Spare parts manual SAB 83 Screw compressor unit ENG
Spare parts Manual SAB 83 18. Parts list for SAB 83 18. Parts list for SAB 83 0662_811_ENG.fm Relevant drawing document: 0662-810 Pos. no. Designation No. Part no. 2 Rotor housing, unclassified 1 3011-034 2 Rotor housing, sph. cast iron 1 3011-047 11) 4 Bearing housing unclassified 1 3013-289 4 Bearing housing, sph. cast iron 1 3013-360 11) 5 Dowel pin 2 2122-027 7 Pair of rotors, unclassified 1 3024-147 8 Gasket 1 2353-210 10 Distance washer 1 3049-104 11 Radial bearing 2316 1 1513-055 12 Radial bearing 2315 1 1511-026 13 Radial bearing 2312 2 1512-005 14 Thrust bearing 7315 3 1512-010 15 Thrust bearing 7313 2 1512-009 16 Nut M75x1,5 1 1514-024 17 Nut 1 1514-026 18 Shaft seal 1 1332-186 18 Shaft seal, double ply bellows 1 1332-217 11) 20 Distance sleeve (Spacer sleeve) 1 3049-105 21 Distance sleeve (Spacer sleeve) 1 3049-106 23 Bearing cover 1 3013-298 24 Gasket 1 2353-214 25 Seat holder 1 3026-050 25 Seat holder, special 1 3026-074 11) 26 Oil collector 1 3026-051 27 Gasket 1 2353-215 29 Pipe no. 1904 207-1 Replaced by : 1 1345-143 30 Draining hose no. 1904 211-5 hose connecting branch 1/4 32 Adjusting screw 3 3049-051 33 Cover (Protecting washer) 1 3049-052 34 Shims 1 2212-142 35 Balancing sleeve 1 3025-047 36 Balancing piston 1 3025-048 1) 37 Orifice plug ø1 1 3049-067 2) 38 Cover 1 3013-295 39 Slide valve 1 3049-154 4) 40 Slide valve, eco 1 3049-155 3) 41 Piston guide (Guide block) 1 3049-109 42 Retainer for transmitter, complete 1 3045-072 44a Stop Screw (part of pos. 42) (4) 1413-231 45 Cover-Bearing housing 1 3013-299 46 Guide (Dowel) pin 2(1) 3044-080 9.1) 47 Cylinder 1 3043-213 48 Cylinder head 1 3013-290 49 Hydraulic piston 1 3049-110 0662-811 - EN Rev. 2006.09 1/5
Spare parts Manual SAB 83 18. Parts list for SAB 83 Pos. no. Designation No. Part no. 50 Piston rod 1 3043-214 51 Probe 1 3045-069 52 Spring housing 1 3049-111 53 Gland 1 3043-192 54 Washer 1 3043-193 55 Unloading spring 1 3043-217 56 Back up (Support) ring 1 2353-199 57 Vi-piston 1 3044-100 6) 58 Vi-cylinder 1 3044-101 5) 59 Cover, Vi-cylinder 1 3013-291 5) 60 Gasket 1 2353-211 61 Hydraulic piston 1 3044-102 5) 62 Piston rod 1 3044-103 5) 63 Indicator 1 3044-104 5) 65 Holder for indicator 1 3044-105 5) 66 Back up (Support) ring 1 2353-200 5) 67 Pilot valve 1 1372-208 5) 68 Cover 1 3013-250 5) 69 Gasket 1 2353-195 70 Control plate (piston) 1 3044-081 5) 71 Spring 1 3044-083 5) 72 Blind cover 1 3013-257 7) 75 Suction filter 1 3042-128 76 Gasket 1 2353-212 77 Filter holder 1 3042-129 78 Suction filter cover 1 3013-292 79 Sleeve joint (Guide) 1 3042-130 81 Blind cover 1 3013-300 7) 82 Distance ring 1 2124-101 8) 84 Bottom plug 1 3013-254 86 Level switch holder 1 3013-293 87 Cover 1 3013-294 88 Gasket 1 2353-213 89 Orifice plug ø5,5 2 3044-095 92 Orifice plug ø0,5 1 3044-106 95 Oil pump 1 1524-069 96 Gasket 1 2353-198 97 Oil pump holder 1 3041-019 98 Carrier 1 2125-411 99 Reducing piston 1 3041-014 109 Stop valve 2 1361-119 110 Stop valve 1 1361-117 111 Connector 1 1349-137 112 Compressor name plate 1 2516-327 114 Warning sign 1 2516-302 115 Sign with logo 1 2516-303 116 Screw nail 8 1414-200 2/5 0662-811 - EN Rev. 2006.09
Spare parts Manual SAB 83 18. Parts list for SAB 83 0662_811_ENG.fm Pos. no. Designation No. Part no. 120 Blind flange DN 25 1 1344-302 121 Blind flange DN 40 1 1344-306 122 Blind flange DN 50 1 1344-304 124 Gasket 43/57x2 1 2356-065 125 Gasket 61/75x2 1 2356-220 126 Gasket 73/87x2 1 2356-221 128 Spiral pin 3x10 2 1446-037 130 Spiral pin 6x16 2 1446-038 131 Parallel pin CPK 10x35 2 1445-082 132 Parallel pin 10x30 9(7) 1445-081 9) 134 Parallel pin 10x90 1 1445-089 5) 135 Parallel pin 10x120 1 1445-085 5) 138 Tension pin 6x32 1 1446-039 139 Grooved pin 4x14 1 1446-041 139 Pin 4x6 1 1446-011 11) 141 Retaining ring SgH 40 1 1437-150 5) 143 Retaining ring SgH 80 1 1437-160 145 Retaining ring SgA 60 1 1437-065 2) 146 Retaining ring SgA 80 1 1437-230 148 Disc spring 4 1523-056 8) 149 Disc spring 2 1523-039 150 Disc spring 8 1523-048 151 Disc spring 1 1523-052 152 Pressure spring 1 1523-053 153 Pressure spring 2 1523-037 154 Gasket 10/16 10(9) 1331-426 9) 155 Plug 1/16 7 1343-021 5) 156 Plug G1/8 10(9) 1343-024 9) 158 Plug G3/8 28 1343-026 160 Plug G1/4 2 1343-025 161 Plug G1/2 4 1343-027 162 Plug G3/4 9 1343-028 163 Plug G1 3 1343-030 164 Gasket 17/24 28 1331-427 165 Gasket 14/21 2 1331-428 166 Gasket 22/29 4 1331-430 167 Gasket 27/35 10 1331-433 168 Gasket 34/43 3 1331-437 169 Gasket 34/43 1 1331-437 170 Slide ring 1 1243-027 5) 171 Slide ring 1 1243-024 173 Sealing ring 1 1332-034 174 Sealing ring 1 1332-037 5) 175 Sealing ring 1 1332-039 176 Sealing ring 1 1332-056 5) 177 Sealing ring 1 1332-052 180 Sight glass 1 1226-029 0662-811 - EN Rev. 2006.09 3/5
Spare parts Manual SAB 83 18. Parts list for SAB 83 Pos. no. Designation No. Part no. 182 Check valve 2 1364-202 183 Stop ring 2 1364-203 184 V-ring 1 1332-057 187 O-ring 10,3x2,4 1 1331-612 188 O-ring 15,3x2,4 3 1331-613 191 O-ring 19,2x3 1 1331-614 193 O-ring 29,2x3 1 1331-486 5) 194 O-ring 39,2x3 1 1331-616 5) 195 O-ring 44,2x3 2 1331-617 196 O-ring 49,5x3 2 1331-618 197 O-ring 54,5x3 1 1331-619 198 O-ring 64,5x3 1 1331-484 200 O-ring 79,5x3 1 1331-621 201 O-ring 94,5x3 1 1331-485 202 O-ring 99,5x3 1 1331-490 5) 203 O-ring 104,5x3 1 1331-491 204 O-ring 114,5x3 1 1331-622 205 O-ring 124,5x3 2 1331-488 206 O-ring 129,5x3 1 1331-624 208 O-ring 156,3x3 2 1331-627 210 O-ring 49,2x5,7 2(1) 1331-629 9) 211 O-ring 219,3x5,7 1 1331-636 214 Hexagon screw M12x35 4 1413-387 216 Hexagon screw M16x45 24 1413-433 219 Lifting eye M24 2 1427-137 221 Hex. socket screw 8x25 6 1413-357 223 Grub screw 6x10 2 1413-231 224 Grub screw P6SS 16x20 1 1413-034 228 Hex. socket screw 5x30 4 1413-035 231 Hex. socket screw 10x25 6(4) 1413-371 9) 232 Hex. socket screw 10x25 7(5) 1413-371 9) 232 Hex. socket screw 10x40 2 1413-374 233 Hex. socket screw 10x30 7(5) 1413-372 9) 234 Hex. Socket screw 10x35 20 1413-373 235 Hex. Socket screw 10x40 19 1413-374 236 Hex. Socket screw 10x45 2 1413-375 237 Hex. Socket screw 10x80 5 1413-378 239 Hex. Socket screw 10x110 3 1413-393 5) 240 Hex. Socket screw 10x130 2 1413-038 241 Hex. Socket screw 12x30 17 1413-386 242 Hex. Socket screw 12x35 4 1413-387 244 Hex. Socket screw 12x65 24 1413-401 246 Hex. Socket screw 12x130 7 1413-402 247 Hex. Socket screw 16x45 2 1413-433 249 Hex. Socket screw 16x55 28 1413-036 256 Plug 3/8 4 1343-023 259 Connection Angle 2 1349-233 4/5 0662-811 - EN Rev. 2006.09
Spare parts Manual SAB 83 18. Parts list for SAB 83 Pos. no. Designation No. Part no. 270 Protecting cover 1 1246-062 275 Solenoid valve with Coils 220-240 V AC 1 1372-584 10) Solenoid valve with Coils 110-120 V AC 1 1372-585 10) Solenoid valve with Coils 24 V AC 1 1372-586 10) Solenoid valve with Coils 24 V DC 1 1372-583 10) Coil 220-240 V AC 2 1921 470-1 10) Coil 110-120 V AC 2 1921 470-2 10) Coil 24 V AC 2 1921 470-3 10) 276 Orifice plug 1.5 1 1371-171 277 Orifice plug 2.0 1 1371-172 280 Position transmitter 1 1553-274 281 Bushing for capacity transmitter 1 3043-251 282 Alu pipe for retainer (part of pos. 42) 1 1116-016 283 Hexagon socketscrew M6x35 2 1413-344 0662_811_ENG.fm 1) Only for high pressure compressor 2) Only for booster compressors 3) Compressors with economizer 4) Compressors without economizer 5) Only for compressors with variable Vi 6) Only for compressors with variable Vi or fixed Vi = 4.8 7) Only for compressors with fixed Vi = 2.6 or 4.8 8) Only for compressors with fixed Vi = 4.8 9) No. In () for compressors with fixed Vi 9.1) No. In () for compressors with fixed Vi=2,6 10) Depending on pilot voltage 11) For max. operating pressure 33,5 bar (R410A) 0662-811 - EN Rev. 2006.09 5/5
0662-812 rev. 00.05 Spare Parts for service on SAB 83 compressor The spare parts listed below are needed for the following service jobs. For separate gaskets or items -see part list for compressor Document no. 0662-811 The relevant drawing document: 0662-810 Cleaning of suction filter Part no. 3084-712 2 Gasket 76 2 Gasket 125 D=75/61x1,5 1 O-ring 211 219,3x5,7 Change of seal for visual position indicator Part no. 3084-706 1 Sealing ring 173 1 Support ring 56 1 O-ring 191 19,2x3 1 O-ring 195 44,3x3 1 O-ring 206 129,5x3 Change of seal for indication of Vi-piston Part no. 3084-833 1 Sealing ring 174 1 Support ring 66 1 O-ring 193 29,2x3 1 O-ring 202 99.5x3 Change of oil pump Part no. 3084-708 1 Oil pump 95 1 Gasket 96 2 Tension pin 130 6x16 Inspection of rotors Part no. 3084-714 1 Gasket 60 2 Gasket 76 1 Gasket 88 2 Gasket 125 D=75/61x1,5 1 O-ring 211 219.3x5,7 Change of shaft seal Part no. 3084-713 1 Shaft seal 18 1 O-ring 203 94,5x3 1 V-ring 184 1 Gasket 27 1 Gasket 167 8 Screw M8x55-12.9 Change of level switch Part no. 3084-711 1 Level switch 117 8 O-ring 198 64,5x3 Capacity control 1 240 V/60 Hz Complete 1921 438-1 220 V/50 Hz solenoid valve 1 120 V/60 Hz but without 1921 438-2 110 V/50 Hz orifices 1 1921 438-3 24 V/50-60 Hz 2 240 V/60 Hz 1921 470-1 220 V/50 Hz 2 Coil 120 V/60 Hz 1921 470-2 110 V/50 Hz 2 1921 470-3 24 V/50-60 Hz 1 Orifice conn. P 277 Ø 2,0 mm 1 Orifice conn. T 276 Ø 1,5 mm 4 O-ring 9,25x1,78 Change of bearing or complete overhaul Part no. 3084-546 1 Set of gaskets 3084-703 1 Radial bearing 11 1 Radial bearing 12 2 Radial bearing 13 3 Thrust bearing 14 2 Thrust bearing 15 1 Shaft seal kit 18 3084-713 1 Level switch 117 8 Screw M8x55-12.9 1 Shim 34 0.1 page 1 of 1
0662-804 rev. 99.12 Small tool set for SAB 81-83 85 87-89 compressors This tool set contains the tools needed to align the electric motor, to replace a shaft seal, to replace a visual indicator seal and to replace a coupling. Each compressor should be provided with this tool set. For major overhaul work (replacing bearings e.g.), this tool set must be supplemented with the large tool set see doc.no. 0662-803 (SAB 81), 0662-813 (SAB 83), 0662-823 (SAB 85), 0662-833 (SAB 87) or 0662-843 (SAB 89). List of tools in the tool set 3083.189 Item quantity Article no. Designation 1 1 1906 139-1 Tool box 2 1 3183.105 Alignment device for coupling 3 2 1622.050 Feeler gauge (incl. In 3183.105) 4 1 1906 152-1 Level arm 5 2 1906 153-1 Puller screw 6 2 1906 154-1 Guiding pin 7 1 1906 155-1 Dismantling tool 8 2 1905 156-1 Puller screw 9 1 1906 157-A Guide 15 2 1906 140-15 Screw M14x40 16 2 1906 140-16 Nut M12 17 2 1906 140-17 Nut M6 18 1 1906 140-18 Hexagon key 4 mm 19 1 1906 140-19 Hexagon key 5 mm 20 1 1906 140-20 Hexagon key 12 mm 21 2 1906 140-21 Socket-head sleeve 6 mm 22 1 1906 140-22 Socket-head sleeve 8 mm 23 1 1906 140-23 Socket-head sleeve 10 mm page 1 of 1
0662-813 rev. 00.05 Large tool set for SAB 83 compressors The tools specified below are needed for major overhauls and repairs (e.g. service after 40 000 operating hours or changing bearings). These tools named the large tool set must be supplemented with the socalled small tool set article no. 3083.189. See Document no. 0662-804 List of tools in the tool set 1906 143-A Item quantity Article no. Designation 1 1 1906 143-1 Tool box 2 1 1905 800-A Sleeve for bearing nut,screw 3 1 1906 081-A Sleeve for bearing nut, slide 4 1 1905 775-1 Yoke 5 1 1905 776-1 Level arm 6 2 1905 827-A Holder 7 1 1905 828-A Holder 8 1 1905 829-A Holder 9 2 1906 136-1 Tie rod 10 1 1906 137-1 Tie rod 11 1 1905 830-1 Lifting tool 12 1 1906 070-1 Dismounting tool for radial bearing 13 1 1906 073-1 Dismounting tool for radial bearing 14 1 1906 074-1 Dismounting tool for radial bearing 15 1 1906 097-1 Sleeve 16 1 1905 794-1 Assembling tool for bearing 17 1 1905 795-1 Washer 18 1 1905 796-1 Adapter 20 1 1905 798-1 Guide 21 1 1905 799-1 Guide 22 1 1906 138-1 Level arm 23 1 1905 778-1 Guide 25 1 1905 778-2 Guide 26 1 1905 793-1 Guide 30 1 1906 079-1 Assembling tool check valve 31 1 1906 135-1 Assembling tool check valve 32 1 1878 747-A Feeler gauge 33 1 1906 143-33 Retaining-ring pliers 34 1 1906 143-34 Socket head sleeve 35 1 1906 143-35 Socket head sleeve 36 1 1906 143-36 Socket head sleeve 37 1 1906 143-37 Socket head sleeve 38 1 1906 143-38 Adapter 40 1 1906 143-40 Hexagon socket screw key 41 1 1906 143-41 Ratched-ring key 42 2 1906 143-42 Flange nut 43 1 1906 143-43 Flange nut 45 1 1906 143-45 Thrust bearing 47 1 3921 8333 534 Lifting eye 48 1 3921 8333 670 Lifting eye 50 4 3921 2120 532 Screw 51 1 1906 143-51 Hexagon screw 52 1 1906 143-52 Hexagon screw 55 1 1906 143-55 Grub screw 60 2 1905 777-1 Guide page 1 of 2
0662-813 rev. 00.05 Weight 55 kg page 2 of 2