must be secured in the Cassette with a Holding Ring. Maximum Torque at 800 bar: 24.210 Nm (17860 Ft.lbs) Range: 1 1 /4-5 inch Maximum Operating Pressure: 800 bar CC IN HR SELECTION CHART DRIVE UNIT INTERCHANGEABLE CASSETTES, IMPERIAL OPTIONAL ADD-ON REDUCER INSERTS, IMPERIAL HOLDING RINGS HXD-30 (3290 Nm) HXD-60 (6190 Nm) HXD-120 (12500 Nm) HXD-240 (24.210 Nm) Max. Torque 1) (Nm) 1700 2100 2500 2890 3290 3840 4805 5410 6190 8000 9800 10.860 12.500 14.000 15.840 16.570 17.320 18.050 21.000 24.210 Hex. 2) (inch) 1 1 /4 1 7 /16 1 5 /8 1 13 /16 2 2 3 /16 2 3 /8 1 5 /8 1 13 /16 2 2 3 /16 2 3 /8 2 9 /16 2 3 /4 2 15 /16 3 1 /8 2 3 /16 2 3 /8 2 9 /16 2 3 /4 2 15 /16 3 3 1 /8 3 3 /8 3 1 /2 3 3 /4 3 7 /8 3 1 /8 3 3 /8 3 1 /2 3 3 /4 3 7 /8 4 1 /8 4 1 /4 4 5 /8 5 Nose Radius D 28,5 31,5 34,5 38,5 42,0 45,0 47,5 34,5 39,5 43,5 46,5 48,5 52,5 55,5 57,5 60,5 46,5 48,5 52,5 55,5 57,5 57,5 60,5 64,5 67,5 70,5 73,5 62,0 66,0 69,0 72,0 76,0 80,0 84,0 90,0 96,0 CC-3125 CC-3144 CC-3163 CC-3181 CC-3200 CC-3219 CC-3238 CC-6163 CC-6181 CC-6200 CC-6219 CC-6238 CC-6256 CC-6275 CC-6293 CC-6313 CC-12219 CC-12238 CC-12256 CC-12275 CC-12293 CC-12300 CC-12313 CC-12338 CC-12350 CC-12375 CC-12388 CC-24313 3) CC-24338 CC-24350 CC-24375 CC-24388 4) CC-24413 CC-24425 CC-24463 CC-24500 (kg) 0,6 0,7 0,7 0,8 0,9 1,0 1,1 (inch) 1 7 /16-1 1 /4 1 5 /8-1 7 /16 1 13 /16-1 5 /8 2-1 13 /16 2 3 /16-2 2 3 /8-2 3 /16 IN3144-125 IN3163-144 IN3181-163 IN3200-181 IN3219-200 IN3238-219 1) Determine maximum torque according to the bolt (nut) size and grade. 2) See the table of hexagon bolt and nut sizes and related thread diameters on page 39. 3) Additional imperial Reducer Insert is 3 1 /8-2 9 /16 IN24313-256 fits CC-24313 Cassette, use HR-80 Holding Ring. 4) Additional imperial Reducer Insert is 3 3 /4-2 9 /16 IN24375-313 fits CC-24388 Cassette, use HR-100 Holding Ring. 1,2 1,3 1,4 1,5 1,6 1,8 1,9 2,0 2,1 2,6 2,7 2,7 2,8 2,9 2,9 3,0 3,5 3,6 3,7 3,8 5,1 5,2 5,2 5,4 5,6 5,7 6,8 7,3 7,4 1 13 /16-1 5 /8 2-1 13 /16 2 3 /16-2 2 3 /8-2 3 /16 2 9 /16-2 3 /8 2 3 /4-2 9 /16 2 15 /16-2 3 /4 3 1 /8-2 15 /16 2 3 /16-2 2 3 /8-2 3 /16 2 9 /16-2 3 /8 2 3 /4-2 9 /16 2 15 /16-2 3 /4 3-2 3 /4 3 1 /8-2 15 /16 3 3 /8-3 3 1 /2-3 1 /8 3 3 /4-3 1 /2 3 7 /8-3 1 /2 3 1 /8-2 15 /16 3 3 /8-3 1 /8 3 1 /2-3 1 /8 3 3 /4-3 1 /2 3 7 /8-3 1 /2 4 1 /8-3 7 /8 4 1 /4-3 7 /8 4 5 /8-4 1 /4 5-4 5 /8 IN6181-163 IN6200-181 IN6219-200 IN6238-219 IN6256-238 IN6275-256 IN6293-275 IN6313-293 IN12219-200 IN12238-219 IN12256-238 IN12275-256 IN12293-275 IN12300-275 IN12313-293 IN12338-300 IN12350-313 IN12375-350 IN12388-350 IN24313-293 IN24338-313 IN24350-313 IN24375-350 IN24388-350 IN24413-388 IN24425-388 IN24463-425 IN24500-463 (inch) 1 5 /8-1 1 /4 1 13 /16-1 7 /16 2-1 5 /8 2 3 /16-1 13 /16 2 3 /8-2 2-1 5 /8 2 3 /16-1 13 /16 2 3 /8-2 2 9 /16-2 3 /16 2 3 /4-2 3 /8 2 15 /16-2 9 /16 3 1 /8-2 3 /4 2 3 /16-1 13 /16 2 3 /8-2 2 9 /16-2 3 /16 2 3 /4-2 3 /8 2 15 /16-2 9 /16 3-2 9 /16 3 1 /8-2 3 /4 3 3 /8-2 15 /16 3 1 /2-3 3 3 /4-3 3 /8 3 7 /8-3 3 /8 3 1 /8-2 3 /4 3 3 /8-3 3 1 /2-3 3 3 /4-3 3 /8 3 7 /8-3 3 /8 4 1 /8-3 3 /4 4 1 /4-3 3 /4 4 5 /8-4 1 /8 5-4 1 /4 IN3163-125 IN3181-144 IN3200-163 IN3219-181 IN3238-200 IN6200-163 IN6219-181 IN6238-200 IN6256-219 IN6275-238 IN6293-256 IN6313-275 IN12219-181 IN12238-200 IN12256-219 IN12275-238 IN12293-256 IN12300-256 IN12313-275 IN12338-293 IN12350-300 IN12375-338 IN12388-338 HR-36 HR-41 HR-46 HR-50 HR-55 HR-60 HR-46 HR-50 HR-55 HR-60 HR-65 HR-70 HR-75 HR-80 HR-55 HR-60 HR-65 HR-70 HR-75 HR-75 HR-80 HR-85 HR-90 HR-95 HR-100 IN24313-275 3) HR-80 IN24338-300 HR-85 IN24350-300 HR-90 IN24375-338 HR-95 IN24388-338 4) HR-100 IN24413-375 HR-105 IN24425-375 HR-110 IN24463-413 HR-120 IN24500-425 HR-130 www.enerpac.com 25

Selection Matrix Hydraulic Technology Worldwide Torque Wrench & Pump Combinations For speed and performance Enerpac recommends the following system set-up with wrench-pump-hose combinations. PMU- ELECTRIC PUMPS PTE- NOTE: For other combinations, consult your Enerpac bolting expert or your authorized Enerpac distributor. Enerpac Torque Wrenches 700 bar Torque Wrenches Nr. S1500 S3000 S6000 S11000 10 S25000 W2000 W4000 W8000 W15000 18 800 bar Torque Wrenches Nr. SQD-25-I SQD-50-I SQD-75-I SQD-100-I SQD-160-I 14 SQD-270-I HXD-30 HXD-60 HXD-120 HXD-240 22 Any brand of wrench matching the torque indicated below Maximum Torque Nm Ft.lbs 1898 1400 4339 3200 8144 6010 14.914 11.000 34.079 25.150 2712 5423 10.846 20.337 2350 4800 7560 10.000 16.000 27.000 3290 6190 12.500 24.210 2000 4000 8000 15.000 1735 3550 5570 7360 11.835 19.875 2425 4565 9220 17.860 Flow at rated pressure: 0,34 l/min 115V, 1 ph PMU-10427-Q PMU-10427-Q PMU-10427 PMU-10427 28 Flow at rated pressure: 0,34 l/min 230V, 1 ph PMU-10422-Q PMU-10422-Q PMU-10422 PMU-10422 Flow at rated pressure: 0,9 l/min 230V, 1 ph Flow at rated pressure: 0,7 l/min 230V, 3 ph 29 Flow at rated pressure: 0,9 l/min 400V, 3 ph PTE-3404E-Q PTE-3404T-Q PTE-3404W-Q PTE-3404E-Q PTE-3404T-Q PTE-3404W-Q PTE-3404E PTE-3404E PTE-3404T PTE-3404T PTE-3404W PTE-3404W Select the right torque Choose your Enerpac torque wrench using the untightening rule of thumb: Be aware that when loosening a nut or bolt more torque is usually required than when tightening. Do not apply more than 75% of the maximum torque when loosening nuts or bolts. Conditions of bolted joints For fully threaded UNC nuts and bolts do not exceed 1 1 /2 times nominal torque for a friction coefficient of 0,1. Humidity corrosion (rust) requires up to 2 times the torque required for tightening. Sea water and chemical corrosion requires up to 2 1 /2 times the torque required for tightening. Heat corrosion requires up to 3 times the torque required for tightening. 26

Torque Wrench, Pump & Hose Selection ELECTRIC PUMPS ZU4T- AIR DRIVEN PUMPS ZA4T-series PTA-series TWIN HOSES THQ- THC- Flow at rated pressure: 0,9-1,0 l/min 115V, 1 ph ZU4208TB-Q ZU4208TB-Q 30 34 Flow at rated Flow at rated pressure: pressure: 0,9-1,0 l/min 0,9-1,0 l/min 230V, 1 ph ZU4208TE-Q ZU4208TE-Q ZA4208TX-Q ZA4208TX-Q 38 Flow at rated pressure: 0,33 l/min PTA-1404-Q PTA-1404-Q THQ-706T (6m) THQ-712T (12m) THQ-706T (6m) THQ-712T (12m) 700 bar Torque Wrench Nr. S1500 S3000 S6000 S11000 S25000 W2000 W4000 W8000 W15000 ZU4208TB-E ZU4208TB-E ZU4208TE-E ZU4208TE-E ZA4208TX-E ZA4208TX-E PTA-1404 PTA-1404 THC-7062 (6m) THC-7122 (12m) THC-7062 (6m) THC-7122 (12m) 800 bar Torque Wrench SQD-25-I SQD-50-I SQD-75-I SQD-100-I SQD-160-I SQD-270-I HXD-30 HXD-60 HXD-120 HXD-240 wrenches. Torque Wrench Couplers Refer to the System Components section in the Enerpac E325e catalogue for ordering couplers for torque IMPORTANT! Always make sure that the torque scale on the pump matches the torque wrench size for accurate torque settings. www.enerpac.com 27

Portable Electric Torque Wrench Pumps Hydraulic Technology Worldwide PMU-10422 PME, PMU Reservoir Capacity: 3,0 litres Flow at Rated Pressure: 0,34 l/min Motor : 0,37 kw Maximum Operating Pressure: 700 and 800 bar Powerful two-speed pump is lightweight and easy to carry Standard heat exchanger package on PMU- keeps the oil cool under extreme use Glycerine filled gauge with scale reading in bar and psi Transparent overlays in Nm and Ft.lbs for Enerpac torque wrenches provide a quick torque reference Universal motor for a high power-to-weight ratio; Adjustable pressure relief valve for accurate torque adjustments and precise repeatability. The lightweight PMU-10422 makes work on remote locations easy. 1st stage Oil Flow Rate (l/min) 2nd stage Maximum Pressure Rating (bar) 1st stage 2nd stage with Heat Exchanger 1) Usable Oil Capacity (litres) Motor Electrical Specifications (Amps-Volts-Ph-Hz) Motor (kw) Outside Dimensions L x W x H (kg) 3,3 3,3 3,3 3,3 0,34 0,34 0,34 0,34 50 50 50 50 700 700 800 800 PME-10422-Q PME-10427-Q PME-10422 PME-10427 PMU-10422-Q PMU-10427-Q PMU-10422 PMU-10427 2,8 2,8 2,8 2,8 9-230-1-50/60 9-115-1-50/60 9-230-1-50/60 9-115-1-50/60 0,37 0,37 0,37 0,37 250x250x360 * 250x250x360 * 250x250x360 * 250x250x360 * 17 17 17 17 1) PMU pump with heat exchanger weights 24 kg. * PMU : 432x280x381mm 28

Portable Electric Torque Wrench Pumps PTE-3404W PTE Reservoir Capacity: 3,8 litres Flow at Rated Pressure: 0,7-0,9 l/min Motor : 1,5-1,8 kw Maximum Operating Pressure: 700 and 800 bar Two stage pump with automatic integrated bypass for faster torque cycles Submerged motor for low noise and reduced heat build up Glycerine-filled pressure gauge with scale reading in bar/psi Transparent overlays in Nm and Ft.lbs, included for Enerpac torque wrenches produce accurate torque settings and precise repeatability Customer adjustable pressure relief valve Integrated motor disconnect switch and compact ergonomic design. Torque Wrench Pump Selection Matrix For optimum speed and performance see the torque wrench, pump and hose matrix. 26 Transparent Overlays Transparent torque overlays in Nm and Ft.lbs for Enerpac torque wrenches are included with most Enerpac torque wrench pumps. Oil Flow Rate 1st stage 7,0 5,4 5,0 * 7,0 5,4 5,0 * (l/min) 2nd stage 0,9 0,9 0,7 * 0,9 0,9 0,7 * Maximum Pressure Rating (bar) 1st stage 145 145 145 145 145 145 2nd stage 700 700 700 800 800 800 PTE-3404W-Q PTE-3404E-Q PTE-3404T-Q PTE-3404W PTE-3404E PTE-3404T Usable Oil Capacity (litres) 1,1 1,7 1,7 1,1 1,7 1,7 Operating temperature: 5-65 Celsius. * Flow rate shown at 50Hz. At 60 Hz the flow will be 6/5 higher. www.enerpac.com Motor Electrical Specifications (Amps-Volts-Ph-Hz) 5-400-3-50 14-230-1-50 7-230-3-50/60 * 5-400-3-50 14-230-1-50 7-230-3-50/60 * Motor (kw) 1,5 1,8 1,8 1,5 1,8 1,8 Outside Dimensions L x W x H 622x202x443 622x202x443 622x202x443 622x202x443 622x202x443 622x202x443 (kg) 29 31 31 29 31 31 The portable PTE-3404W pump used to power a SQD- aluminium torque wrench. 29

ZU4T-, Electric Torque Wrench Pumps Hydraulic Technology Worldwide ZU4204TE-EHK (shown with optional heat exchanger and skidbar) Tough, Dependable and Innovative Back-lit LCD and Pressure Transducer Can be used with any brand of 700 or 800 bar single- and double-acting hydraulic torque wrenches LCD provides self test, diagnostic and read-out capabilities Auto cycle feature provides continuous cycle operation as long as the advance button is pressed (pump can be used with or without auto cycle feature) Available with 4-wrench manifold for simultaneous operation of multiple torque wrenches Powerful 1,25 kw universal electric motor provides high power-to-weight ratio High-strength, moulded composite shroud protects motor and electronics, while providing an ergonomic, nonconductive handle for easy transport. Digital read-out and Autocycle setting Pump usage information, hour and cycle counts Low-voltage warning and recording Self-test and diagnostic capabilities Information can be displayed in English, French, German, Italian, Spanish and Portuguese Pressure transducer is more accurate and durable than analog gauges Easy-viewing variable rate display Display pressure in bar, MPa or psi. Any brand of hydraulic torque wrench can be powered by the portable ZU4T- torque wrench pump. 30 www.enerpac.com

Hydraulic Torque Wrench Pumps ZU4T- Pump Applications The ZU4T- pump is best suited to power medium to large size torque wrenches or hydraulic tools, or wherever high speed, intermittent duty cycle is needed. Patent-pending Z-Class technology provides high by-pass pressures for increased productivity. Its high power to weight ratio and compact design make it ideal for applications which require easy transport of the pump. It utilizes a universal motor which will work well on long extension cords or generator driven electrical power supplies. For further application assistance contact your local Enerpac office. ZU4T Reservoir Capacity: 4 and 8 litres Flow at Rated Pressure: 0,9-1,0 l/min Torque Wrench Pump Selection Matrix For optimum speed and performance see the torque wrench, pump and hose selection matrix. 26 Motor : 1,25 kw Maximum Operating Pressure: 700 and 800 bar SELECTION CHART BASIC PUMP TYPES For technical information see options and specifications: 32 800 bar Pumps for Enerpac SQD and HXD- torque wrenches Ideal for bolting applications that require remote pump and valve operation. Motor on/off and valve control in pendant. Pressing up arrow advances wrench, releasing up arrow retracts wrench (auto cycle off). Low-voltage control pendant with 6m cord for remote motor and valve operation. Pump Type Maximum Operating Pressure (bar) 800 800 800 800 Motor Voltage (1,25 kw) 115 V / 1ph 115 V / 1ph 230 V / 1ph 230 V / 1ph Usable Oil Capacity (litres) 4,0 8,0 4,0 8,0 1) ZU4204TB-E ZU4208TB-E ZU4204TE-E ZU4208TE-E 2) (kg) 32 36 32 36 700 bar Pumps for all Enerpac S and W- and other brands of torque wrenches Ideal for bolting applications that require remote pump and valve operation. Motor on/off and valve control in pendant. Pressing up arrow advances wrench, releasing up arrow retracts wrench (auto cycle off). Low-voltage control pendant with 6m cord for remote motor and valve operation. 700 700 700 700 115 V / 1ph 115 V / 1ph 230 V / 1ph 230 V / 1ph 4,0 8,0 4,0 8,0 ZU4204TB-Q ZU4208TB-Q ZU4204TE-Q ZU4208TE-Q 32 36 32 36 1) All models meet CE safety requirements and all CSA requirements. 2) Subtract 1 kg per litre oil for competitive weight comparison. 31

ZU4T-, Torque Wrench Pump Options Hydraulic Technology Worldwide Skidbar Provides greater pump stability on soft or uneven surfaces, and easy two-hand lift. 4-Wrench Manifold For simultaneous operation of multiple torque wrenches Can be factory installed or ordered separately. Heat Exchanger Removes heat from the bypass oil to provide cooler operation Stabilizes oil viscosity, increasing oil life and reduces wear of pump and other hydraulic components. Accessory Kit Nr. * For ZU4T- pumps with reservoir Accessory Kit Nr. * Can be used on ZU4T- torque wrench pumps Accessory Kit Nr. * Can be used on ZU4T- torque wrench pumps SBZ-4 SBZ-4L 4-8 ltr, without heat exchanger 4-8 ltr, with heat exchanger * Add suffix K for factory installation. Skidbar weight 2,2 and 3,2 kg. ZTM-UE ZTM-U4Q for 800 bar torque wrenches for 700 bar torque wrenches * Add suffix M for factory installation. ZHE-U4 4-8 litres reservoir * Add suffix H for factory installation. Heat Exchanger adds 4,1 kg to pump weight. Thermal Transfer * Max. pressure Max. oil flow Voltage Btu/h kjoule (bar) (l/min) (VDC) 900 950 20,7 26,5 12 * At 1,9 l/min at 21 C ambient temperature. Do not exceed maximum oil flow and pressure ratings. Heat exchanger is not suitable for waterglycol or high water based fluids. Any hydraulic torque wrench can be powered by the Enerpac ZU4T- torque wrench pump. 32

ZU4T-, Ordering Matrix & Pump Specifications This is how a ZU4T- pump model number is built up: Z 1 Product Type U 2 Motor Type 3 Flow Group 1 Product Type Z = Pump Class 4 Valve Type 2 Prime Mover U = Universal electric motor 3 Flow Group 4 = 1,0 l/min @ 700 bar 0,9 l/min @ 800 bar 4 Valve Type 2 = Torque wrench valve 5 Reservoir 04 = 4 litres useable oil 08 = 8 litres useable oil 4 2 08 T E - Q H M 5 6 7 Reservoir Valve Voltage Operation 8 Factory installed features and options 6 Valve Operation T = Solenoid valve with pendant and LCD Electric. 7 Voltage B = 115V, 1 phase, 50/60 Hz E 2) = 208-240V, 1 phase, 50/60 Hz (with European plug EMC) 2) E-voltage meet all CE requirements. 8 Factory installed features & options E 3) = 800 bar coupler for use with HXD-, SQD- or other wrenches Q 3) = 700 bar coupler for use with S- and W- or other wrenches H = Heat exchanger K = Skidbar M = 4-wrench manifold. 3) Must be E or Q ZU4T Reservoir Capacity: 4 and 8 litres Flow at Rated Pressure: 0,9-1,0 l/min Motor : 1,25 kw Maximum Operating Pressure: 700 and 800 bar PERFORMANCE CHART ZU4T- Hydraulic Torque Wrench Pumps Motor Output Flow Rate Pump Suffix (kw) 1,25 181 7 bar Reservoir (useable litres) 4,0 8,0 50 bar (l/min) 350 bar 700 bar 229 C 414 45 483 635 800 bar ZU4T- Torque Wrench Pumps A B C D Relief Valve Adjustment Range (bar) 11,5 8,8 1,2 1,0 70-700 1,25 11,5 8,8 1,2 1,0 0,9 70-800 1) Isolation- and protectionclassification IPX4 / NEMA 3R. Sound Level 85-90 dba. 432 495 142 142 279 279 152 205 B Q E A 95 12 D 240 267 Motor 1) Electrical Specification (Volts-ph-Hz) 115-1-50/60 230-1-50/60 115-1-50/60 230-1-50/60 User adjustable relief valve. Heat Exchanger. Skidbar. 4-wrench manifold. 93 700 bar 4-wrench manifold (Q) 93 800 bar 4-wrench manifold (E) Current Draw (A) 21 11 24 11 How to order your ZU4T- torque wrench pump Ordering Example 1 Nr. ZU4204TE-EHK 800 bar pump for use with Enerpac HXD and SQD- or other 800 bar torque wrenches, 230V motor, 4 litres reservoir, optional heat exchanger and skidbar. Ordering Example 2 Nr. ZU4208TB-QMHK 700 bar pump for use with Enerpac S and W- and other 700 bar torque wrenches, 115V motor, 8 litres reservoir, 4 wrench manifold, heat exchanger and skidbar. Refer to the torque wrench pump selection matrix for optimum wrench, pump and hose combinations. 26 www.enerpac.com 33

ZA4T, Air Hydraulic Torque Wrench Pumps Hydraulic Technology Worldwide Shown from left to right: ZA4204TX-ER, ZA4204TX-Q Tough, Dependable and Innovative ATEX 95 certified for use in potentially explosive atmospheres Can be used with any brand of 700 or 800 bar single- and double-acting hydraulic torque wrenches Available with 4-wrench manifold for simultaneous operation of multiple torque wrenches Standard heat exchanger warms exhaust air to prevent freezing and cools the hydraulic oil Standard Air Regulator-Filter-Lubricator Gauge with transparent overlays for Enerpac torque wrenches provide a quick torque reference User adjustable pressure relief valve, easy to access Two speed operation and high by-pass pressure reduces torque cycles for improved productivity Standard with handle. ATEX 95 Certified The Enerpac ZA4T-series air pumps are tested and certified according to the Equipment Directive 94 / 9 / EC ATEX Directive for equipment and protective systems intended for use in potentially explosive atmospheres. 35 Transparent Torque Overlays Glycerine filled pressure gauge with overlays in Nm and Ft.lbs for Enerpac torque wrenches are included. Air Regulator-Filter- Lubricator The ZA4T-series pumps are standard equiped with an air regulator-filter-lubricator unit with removeables bowls and auto-drain. Any brand of hydraulic torque wrench can be powered by the ZA4T- torque wrench pump. Ergonomic Pendant Two button 6 meter length pendant with moulded cover and recessed controls allows remote operation. 34 www.enerpac.com

Air Hydraulic Torque Wrench Pumps ATEX 95 Certified ATEX is the European directive for equipment and protective systems intended for use in potentially explosive atmospheres. The Enerpac ZA4T-series air pumps are tested and certified according to the Equipment Directive 94 / 9 / EC ATEX Directive and are labeled accordingly: Ex II Explosion protected Equipment group II, nonmining 2 Equipment category 2, hazardous area zone 1 GD For gas and/or dust atmospheres ck T4 Protection by design and liquid-immersion Temperature classification. Pump Applications The ZA4T- pumps are best suited to power medium to large size hydraulic torque wrenches. Patent-pending Z-Class technology provides high by-pass pressures for increased productivity. Its high power to weight ratio and compact design make it ideal for applications which require easy transport of the pump. Pump Ratings -Q suffix pumps are for 700 bar hydraulic torque wrenches, and include spin-on couplers. -E suffix pumps are for use with Enerpac SQD and HXD 800 bar hydraulic torque wrenches, and include polarized lock-ring safety couplers. For further application assistance contact your local Enerpac office. ZA4T Reservoir Capacity: 4 and 8 litres Flow at Rated Pressure: 0,9-1,0 l/min Air Consumption: 2840 l/min Maximum Operating Pressure: 700 and 800 bar Torque Wrench Pump Selection Matrix For optimum speed and performance see the torque wrench, pump and hose selection matrix. 26 SELECTION CHART BASIC PUMP TYPES For technical information see options and specifications: 700 bar pumps for all Enerpac S and W- and other brands of torque wrenches Ideal for bolting applications that require remote pump and valve operation. Pressing up arrow advances wrench, releasing up arrow retracts wrench. Pendant allows remote operation up to 6 metres. 36 For use with Enerpac Torque Wrench models S1500, S3000, S6000, S11000 S25000, W2000, W4000 W8000, W15000 Maximum Operating Pressure (bar) 700 700 700 700 Usable Oil Capacity (litres) 4,0 8,0 4,0 8,0 ZA4204TX-Q ZA4208TX-Q ZA4204TX-QR ZA4208TX-QR (kg) 42 47 45 50 800 bar pumps for Enerpac SQD and HXD- torque wrenches Ideal for bolting applications that require remote pump and valve operation. Pressing up arrow advances wrench, releasing up arrow retracts wrench. Pendant allows remote operation up to 6 metres. SQD-75-I, SQD-100-I SQD-160-I, SQD-270-I HXD-120, HXD-240 800 800 800 800 4,0 8,0 4,0 8,0 ZA4204TX-E ZA4208TX-E ZA4204TX-ER ZA4208TX-ER 42 47 45 50 35

ZA4T-, Torque Wrench Pump Options Hydraulic Technology Worldwide Skidbar Provides greater pump stability on soft or uneven surfaces Provides easy two-hand lift. Roll Bar Cage For easy portability and hoisting Protects pump. 4-Wrench Manifold For simultaneous operation of multiple torque wrenches Can be factory installed or ordered separately. Accessory Kit Nr. * For ZA4T- torque wrench pumps: Accessory Kit Nr. * For ZA4T- torque wrench pumps: Accessory Kit Nr. * For ZA4T- pumps and torque wrenches: SBZ-4 4 and 8 litres reservoir * Add suffix K for factory installation. Skidbar weight 2,2 kg. VRC-04 4 and 8 litres reservoir * Add suffix R for factory installation. Roll Bar weight 3,5 kg. ZTM-U4Q ZTM-UE 700 bar wrenches 800 bar wrenches * Add suffix M for factory installation. Most hydraulic torque wrenches can be powered by the Enerpac ZA4T- torque wrench pump. 700 bar Spin-on Couplers Mounted on: - torque wrench pumps with suffix Q, - S- and W-series torque wrenches, - THQ-series torque wrench hoses - 4-Wrench manifold ZTM-U4Q. 800 bar Lock-ring Couplers Mounted on: - torque wrench pumps with suffix E, - HXD- and SQD-series torque wrenches, - THC-series torque wrench hoses - 4-Wrench manifold ZTM-UE. 36

ZA4T-, Ordering Matrix & Pump Specifications This is how a ZA4T- pump model number is built up: Z 1 Product Type A 2 Motor Type * 4 2 08 T X - Q M R 3 Flow Group 4 Valve Type 5 6 7 Reservoir Valve Voltage Operation 8 Factory installed features and options * must be E or Q ZA4T 1 Product Type Z = Pump Class 2 Prime Mover A = Air motor 3 Flow Group 4 = 1,0 l/min @ 700 bar 0,9 l/min @ 800 bar 4 Valve Type 2 = Torque wrench valve 5 Reservoir 04 = 4 litres useable oil 08 = 8 litres useable oil 6 Valve Operation T = Air operated valve with pendant 7 Voltage X = Not applicable 8 Factory installed features & options E * 800 bar coupler for use with HXDand SQD- or other wrenches Q * 700 bar coupler for use with S- and W- or other wrenches K Skidbar M 4-Wrench manifold R Roll Bar. * Must be E or Q. Reservoir Capacity: 4 and 8 litres Flow at Rated Pressure: 0,9-1,0 l/min Air Consumption: 2840 l/min Maximum Operating Pressure: 700 and 800 bar PERFORMANCE CHART ZA4T- Air Hydraulic Torque Wrench Pumps Output Flow Rate Pump Suffix 521 at 7 bar 9,8 9,8 E A B Reservoir (litres) at 50 bar 8,2 8,2 (l/min) at 350 bar 1,3 1,3 ZA4T- Pumps 4,0 8,0 368 429 at 700 bar 1,0 1,0 2 7 C 414 483 493 at 800 bar 0,9 1 Dimensions A B C D 142 142 279 279 152 205 3 E 454 515 Relief Valve Adjustment Range (bar) 96-700 96-800 8 9 5 6 Q E 4 D 240 267 318 Dynamic Air Pressure Range (bar) 4,1-6,9 4,1-6,9 User adjustable relief valve. Air inlet 1/2 NPTF Gauge with torque overlays. Filter-Regulator-Lubricator Oil Level sight gauge Air Consumption (l/min) 600-2840 600-2840 Sound Level (dba) 80-95 80-95 93 700 bar 4-Wrench manifold 93 10 10 800 bar 4-Wrench manifold Oil drain Standard handle Roll Bar Skid Bar 4-Wrench manifold How to order your ZA4T- torque wrench pump Ordering Example 1 ZA4204TX-EK 800 bar air hydraulic pump for use with Enerpac HXD and SQD- or other 800 bar torque wrenches, 4 litres reservoir and skidbar. Ordering Example 2 ZA4208TX-QMR 700 bar air hydraulic pump for use with Enerpac S and W- and other 700 bar torque wrenches, 8 litres reservoir, 4-Wrench manifold and roll bar. www.enerpac.com 37

Air Driven Torque Wrench Pumps Hydraulic Technology Worldwide PTA-1404 PTA Reservoir Capacity: 3,8 litres Flow at Rated Pressure: 0,3 l/min Air Consumption: 1130 l/min Maximum Operating Pressure: 700 and 800 bar Two-stage pump with automatic bypass for faster torque cycles Remote pendant with safety button for one-man operation Adjustable pressure relief valve for accurate torque adjustment and precise repeatability Transparent overlays in Nm and Ft.lbs, included for Enerpac torque wrenches produce accurate torque settings and precise repeatability Glycerine filled pressure gauge with scale reading in bar/psi Regulator-Filter-Lubricator provides clean, lubricated air and allows for air pressure adjustment. Steel bowl guards are standard 4,5 m air pendant enables easy manoeuvering at the job site With carrying handle for easy portability. Torque Wrench Pump Selection Matrix For optimum speed and performance see the torque wrench, pump and hose matrix. 26 1st stage Oil Flow Rate (l/min) 2nd stage Maximum Pressure Rating (bar) 1st stage 2nd stage Usable Oil Capacity (litres) Air Consumption at 7 bar air @ 3000 RPM (l/min) Air Pressure Range (bar) Motor (kw) Outside Dimensions L x W x H (kg) 3,30 3,30 0,33 0,33 120 120 700 800 PTA-1404-Q PTA-1404 2,0 2,0 1130 1130 3,4-7,0 3,4-7,0 1,1 1,1 496 x 310 x 449 496 x 310 x 449 24 24 38

Bolt and Nut s Determine the maximum torque according to the bolt (nut) size and grade. Always consult the manufacturers instructions or engineering recommendations when making bolted connections. IMPORTANT The hexagon sizes shown in the tables below should be used as a guide only. Individual sizes should be checked before specifying any equipment. METRIC SIZES IMPERIAL SIZES S J S J D D S 17 19 22 24 27 30 32 36 41 46 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 130 135 145 150 155 165 170 180 185 200 210 Thread D M 10 M 12 M 14 M 16 M 18 M 20 M 22 M 24 M 27 M 30 M 33 M 36 M 39 M 42 M 45 M 48 M 52 M 56 M 60 M 64 M 68 M 72 M 76 M 80 M 85 M 90 M 95 M 100 M 105 M 110 M 115 M 120 M 125 M 130 M 140 M 150 J 8 10 12 14 14 17 17 19 19 22 24 27 27 (30) 32-36 36 41 46 46 50 55 60 65 70 70 (75) - 85 - - - - - - - - S (inch) 1 1 /16 1 1 /4 1 7 /16 1 5 /8 1 13 /16 2 2 3 /16 2 3 /8 2 9 /16 2 3 /4 2 15 /16 3 3 1 /8 3 3 /8 3 1 /2 3 3 /4 3 7 /8 4 1 /8 4 1 /4 4 5 /8 5 Thread D (inch) 5 /8 3 /4 7 /8 1 1 1 /8 1 1 /4 1 3 /8 1 1 /2 1 5 /8 1 3 /4 1 7 /8 2 2 2 1 /4 2 1 /4 2 1 /2 2 1 /2 2 3 /4 2 3 /4 3 3 1 /4 J (inch) 1 /2 5 /8 3 /4 3 /4 7 /8 7 /8 1 1-1 1 /4 1 3 /8 1 1 /2 1 5 /8 1 3 /4 1 3 /4 1 3 /4 1 7 /8 2 2 2 1 /4 2 1 /4 Use only Heavy Duty Impact Sockets for power driven torquing equipment, according to ISO 2725 and ISO 1174; DIN 3129 and DIN 3121 or ASME-B107.2/1995. Always make sure that the gauge template on the pump matches the torque wrench for accurate torque settings. E325e Visit www.enerpac.com and ask for the complete 232 pages full color E325e catalogue Hydraulic Power for all Industrial Applications. While every care has been taken in the preparation of this catalog and all data contained within is deemed accurate at the time of printing, Enerpac does reserve the right to make changes to the specifications of any product, or discontinue any product, contained within this catalog without prior notice. All illustrations, performance specifications, weights and dimensions reflect the nominal values and slight variations may occur due to manufacturing tolerances. Please consult Enerpac if final dimensions are critical. All information in this catalog can be changed due to product improvements without prior notice. Copyright 2007, Enerpac. All rights reserved. Any copying or other use of material in this catalog (text, illustrations, drawings, photo s) without express written consent is prohibited. www.enerpac.com 39